A side hanging type bed for a laser pipe cutting machine
Patent Information
- Application Number
- CN202521432139.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-09
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-07-09
AI Technical Summary
[0006]本实用新型的目的是提供一种用于激光切管机的侧挂式床身,以解决上述背景技术中提出关于使用滚珠直线导轨承受力差,稳定性弱以及缺少对导轨上的灰尘进行清洁的问题
[0012]与现有技术相比,本实用新型所达到的有益效果是:本实用新型设计有滚轮行走机构,通过第一滚轮和第二滚轮与滑轨的滚动连接,克服了滚珠直线导轨的承受力量小和对工作环境要求高的缺陷,大幅提高了整个床身的使用寿命,并且该结构通过安装壳与支撑架螺栓固定,第一滚轮与第二滚轮与安装壳固定,如果发生零件损坏的情况更换业十分方便,只需有针对性的更换零件即可,无需全部拆卸更换,减小了损耗;
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Figure CN224779612U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of laser tube cutting machine accessories, and in particular to a side-mounted bed for a laser tube cutting machine. Background Technology
[0002] A laser tube cutting machine is a device that uses a laser beam to process tubes. Its core technology integrates photoelectric conversion, dynamic beam control, and thermodynamic effects to focus a high-intensity laser beam onto the surface of the tube, heating the surface to a high temperature. Then, the machine's motion system uses the laser beam to cut along the cutting trajectory of the tube.
[0003] Side-mounted bed is a structure derived from laser tube cutting machines to meet the needs of processing long tubes and compact layout. It solves the pain points of traditional horizontal beds, such as large footprint and bending deformation of long tubes. The sliding mechanism in common side-mounted beds often uses linear guides, and the internal part mostly uses ball linear guides. However, in actual use, we have found that ball linear guides have low load-bearing capacity, and dust has a significant impact on the balls, which greatly affects the service life of the entire bed.
[0004] Furthermore, the guide rail is the core guiding component of the laser cutting machine. Currently, laser tube cutting machines and side-mounted beds lack a structure to clean the dust on the guide rail. If smoke, dust, or metal shavings generated during cutting accumulate on its surface for a long time, scratches or corrosion points will form on the guide rail surface, further damaging the straightness of the guide rail, causing the cutting path to deviate, and affecting the normal operation of the laser tube cutting machine.
[0005] To address the aforementioned problems, a side-mounted bed for laser tube cutting machines was specifically designed. Utility Model Content
[0006] The purpose of this invention is to provide a side-mounted bed for a laser tube cutting machine to solve the problems mentioned in the background art regarding the poor load-bearing capacity, weak stability, and lack of dust cleaning on the guide rails.
[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a side-mounted bed for a laser tube cutting machine, comprising a support frame, a chuck slidably connected to one side of the support frame, a support frame provided between the chuck and the support frame, the support frame and the chuck being fixedly connected by bolts, slide rails respectively provided on the top of the support frame and the side near the chuck, a roller traveling assembly respectively provided between each slide rail and the support frame, a rack provided on the side of the support frame near the chuck, a drive assembly provided on one side of the rack, and a cleaning assembly fixedly connected above each slide rail on one side of the support frame.
[0008] As a further technical solution of this utility model, the roller traveling assembly includes a housing, the housing and the support frame are fixedly connected by bolts, the inner slide rail of the housing is provided with first rollers on both sides, the top of the slide rail is also rotatably connected with a second roller, the middle of the first roller and the second roller is rotatably connected with a rotating shaft, and the other end of the rotating shaft passes through the housing and is fixedly provided with a fastening bolt.
[0009] As a further technical solution of this utility model, the driving component includes a driving motor, and the output end of the driving motor is connected to a helical gear through the housing. The helical gear meshes with a rack, and the rack is a helical rack.
[0010] As a further technical solution of this utility model, the cleaning component includes a mounting shell that is fixedly connected to the side wall of the housing by bolts. A screw is screwed to the top of the mounting shell, and a drive block is rotatably connected to the bottom of the screw. A connecting rod is provided between the drive block and the mounting shell. One end of the connecting rod is slidably connected to the groove of the mounting shell, and the other end is welded to the drive block. A first wiping plate for cleaning the top surface of the slide rail is inserted into the bottom of the drive block, and side wall cleaning units for cleaning the two sides of the slide rail are provided on both sides of the drive block.
[0011] As a further technical solution of this utility model, the sidewall cleaning unit includes slots on both sides of the drive block and connecting shafts that are slidably connected to the slots on both sides of the drive block. A limiting hole is provided on the side of the slot away from the connecting shaft. A first wedge is symmetrically arranged at one end of each connecting shaft that is away from each other. A second wiping plate is inserted into the first wedge. A spring is provided inside the slot at the other end of each connecting shaft. A limiting rod is provided inside the spring. One end of the limiting rod is fixedly connected to the connecting shaft, and the other end is slidably connected to the limiting hole. A second wedge is slidably connected between the first wedge and the mounting shell. The second wedge is welded to the inner wall of the mounting shell.
[0012] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: This utility model is designed with a roller traveling mechanism. Through the rolling connection between the first roller and the second roller and the slide rail, it overcomes the defects of low load-bearing capacity and high requirements for working environment of the ball linear guide rail, which greatly improves the service life of the entire bed. In addition, the structure is fixed to the support frame by bolts through the mounting shell, and the first roller and the second roller are fixed to the mounting shell. If parts are damaged, replacement is very convenient. Only targeted parts need to be replaced, without the need for complete disassembly and replacement, thus reducing wear and tear. In addition, by setting up a cleaning component, the first wiping plate on the drive block is driven to fit against the slide rail by rotating the screw. At the same time, the side wall cleaning unit also fits against the two side walls of the slide rail through the linkage design. The drive component drives the entire support frame to move, wiping and cleaning the slide rail, removing the dust or metal debris deposited on the slide rail, and further improving the service life of the entire slide rail and the entire bed. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the internal structure of the cleaning component in this utility model; Figure 3 This is a schematic diagram of the internal structure of the roller traveling assembly in this utility model; Figure 4 This is a schematic diagram of the internal structure of the sidewall cleaning unit in this utility model; Figure 5 for Figure 4 A magnified view of a portion of point A in the middle.
[0015] In the diagram: 1. Bearing frame; 2. Chuck; 3. Support frame; 4. Slide rail; 5. Roller traveling assembly; 51. Housing; 52. First roller; 53. Second roller; 6. Rack; 7. Drive assembly; 71. Drive motor; 8. Cleaning assembly; 81. Mounting housing; 82. Screw; 83. Drive block; 84. First wiping plate; 85. Side wall cleaning unit; 851. Slot; 852. Connecting shaft; 853. Limiting hole; 854. First wedge; 855. Second wiping plate; 856. Spring; 857. Limiting rod; 858. Second wedge. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0017] Please see the appendix Figure 1 -Appendix Figure 5 A side-mounted bed for a laser tube cutting machine includes a support frame 1. A chuck 2 is slidably connected to one side of the support frame 1. A support frame 3 is provided between the chuck 2 and the support frame 1, and the support frame 3 is fixedly connected to the chuck 2 by bolts. Slide rails 4 are respectively provided on the top of the support frame 1 and on the side near the chuck 2. A roller traveling assembly 5 is provided between each slide rail 4 and the support frame 3. The roller traveling assembly 5 includes a housing 51, which is fixedly connected to the support frame 3 by bolts. First rollers 52 are respectively provided on both sides of the slide rails 4 inside the housing 51. A second roller 53 is also rotatably connected to the top of the slide rails 4. A rotating shaft is rotatably connected to the middle of the first rollers 52 and the second rollers 53. The other end of the rotating shaft passes through the housing 51 and is fixedly provided with a fastening bolt. There are two sets of roller traveling assemblies 5 on each of the two slide rails. The diameter of the first rollers 52 and the second rollers 53 can be increased, or additional roller traveling assemblies 5 can be added to distribute the stress, depending on the actual working conditions, travel length, and weight of the workpiece.
[0018] A rack 6 is provided on the side of the support frame 1 near the chuck 2. The rack is a helical rack. A drive assembly 7 is provided on one side of the rack 6. The drive assembly 7 includes a drive motor 71. The drive motor 71 is fixedly connected to the support frame 3. The output end of the drive motor 71 is connected to a helical gear through the housing 51. The drive motor 71 drives the helical gear to rotate. The rack 6 is fixed on the support frame 1. Through the meshing relationship between the rack 6 and the helical gear, the structure on the entire support frame 3 is driven to move horizontally along the direction of the rack 6.
[0019] A cleaning assembly 8 is fixedly connected above each slide rail 4 on one side of the support frame 3. Each cleaning assembly 8 includes a mounting shell 81 bolted to the side wall of the housing 51. A screw 82 is screwed to the top of the mounting shell 81, and a drive block 83 is rotatably connected to the bottom of the screw 82. A connecting rod is provided between the drive block 83 and the mounting shell 81. One end of the connecting rod is slidably connected to a groove in the mounting shell, and the other end is welded to the drive block 83. A first wiping plate 84 for cleaning the top surface of the slide rail is inserted into the bottom of the drive block 83. The two ends of the drive block 83... A side wall cleaning unit 85 for cleaning both sides of the slide rail 4 is provided. The mounting shell 81 is fixedly connected to the housing 51, so that the entire cleaning assembly 8 can move synchronously with the roller walking assembly 5. By rotating the knob on the top of the screw 82, the screw 82 is lowered, which drives the drive block 83 to lower. A cleaning cloth is provided on the first wiping plate 84 on the drive block 83. It can be fixed by Velcro or adhesive. The first wiping plate 84 is fixed to the drive block 83 by plugging and follows the drive block 83 to lower, and then contacts the top surface of the slide rail 4.
[0020] Furthermore, the sidewall cleaning unit 85 includes slots 851 formed on both sides of the drive block 83 and connecting shafts 852 slidably connected to the slots 851 on both sides of the drive block 83. The two connecting shafts 852 can move horizontally in the slots. A limit hole 853 is formed on the side of the slot 851 away from the connecting shaft 852. A first wedge 854 is symmetrically arranged at the opposite end of each connecting shaft 852. A spring 856 is arranged inside the slot at the other end of each connecting shaft 852. A second wedge 856 is inserted into the first wedge 854. The wiping plate 855 and spring 856 are equipped with a limiting rod 857 inside. One end of the limiting rod 857 is fixedly connected to the connecting shaft 852, and the other end is slidably connected to the limiting hole 953. A limiting block is provided at one end of the limiting rod 857. It is first inserted into the limiting hole 853, and then a stop block is screwed to the outside of the limiting hole 853 to block the internal limiting block. A second wedge 858 is slidably connected between the first wedge 854 and the mounting shell 81. The second wedge 858 is welded to the inner wall of the mounting shell 81.
[0021] Working principle: When using this utility model, the first roller 42 is rolled and connected to the top of the slide rail, and the two second rollers 53 are rolled and connected to both sides of the slide rail 4 to support and run the entire chuck 2. Compared with the ball linear guide, the roller guide is more stable, has a stronger load-bearing capacity, and a longer service life of the bed. When you want to clean the slide rail 4 after using it for a period of time, you can turn the knob to drive the screw 82 to rotate, so that the screw 82 moves downward in the mounting shell 81, pushing the drive block 83 down so that the first wiping plate 84 fits against the top of the slide rail 4. The cleaning operation is completed during the movement. During the descent, because the inclined surfaces of the first wedge 854 and the second wedge 858 are in contact with each other, the fixed setting of the second wedge 858 will drive the first wedge 854 to move closer to the slide rail 4 until the second wiping plate 855 fits against both sides of the slide rail 4. The cleaning is completed during the movement. When the second wiping plate 855 is retracted, the drive block 83 moves upward and the elastic force of the spring 856 causes the first wedge 854 to move towards the second wedge 858, gradually moving away from the slide rail 4.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.
[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A side-mounted bed for a laser tube cutting machine, comprising a support frame (1), a chuck (2) slidably connected to one side of the support frame (1), a support frame (3) provided between the chuck (2) and the support frame (1), the support frame (3) and the chuck (2) being fixedly connected by bolts, characterized in that: The top of the support frame (1) and the side near the chuck (2) are respectively provided with slide rails (4), and each slide rail (4) is provided with a roller walking assembly (5) between it and the support frame (3). The side of the support frame (1) near the chuck (2) is provided with a rack (6), and a drive assembly (7) is provided on one side of the rack (6). A cleaning assembly (8) is fixedly connected above each slide rail (4) on one side of the support frame (3).
2. The side-mounted bed for a laser tube cutting machine according to claim 1, characterized in that: The roller traveling assembly (5) includes a housing (51), which is fixedly connected to the support frame (3) by bolts. The inner slide rail (4) of the housing (51) is provided with first rollers (52) on both sides, and a second roller (53) is also rotatably connected to the top of the slide rail (4). A rotating shaft is rotatably connected to the middle of the first roller (52) and the second roller (53), and a fastening bolt is fixedly provided at the other end of the rotating shaft through the housing (51).
3. A side-mounted bed for a laser tube cutting machine according to claim 2, characterized in that: The drive assembly (7) includes a drive motor (71), the output end of which is connected to a helical gear through the housing (51), and the helical gear meshes with a rack (6), which is a helical rack.
4. A side-mounted bed for a laser tube cutting machine according to claim 2, characterized in that: The cleaning assembly (8) includes a mounting shell (81) that is fixedly connected to the side wall of the housing (51) by bolts. A screw (82) is screwed to the top of the mounting shell (81). A drive block (83) is rotatably connected to the bottom of the screw (82). A connecting rod is provided between the drive block (83) and the mounting shell (81). One end of the connecting rod is slidably connected to the groove of the mounting shell, and the other end is welded to the drive block (83). A first wiping plate (84) for cleaning the top surface of the slide rail is inserted into the bottom of the drive block (83). Side wall cleaning units (85) for cleaning the two sides of the slide rail (4) are provided on both sides of the drive block (83).
5. A side-mounted bed for a laser tube cutting machine according to claim 4, characterized in that: The sidewall cleaning unit (85) includes slots (851) on both sides of the drive block (83) and connecting shafts (852) that are slidably connected to the slots (851) on both sides of the drive block (83). A limiting hole (853) is provided on the side of the slot (851) away from the connecting shaft (852). A first wedge (854) is symmetrically arranged at one end of each connecting shaft (852) away from each other. A spring (856) is provided inside the slot at the other end of each connecting shaft (852). A second wiping plate (855) is inserted into the first wedge (854). A limiting rod (857) is provided inside the spring (856). One end of the limiting rod (857) is fixedly connected to the connecting shaft (852), and the other end is slidably connected to the limiting hole (853). A second wedge (858) is slidably connected between the first wedge (854) and the mounting shell (81). The second wedge (858) is welded to the inner wall of the mounting shell (81).