A ceramic suction disc manufacturing apparatus

Abstract

The utility model discloses a kind of ceramic suction disc manufacturing equipment, it includes etching component, first handling component, conveyer belt and glue injection mechanism, wherein: etching component is used to etch product;Conveyer belt is arranged along a straight line direction, and along its movement direction is provided with feeding station and multiple glue injection stations, and conveyer belt is installed with multiple product tooling;First handling is arranged between conveyer belt and etching component, for moving product in etching component to feeding station;Multiple glue injection stations are respectively provided with multiple glue injection mechanisms, and are respectively used for glue injection to product in product tooling on conveyer belt.The utility model etches product using etching component, after completing etching, by first handling component is handled to conveyer belt, while glue injection component is glued to product in conveyer belt, the whole process is replaced by machine by hand, realizes automatic production, product consistency greatly improves, production efficiency also improves, manufacturing cost reduces.

Description

Technical Field

[0001] This utility model relates to the field of ceramic suction cup technology, specifically to a ceramic suction cup manufacturing equipment. Background Technology

[0002] Laser etching is a precision machining technique that uses a high-power-density laser beam to locally remove or modify material surfaces. Its core principle is to utilize the thermal effect of the laser to vaporize and evaporate the material, leaving pits on the surface. Ceramic chucks typically consist of multiple components, including a substrate. First, channels are etched into the substrate, and then multiple components are glued together to form the final product.

[0003] Existing ceramic suction cups are generally bonded by manual glue injection, which results in poor product consistency, fluctuating yield rates, and low efficiency, which is not conducive to actual production. Utility Model Content

[0004] The purpose of this invention is to overcome the above-mentioned technical deficiencies and provide ceramic suction cup manufacturing equipment to solve the problem of low efficiency in the manual manufacturing of ceramic suction cups in the prior art.

[0005] To achieve the above technical objectives, the technical solution of this utility model is as follows: A ceramic suction cup manufacturing equipment includes an etching component, a first conveying component, a conveyor belt, and a glue injection mechanism, wherein: the etching component is used to etch the product; the conveyor belt is arranged along a straight line and has a loading station and multiple glue injection stations along its movement direction; the conveyor belt is equipped with multiple product fixtures for holding the product; the first conveying component is arranged between the conveyor belt and the etching component for moving the product in the etching component to the loading station; the multiple glue injection stations are respectively equipped with multiple glue injection mechanisms for injecting glue into the product in the product fixtures on the conveyor belt.

[0006] Preferably, the etching assembly includes a laser, a camera system, an xy-axis moving base, and a product positioning plate. The product positioning plate is fixed on the xy-axis moving base, and the laser and the camera system are disposed above the xy-axis moving base. The laser is used to perform laser etching on the product in the product positioning plate.

[0007] Preferably, the first conveying assembly includes a first moving mechanism, a fixed plate, and two suction cups. The fixed plate is disposed on the first moving mechanism, which is movable in both horizontal and vertical directions. The two suction cups are disposed horizontally and fixed to the fixed plate.

[0008] Preferably, the ceramic suction cup manufacturing equipment further includes a first material box, which is disposed on the side of the etching component away from the conveyor belt. The first moving mechanism moves horizontally and has a first station and a second station. When the first moving mechanism is at the first station, the two suction cups correspond to the first material box and the etching component respectively. When the first moving mechanism is at the second station, the two suction cups correspond to the etching component and the loading station respectively.

[0009] Preferably, the distance from the etching component to the first material box is equal to the distance from the etching component to the loading station.

[0010] Preferably, the ceramic suction cup manufacturing equipment further includes multiple clamping components, the conveyor belt has multiple clamping stations, and the multiple clamping components are respectively arranged at the multiple clamping stations. Each clamping component includes a second moving mechanism and a clamping head, and the clamping head is arranged on the second moving mechanism.

[0011] Preferably, the ceramic suction cup manufacturing equipment further includes a plurality of second material boxes, each of which corresponds to a plurality of clamping stations.

[0012] Preferably, the dispensing assembly includes a third moving mechanism and a dispensing head. The third moving mechanism is movable in both horizontal and vertical directions, and the dispensing head is disposed on the third moving mechanism.

[0013] Preferably, the ceramic suction cup manufacturing equipment further includes a discharge component and a discharge track. The conveyor belt has a discharge station, and the discharge component is disposed at the discharge station. The discharge component includes a fourth moving mechanism and a clamping head, and the clamping head is disposed on the fourth moving mechanism.

[0014] Compared with the prior art, the beneficial effects of this utility model include: etching the product by an etching component, and after etching, the product is transported to the conveyor belt by the first handling component. At the same time, the glue injection component injects glue into the product in the conveyor belt. The whole process is automated by machines instead of manual labor, which greatly improves product consistency, increases production efficiency, and reduces manufacturing costs. Attached Figure Description

[0015] Figure 1 This is a perspective view of the ceramic suction cup manufacturing equipment provided by this utility model; Figure 2 yes Figure 1 A magnified view of a section at point A in the middle; Figure 3 This is a perspective view of the etching component of the ceramic suction cup manufacturing equipment provided by this utility model; Reference numerals: 1-Etching component, 2-First conveying component, 3-Conveyor belt, 4-Glue injection mechanism, 5-First material box, 6-Clamping component, 7-Clamping head, 8-Second material box, 9-Discharge component, 10-Discharge track, 11-Laser, 12-Camera system, 13-XY axis moving seat, 14-Product positioning plate, 21-First moving mechanism, 22-Fixing plate, 23-Suction cup, 41-Third moving mechanism, 42-Glue injection head, 61-Second moving mechanism, 91-Fourth moving mechanism. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0017] Please see Figures 1 to 3 This embodiment provides a ceramic suction cup manufacturing device, which includes an etching component 1, a first conveying component 2, a conveyor belt 3, and a glue injection mechanism 4. The etching component 1 is used to etch the product. Specifically, the etching component 1 includes a laser 11, a camera system 12, an xy-axis moving base 13, and a product positioning plate 14. The product positioning plate 14 is fixed on the xy-axis moving base 13. The laser 11 and the camera system 12 are disposed above the xy-axis moving base 13. The laser 11 is used to laser etch the product in the product positioning plate 14, and the camera system 12 can photograph and identify the product in the product positioning plate 14. The product positioning plate 14 can be fixed to the product by vacuum adsorption, which is suitable for plate-shaped products.

[0018] The conveyor belt 3 is arranged along a straight line, and has a loading station and multiple glue injection stations along its direction of movement. Multiple product fixtures are mounted on the conveyor belt 3 for loading products. Specifically, each of the multiple glue injection stations is equipped with a multiple glue injection mechanism 4, which is used to inject glue into the products in the product fixtures on the conveyor belt 3. Further, the glue injection assembly includes a third moving mechanism 41 and a glue injection head 42. The third moving mechanism 41 can move horizontally and vertically. The third moving mechanism 41 can be composed of two sets of mutually perpendicular and connected linear motor modules, thereby enabling movement in both horizontal and vertical directions. The glue injection head 42 is mounted on the third moving mechanism 41.

[0019] The first conveyor assembly is located between the conveyor belt 3 and the etching assembly 1, and is used to move the products in the etching assembly 1 to the loading station. Specifically, the first conveyor assembly 2 includes a first moving mechanism 21, a fixed plate 22, and two suction cups 23. The fixed plate 22 is mounted on the first moving mechanism 21, which can move in both horizontal and vertical directions. The first moving mechanism 21 can be composed of two sets of mutually perpendicular and connected linear motor modules, thereby moving in both horizontal and vertical directions. The two suction cups 23 are set horizontally and fixed to the fixed plate 22. Furthermore, the ceramic suction cup manufacturing equipment also includes a first material box 5, which is located on the side of the etching assembly 1 away from the conveyor belt 3. A first moving mechanism 21 moves horizontally and has a first station and a second station. When the first moving mechanism 21 is at the first station, the two suction cups 23 correspond to the first material box 5 and the etching assembly 1, respectively. When the first moving mechanism 21 is at the second station, the two suction cups 23 correspond to the etching assembly 1 and the loading station, respectively. Therefore, the first moving mechanism 21 can simultaneously transport the product from the first material box 5 to the etching assembly 1 and the product in the etching assembly 1 to the loading station. Furthermore, the distance from the etching assembly 1 to the first material box 5 is equal to the distance from the etching assembly 1 to the loading station. Here, the position of the etching assembly 1 refers to the position of the product on the etching assembly 1, which can be adjusted by adjusting the position of the xy-axis moving seat 13. Preferably, the ceramic suction cup manufacturing equipment further includes multiple clamping components 6, and the conveyor belt 3 has multiple clamping stations. Each clamping component 6 is respectively positioned at one of the multiple clamping stations. Each clamping component 6 includes a second moving mechanism 61 and a clamping head 7. The second moving mechanism 61 can be composed of two sets of mutually perpendicular and connected linear motor modules, thereby moving in both horizontal and vertical directions. The clamping head 7 is mounted on the second moving mechanism 61. Furthermore, the ceramic suction cup manufacturing equipment also includes multiple second material boxes 8, each corresponding to one of the multiple clamping stations.

[0020] Preferably, the ceramic suction cup manufacturing equipment further includes a discharge component 9 and a discharge track 10. The conveyor belt 3 has a discharge station, and the discharge component 9 is set at the discharge station. The discharge component 9 includes a fourth moving mechanism 91 and a clamping head 7. The clamping head 7 is set on the fourth moving mechanism 91. The fourth moving mechanism 91 can be composed of two sets of mutually perpendicular and connected linear motor modules, so as to move in the horizontal and vertical directions.

[0021] The following is a brief description of the workflow of the ceramic suction cup manufacturing equipment provided by this utility model: The operator manually places multiple parts of the product into the first material box 5 and multiple second material boxes 8, where different parts can be placed in each of the second material boxes 8. The operator manually fills the glue storage tank on the glue dispensing mechanism 4 with glue. All of the above operations are performed manually in advance for subsequent machine use. When the above workstations are short of materials or the materials are about to run out, the machine will activate an alarm program. The first conveying mechanism picks up the product from the first material box 5 and places it on the product positioning plate 14 for positioning. The dust collector automatically turns on to generate a vacuum, and the product is adsorbed and fixed. The xy-axis moving seat 13 moves the markings on the product to directly below the camera system 12. The Z-axis automatically adjusts up and down to reach the working height required by the field lens and camera system 12. The camera system 12 takes pictures of the markings on the product and transmits the data back to the backend system. The backend system calculates the distance between the starting point of the product processing trajectory and the galvanometer and field lens. The xy-axis moving seat 13 moves the product to the initial position of the product processing trajectory. Laser 11 emits light, and the field lens focuses the laser beam into a tiny spot to process the product. Upon contact with the product surface, the material is instantly vaporized. When the field lens has finished scanning and processing the trajectory within a segmented area, laser 11 stops emitting light. The xy-axis moving base 13 moves the product to the next trajectory area. Laser 11 continues to emit light to process the product, repeating the above actions until the product is processed. When the product is processed, laser 11 shuts off and stops emitting light. The xy-axis moving base 13 moves the product to the unloading position. The dust collector automatically shuts off, and the vacuum disappears. The first transport mechanism removes the product from the unloading position and places it on the loading station of conveyor belt 3. Because the first transport mechanism is equipped with two suction cups 23, while the product is being removed from the unloading position of the vacuum channel etching machine, a product is also being picked up from the first material box 5. When the first transport mechanism moves to the left, the processed product on the suction cup 23 is placed on the conveyor belt 3, and the unprocessed product is placed on the loading position of the vacuum channel etching assembly 1. The above cycle ensures the automatic loading and unloading of the etching assembly 1. The clamping assembly 6 loads the components from the second material box 8 onto the product at the clamping station. The product then moves to the glue injection station, where the corresponding glue injection mechanism 4 applies glue to the product. After multiple clamping and glue injection operations, the final assembly of the product is completed, and it is finally clamped out by the discharging assembly 9.

[0022] In summary, the ceramic suction cup manufacturing equipment provided by this utility model uses an etching component 1 to etch the product. After etching, the product is transported to a conveyor belt 3 by a first handling component 2. At the same time, an adhesive injection component injects adhesive into the product on the conveyor belt 3. The entire process is automated by replacing manual labor with machines, which greatly improves product consistency, increases production efficiency, and reduces manufacturing costs.

[0023] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.

Claims

1. A ceramic suction cup manufacturing device, characterized in that, It includes an etching assembly, a first conveyor assembly, a conveyor belt, and a dispensing mechanism, wherein: The etching assembly is used to etch the product; The conveyor belt is arranged in a straight line and has a feeding station and multiple glue injection stations along its direction of movement. The conveyor belt is equipped with multiple product fixtures for loading products. The first conveying unit is located between the conveyor belt and the etching assembly, and is used to move the product in the etching assembly to the loading station; Each of the multiple glue injection stations is equipped with a multiple glue injection mechanism, which is used to inject glue into the products in the product tooling on the conveyor belt.

2. The ceramic suction cup manufacturing equipment according to claim 1, characterized in that, The etching assembly includes a laser, a camera system, an xy-axis moving base, and a product positioning plate. The product positioning plate is fixed on the xy-axis moving base, and the laser and the camera system are disposed above the xy-axis moving base. The laser is used to perform laser etching on the product in the product positioning plate.

3. The ceramic suction cup manufacturing equipment according to claim 1, characterized in that, The first conveying assembly includes a first moving mechanism, a fixed plate, and two suction cups. The fixed plate is disposed on the first moving mechanism, which can move in both horizontal and vertical directions. The two suction cups are disposed horizontally and fixed to the fixed plate.

4. The ceramic suction cup manufacturing equipment according to claim 3, characterized in that, The ceramic suction cup manufacturing equipment also includes a first material box, which is disposed on the side of the etching component away from the conveyor belt. The first moving mechanism moves horizontally and has a first station and a second station. When the first moving mechanism is at the first station, the two suction cups correspond to the first material box and the etching component respectively. When the first moving mechanism is at the second station, the two suction cups correspond to the etching component and the loading station respectively.

5. The ceramic suction cup manufacturing equipment according to claim 4, characterized in that, The distance from the etching component to the first material box is equal to the distance from the etching component to the loading station.

6. The ceramic suction cup manufacturing equipment according to claim 1, characterized in that, The ceramic suction cup manufacturing equipment also includes multiple clamping components. The conveyor belt has multiple clamping stations. The multiple clamping components are respectively set at the multiple clamping stations. Each clamping component includes a second moving mechanism and a clamping head. The clamping head is set on the second moving mechanism.

7. A ceramic suction cup manufacturing device according to claim 6, characterized in that, The ceramic suction cup manufacturing equipment also includes multiple second material boxes, each of which corresponds to one of the multiple clamping stations.

8. A ceramic suction cup manufacturing device according to claim 1, characterized in that, The glue injection mechanism includes a third moving mechanism and a glue injection head. The third moving mechanism can move in both horizontal and vertical directions, and the glue injection head is mounted on the third moving mechanism.

9. A ceramic suction cup manufacturing device according to claim 1, characterized in that, The ceramic suction cup manufacturing equipment also includes a discharge component and a discharge track. The conveyor belt has a discharge station. The discharge component is located at the discharge station. The discharge component includes a fourth moving mechanism and a clamping head. The clamping head is located on the fourth moving mechanism.

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