A filter cartridge forming machine

Abstract

The utility model discloses a filter filter core forming machine, including filter material and laser slitting knife, the downside of filter material is provided with support frame, the upside of support frame is provided with guide roller, to guide the guide direction of filter material, the right side of guide roller is provided with tight pressure roller, to guide the movement direction of filter material, the right side of tight pressure roller is provided with limit clamp, to limit the trend of filter material, be provided with guide head between two limit clamps, the right -hand outer wall fixed connection of guide head has the flow divider, through the installation guide head and flow divider, when laser slitting knife cuts filter material into two, guide head and flow divider cut position are separated, avoid two filter materials mutual contact, avoid the deformation, damage of cutting surface because of friction, help to keep the integrity of cutting surface, make filter core in the subsequent assembly and use process, can better cooperate with other components, guarantee the sealing performance and filter effect of filter core.

Description

Technical Field

[0001] This utility model belongs to the technical field of filter manufacturing equipment, specifically relating to a filter element forming machine. Background Technology

[0002] A filter cartridge forming machine is a specialized piece of equipment used to manufacture various types of filter cartridges. Through a series of mechanical operations and process steps, it processes raw materials into filter cartridge products with specific filtration functions and shapes.

[0003] However, after the filter element is cut, the heated cut surfaces are close together. During the filter element transportation process, the cut surfaces come into contact and rub against each other, which can cause deformation and damage to the cut surfaces. Utility Model Content

[0004] The purpose of this invention is to provide a filter element forming machine to solve the problem mentioned in the background art where the heated cutting surfaces are too close together, and the cutting surfaces come into contact and rub against each other during the filter element conveying process, which can lead to deformation and damage of the cutting surfaces.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a filter cartridge forming machine, comprising filter media and a laser slitting blade; A support frame is provided on the lower side of the filter material; The upper side of the support frame is provided with guide rollers to guide the movement direction of the filter material; A pressure roller is provided on the right side of the guide roller to guide the movement direction of the filter material, and a limit clamp is provided on the right side of the pressure roller to restrict the direction of the filter material. A guide head is provided between the two limiting clamps, and a diverter plate is fixedly connected to the outer wall of the right end of the guide head.

[0006] Preferably, an opening is provided between the inner walls of the front and rear ends of the diverter plate, and a support rod is fixedly connected between the inner walls of the upper and lower ends of the opening.

[0007] Preferably, the upper outer wall of the diversion plate is provided with ventilation holes.

[0008] Preferably, both the guide head and the diverter plate are made of ceramic material.

[0009] Preferably, a first fixing frame is fixedly connected to the upper outer wall of the support frame to restrict the position of the guide roller and drive the guide roller to rotate.

[0010] Preferably, a second fixing frame is provided on the right side of the first fixing frame to restrict the position of the pressing roller and drive the pressing roller to rotate.

[0011] Preferably, a drive frame is fixedly connected to the upper outer wall of the support frame near the right side to limit the position of the laser slitting blade.

[0012] Preferably, each of the two limiting clamps is provided with an adjusting rod on one side, and each of the multiple adjusting rods is provided with a handwheel at one end, so as to match filter elements of different widths and adjust the position of the limiting clamps.

[0013] Compared with the prior art, the present invention provides a filter element forming machine, which has the following beneficial effects: By installing a guide head and a flow divider, the guide head and flow divider separate the cutting positions when the laser slitting knife cuts the filter material into two pieces, preventing the two pieces of filter material from contacting each other. This prevents deformation and damage to the cut surface caused by friction, helps maintain the flatness of the cut surface, and allows the filter element to better cooperate with other components during subsequent assembly and use, ensuring the sealing performance and filtration effect of the filter element. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of a filter cartridge molding machine according to the present invention.

[0015] Figure 2 This is a top view schematic diagram of a filter element molding machine according to the present invention.

[0016] Figure 3 This is a top view of a partial structural diagram of the diverter area of ​​this utility model.

[0017] Figure 4 This is a front view structural diagram of the diverter area of ​​this utility model.

[0018] In the diagram: 1. Filter media; 2. Guide roller; 3. First fixed frame; 4. Press roller; 5. Second fixed frame; 6. Drive frame; 7. Laser slitting knife; 8. Limiting clamp; 9. Handwheel; 10. Adjusting rod; 11. Guide head; 12. Diverter plate; 13. Through port; 14. Support rod; 15. Ventilation hole; 16. Support frame. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] This utility model provides, for example Figure 1-4 The filter cartridge forming machine shown includes filter media 1 and laser slitting blade 7; A support frame 16 is provided on the lower side of the filter media 1; A guide roller 2 is provided on the upper side of the support frame 16 to guide the movement direction of the filter material 1; A pressure roller 4 is provided on the right side of the guide roller 2 to guide the movement direction of the filter material 1. A limit clamp 8 is provided on the right side of the pressure roller 4 to restrict the direction of the filter material 1. First, a suitable filter material 1 is placed on the support frame 16 to ensure that the starting end of the filter material 1 is flat and within the effective range of the guide roller 2. The power of the equipment is turned on, and the guide roller 2 and the pressure roller 4 are driven to rotate. The guide roller 2 begins to drive the filter material 1 to move to the right from the support frame 16. Under the guidance of the guide roller 2, the filter material 1 is smoothly conveyed along the predetermined path. As the filter material 1 moves, the pressure roller 4 and the cooperating parts below control the movement direction of the filter material 1. After being waved, the filter material 1 enters the channel between the limit clamps 8. When the filter material 1 reaches below the laser slitting knife 7, the laser slitting knife 7 starts according to the preset parameters to cut the filter material 1. A guide head 11 is provided between the two limiting clamps 8. A flow divider 12 is fixedly connected to the outer wall of the right end of the guide head 11. After the laser cutting blade 7 divides the filter material 1 into two pieces, the guide head 11 guides the two pieces of filter material 1 to separate in a predetermined direction. The flow divider 12 separates the cutting positions to prevent the two pieces of filter material 1 from contacting and rubbing against each other.

[0021] like Figure 3 and Figure 4 As shown, a through-hole 13 is provided between the inner walls of the front and rear ends of the flow divider 12, and a support rod 14 is fixedly connected between the inner walls of the upper and lower ends of the through-hole 13. A ventilation hole 15 is provided on the upper outer wall of the flow divider 12. Both the guide head 11 and the flow divider 12 are made of ceramic material.

[0022] During the laser cutting process, the cut surface of filter material 1 will generate heat, which enters the interior of the diversion plate 12 through the ventilation hole 15. The heat entering the interior of the diversion plate 12 is discharged through the opening 13. The opening 13 allows outside cold air to pass through, forming an air convection channel. The cold air can rise through the opening 13 and the ventilation hole 15, accelerating the heat dissipation of the cut surface of filter material 1 and reducing the melting damage of the cut surface of filter material 1 caused by high temperature.

[0023] like Figure 1 As shown, a first fixed frame 3 is fixedly connected to the upper outer wall of the support frame 16 to restrict the position of the guide roller 2 and drive the guide roller 2 to rotate. A second fixed frame 5 is provided on the right side of the first fixed frame 3 to restrict the position of the pressing roller 4 and drive the pressing roller 4 to rotate.

[0024] The first fixed frame 3 and the second fixed frame 5 are equipped with motor drive devices. The drive device is connected to the rotating shaft of the guide roller 2. When the drive device is started, it transmits power to the guide roller 2 through the transmission component, causing the guide roller 2 to rotate around its axis, thereby generating friction with the surface of the filter material 1 and guiding the filter material 1 to move in a predetermined direction. Both the first fixed frame 3 and the second fixed frame 5 are electrically connected to an external power source.

[0025] like Figure 1 As shown, a drive frame 6 is fixedly connected to the upper outer wall of the support frame 16 near the right side to limit the position of the laser slitting blade 7.

[0026] The drive frame 6 provides a mounting base for the laser slitting blade 7, ensuring that the laser slitting blade 7 is in an accurate position during operation and can accurately cut the conveyed filter material 1. The drive frame 6 integrates devices for controlling the movement of the laser slitting blade 7, such as guide rails, lead screws, and motors. These devices can achieve fine-tuning of the laser slitting blade 7 in the horizontal and vertical directions to adapt to the slitting requirements of different sizes and types of filter materials 1 and ensure cutting accuracy.

[0027] like Figure 1 As shown, each of the two limiting clamps 8 is provided with an adjusting rod 10 on one side, and each of the multiple adjusting rods 10 is provided with a handwheel 9 at one end, so as to match filter elements of different widths and adjust the position of the limiting clamps 8.

[0028] When the operator rotates the handwheel 9, the adjusting rod 10 will move along its axis due to the transmission action of the thread. The other end of the adjusting rod 10 is connected to the limiting clamp 8. Therefore, the movement of the adjusting rod 10 will drive the limiting clamp 8 to move synchronously. By rotating the handwheel 9, the operator can accurately adjust the distance between the limiting clamps 8 according to the width, thickness and production process requirements of the filter material 1. The support frame 16 is provided with a fixed seat for limiting the adjusting rod 10.

[0029] The implementation principle of this embodiment is as follows: First, a suitable filter material 1 is placed on the support frame 16, ensuring that the starting end of the filter material 1 is flat and within the effective range of the guide roller 2. The power of the equipment is turned on, and the guide roller 2 and the pressing roller 4 are driven to rotate. The guide roller 2 starts to drive the filter material 1 to move to the right from the support frame 16. Under the guidance of the guide roller 2, the filter material 1 is smoothly conveyed along the predetermined path. As the filter material 1 moves, the pressing roller 4 and the cooperating parts below control the movement direction of the filter material 1. After the filter material 1 is waved, it enters the channel between the limiting clamps 8. When the filter material 1 reaches below the laser slitting blade 7, the laser slitting blade 7 starts according to the preset parameters to cut the filter material 1. After the laser slitting blade 7 divides the filter material 1 into two pieces, the guide head 11 guides the two pieces of filter material 1 to separate in a predetermined direction. The diverter plate 12 separates the cutting positions to prevent the two pieces of filter material 1 from contacting and rubbing against each other.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A filter cartridge forming machine, comprising filter media (1) and a laser slitting knife (7); A support frame (16) is provided on the lower side of the filter material (1). The upper side of the support frame (16) is provided with a guide roller (2) to guide the movement direction of the filter material (1); A pressure roller (4) is provided on the right side of the guide roller (2) to guide the movement direction of the filter material (1). A limit clamp (8) is provided on the right side of the pressure roller (4) to restrict the direction of the filter material (1). Its features are: A guide head (11) is provided between the two limiting clamps (8), and a diverter plate (12) is fixedly connected to the outer wall of the right end of the guide head (11).

2. The filter cartridge forming machine according to claim 1, characterized in that: The diverter plate (12) has an opening (13) between the inner walls of its front and rear ends, and a support rod (14) is fixedly connected between the inner walls of its upper and lower ends.

3. A filter cartridge forming machine according to claim 1, characterized in that: Ventilation holes (15) are provided on the upper outer wall of the diversion plate (12).

4. A filter cartridge forming machine according to claim 1, characterized in that: Both the guide head (11) and the diverter plate (12) are made of ceramic material.

5. A filter cartridge forming machine according to claim 1, characterized in that: The upper outer wall of the support frame (16) is fixedly connected to a first fixing frame (3) to restrict the position of the guide roller (2) and drive the guide roller (2) to rotate.

6. A filter cartridge forming machine according to claim 5, characterized in that: A second fixed frame (5) is provided on the right side of the first fixed frame (3) to restrict the position of the pressure roller (4) and drive the pressure roller (4) to rotate.

7. A filter cartridge forming machine according to claim 1, characterized in that: The upper outer wall of the support frame (16) is fixedly connected to the drive frame (6) near the right side to limit the position of the laser slitting blade (7).

8. A filter cartridge forming machine according to claim 1, characterized in that: One side of each of the two limiting clamps (8) is provided with an adjusting rod (10), and one end of each of the multiple adjusting rods (10) is provided with a handwheel (9), so that filter elements of different widths can be matched and the position of the limiting clamps (8) can be adjusted.

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