A device for controlling the deformation of a body footrest pocket assembly and welding

Abstract

The utility model discloses a kind of vehicle body footrest pocket group and welding deformation control device, including tooling support base;Fixed on the size positioning assembly of tooling support base, size positioning assembly is divided into two symmetrical size positioning vertical plate;And multiple groups of pressing mechanism are arranged in tooling support base, and pressing mechanism is used to corresponding position of footrest pocket in corresponding process is pressed tightly;Two size positioning vertical plate is used to butt footrest pocket corresponding position, and the position of tooling support base and footrest pocket contact is fixed with reverse deformation backing plate.The device of the utility model is used to solve the problem of low size group precision and welding deformation control in the manufacturing process of vehicle body footrest pocket, and the manufacturing process can be simplified by the device manufacturing vehicle body footrest pocket group, finally ensure product quality, reduce labor, improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of rail passenger vehicle manufacturing technology, and in particular to a device applicable to the assembly and welding deformation control of the footrest pockets of rail passenger vehicles. Background Technology

[0002] Currently, the footrests of the vehicle's steel structure are mainly composed of a 6mm thick bracket and a 4mm thick support plate. The current manufacturing method involves assembling the components by measuring dimensions with a tape measure, then welding them in a free state, and finally adjusting them mechanically to ensure dimensional requirements. However, this manufacturing method is complex, welding deformation is difficult to control, affecting product quality and production efficiency.

[0003] Therefore, based on the above-mentioned technical problems, those skilled in the art urgently need to develop a device suitable for controlling the deformation of the footrest pocket assembly and welding of rail passenger vehicles. Utility Model Content

[0004] The purpose of this invention is to provide a device for assembling and controlling welding deformation of vehicle body pedal pockets. This device solves the problems of low dimensional assembly accuracy and welding deformation control during the manufacturing process of vehicle body pedal pockets. Manufacturing vehicle body pedal pockets using this device can simplify the manufacturing process, ultimately ensuring product quality, reducing labor costs, and improving production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] This utility model discloses a vehicle body footrest pocket assembly and a welding deformation control device, the device comprising:

[0007] Tooling support base;

[0008] A dimension positioning assembly fixed to the tooling support base, the dimension positioning assembly consisting of two symmetrically arranged dimension positioning uprights; and

[0009] Multiple clamping mechanisms are arranged on the tooling support base, and the clamping mechanisms are used to clamp the corresponding positions of the foot pedal pockets in the corresponding processes;

[0010] The two size positioning plates are used to abut against the corresponding positions of the pedal pockets, and the tooling support base is fixed with an anti-deformation pad at the position where it contacts the pedal pockets.

[0011] Furthermore, both the size positioning plate and the tooling support base are provided with size positioning blocks that abut against the edge of the foot pedal pocket.

[0012] Furthermore, the foot pedal pocket involves two processes: vertical fixing and horizontal fixing.

[0013] When the foot pedal pocket is vertically fixed, the two sides of the foot pedal pocket are abutted against the two side size positioning plates, and the corresponding edge of the foot pedal pocket is respectively abutted and positioned by the size positioning block, and pressed by the pressing mechanism located in the middle of the tooling support base;

[0014] When the foot pedal pocket is fixed horizontally, the two sides of the foot pedal pocket are abutted against the two side size positioning plates, and the foot pedal pocket bracket and the support plate are pressed together by a pressing mechanism located in the middle of the tooling support base. The part of the foot pedal pocket bracket extending to the outside of the size positioning plate is pressed together by two symmetrically arranged pressing mechanisms.

[0015] Furthermore, the clamping mechanism located in the middle of the tooling support base is the first clamping mechanism, and the two clamping mechanisms located on the rear side of the tooling support base and arranged symmetrically are the second clamping mechanisms.

[0016] Two first anti-deformation pads are provided between the two size positioning plates, and the first anti-deformation pads are fixed to the surface of the tooling support base.

[0017] A second anti-deformation pad is provided between the size positioning plate and the corresponding second pressing mechanism, and the second anti-deformation pad is fixed to the surface of the tooling support base.

[0018] Furthermore, when the foot pedal pocket is vertically fixed, the bottom of the connection between the foot pedal pocket bracket and the support plate is supported on the surface of the first anti-deformation pad.

[0019] When the foot pedal pocket is fixed horizontally, the side of the connection between the foot pedal pocket bracket and the support plate is supported on the surface of the first anti-deformation pad, and the side of the extension of the foot pedal pocket bracket is supported on the surface of the second anti-deformation pad.

[0020] Furthermore, the dimensional positioning block located on the tooling support base is arranged between the two first anti-deformation pads.

[0021] Furthermore, the pressing end of the first pressing mechanism is located between the two first anti-deformation pads;

[0022] The pressing end of the second pressing mechanism is located directly above the corresponding second anti-deformation pad.

[0023] Furthermore, the processing steps based on this device in the foot pedal pocket process mainly include:

[0024] S1. First, place the bracket between two size positioning plates, with the middle part of the bracket supported on the first anti-deformation pad, and the corresponding side of the bracket closely attached to the corresponding size positioning block.

[0025] S2. Place the support plate in the middle of the bracket and position it. Then, use the first clamping mechanism to clamp the support plate and the bracket and fix them in place.

[0026] S3. Rotate the workpiece after step S2 by 90° and support it on the corresponding anti-deformation pad. At the same time, use the first clamping mechanism and the second clamping mechanism to clamp the corresponding position of the workpiece respectively, and perform welding on that side.

[0027] S4. After the workpiece welded in step S3 has cooled down, loosen the clamping mechanism, rotate it 180°, and then clamp it again using the clamping mechanism before welding the weld seam on that side.

[0028] In the above technical solution, the vehicle body footrest pocket assembly and welding deformation control device provided by this utility model have the following beneficial effects:

[0029] The device of this invention is used to solve the problems of low dimensional accuracy and welding deformation control in the manufacturing process of vehicle footrest pockets. Manufacturing vehicle footrest pockets using this device can simplify the manufacturing process, ultimately ensure product quality, reduce labor costs, and improve production efficiency. Attached Figure Description

[0030] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0031] Figure 1 The present invention discloses a structure for a vehicle body foot pocket assembly and a welding deformation control device applicable to the foot pocket structure.

[0032] Figure 2 This is a schematic diagram of the structure of a vehicle body footrest pocket assembly and welding deformation control device disclosed in an embodiment of the present utility model;

[0033] Figure 3 This is a schematic diagram of the structure of a vehicle body footrest pocket assembly and welding deformation control device disclosed in an embodiment of the present utility model when the footrest pocket is vertically fixed;

[0034] Figure 4 This is a schematic diagram of the structure of a vehicle body footrest pocket assembly and welding deformation control device disclosed in an embodiment of the present utility model when the footrest pocket is horizontally fixed.

[0035] Explanation of reference numerals in the attached figures:

[0036] 10. Footrest pockets; 11. Frame; 12. Support plate;

[0037] 1. Tooling support base; 2. Dimension positioning upright plate; 3. Dimension positioning block;

[0038] 401. First clamping mechanism; 402. Second clamping mechanism;

[0039] 501, First anti-deformation pad; 502, Second anti-deformation pad. Detailed Implementation

[0040] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0041] See Figures 1 to 4 As shown;

[0042] This embodiment provides a vehicle body footrest pocket assembly and a welding deformation control device, the device comprising:

[0043] Tooling support base 1;

[0044] The dimension positioning assembly is fixed to the tooling support base 1. The dimension positioning assembly consists of two symmetrically arranged dimension positioning uprights 2; and

[0045] Multiple clamping mechanisms are arranged on the tooling support base 1. The clamping mechanisms are used to clamp the corresponding positions of the foot pedal pocket 10 in the corresponding process.

[0046] Two size positioning plates 2 are used to abut against the corresponding positions of the foot pedal pocket 10, and an anti-deformation pad is fixed at the position where the tooling support base 1 contacts the foot pedal pocket 10.

[0047] Specifically, this embodiment discloses a device suitable for assembling and welding 10 pedal pockets on a vehicle body, and featuring anti-deformation control. It includes a tooling support base 1 serving as the tooling foundation, and multiple clamping mechanisms. Furthermore, to control the dimensions of the 10 pedal pockets during assembly and welding, a dimensional positioning plate 2 and a dimensional positioning block 3 are designed. Depending on the requirements of different weld seams in different welding processes of the pedal pockets 10, the placement of the pedal pockets 10 can be adjusted, and the corresponding clamping mechanisms can be used to position and fix the bracket 11 and support plate 12, preventing workpiece movement. Simultaneously, the close contact between the dimensional positioning plate 2 and the dimensional positioning block 3 maintains their relative positions, thereby controlling the welding dimensions. Finally, anti-deformation control is achieved through an anti-deformation pad at the bottom of the workpiece.

[0048] Preferably, in this embodiment, both the size positioning plate 2 and the tooling support base 1 are provided with size positioning blocks 3 that abut against the edge of the foot pedal pocket 10.

[0049] Based on the process requirements for welding 10 pairs of foot pedal pockets, first refer to... Figure 1 As shown, Figure 1The structure of the pedal pocket 10 to be processed is shown, which includes a bracket, bracket extensions on both sides of the bracket 11, and a middle area of ​​the bracket 11 that is assembled and welded to the support plate 12. Therefore, based on the structure of the pedal pocket 10, the pedal pocket 10 in this embodiment is divided into two processes: vertical fixing and horizontal fixing.

[0050] See Figure 3 As shown, when the foot pedal pocket 10 is vertically fixed, the two sides of the foot pedal pocket 10 are attached to the two side size positioning plates 2, and the corresponding edge of the foot pedal pocket 10 is respectively abutted and positioned by the size positioning block 3, and pressed by the pressing mechanism located in the middle of the tooling support base 1.

[0051] See Figure 4 As shown, when the foot pedal pocket 10 is fixed horizontally, the two sides of the foot pedal pocket 10 are attached to the two side size positioning plates 2, and the position of the foot pedal pocket 10 bracket 11 and the support plate 12 is pressed by the pressing mechanism located in the middle of the tooling support base 1, while the part of the foot pedal pocket 10 bracket 11 extending to the outside of the size positioning plate 2 is pressed by two symmetrically arranged pressing mechanisms.

[0052] Based on the two arrangement forms mentioned above, and the requirements for positioning, clamping, and fixing, this embodiment divides the clamping mechanism into two categories, namely:

[0053] The clamping mechanism located in the middle of the tooling support base 1 is the first clamping mechanism 401, and the two clamping mechanisms located on the rear side of the tooling support base 1 and arranged symmetrically are the second clamping mechanism 402.

[0054] Two first anti-deformation pads 501 are provided between the two size positioning uprights 2, and the first anti-deformation pads 501 are fixed to the surface of the tooling support base 1.

[0055] A second anti-deformation pad 502 is provided between the size positioning plate 2 and the corresponding second pressing mechanism 402, and the second anti-deformation pad 502 is fixed to the surface of the tooling support base 1.

[0056] Based on the arrangement of the above-mentioned pressing mechanism and the arrangement of the two processes of the foot pedal pocket 10, further, when the foot pedal pocket 10 is vertically fixed in this embodiment, the bottom of the connection part between the bracket 11 and the support plate 12 of the foot pedal pocket 10 is supported on the surface of the first anti-deformation pad 501.

[0057] When the foot pedal pocket 10 is fixed horizontally, the side of the connection between the bracket 11 and the support plate 12 of the foot pedal pocket 10 is supported on the surface of the first anti-deformation pad 501, and the side of the extension of the bracket 11 of the foot pedal pocket 10 is supported on the surface of the second anti-deformation pad 502.

[0058] In this embodiment, the dimensional positioning block located on the tooling support base 1 is arranged between two first anti-deformation pads 501.

[0059] In this embodiment, the pressing end of the first pressing mechanism 401 is located between two first anti-deformation pads 501; the pressing end of the second pressing mechanism 402 is located directly above the corresponding second anti-deformation pad 502.

[0060] The clamping mechanism involved in this embodiment is a conventional tooling fixture, so its structure is not specifically limited. It is only limited to the two different arrangement methods of the clamping mechanism to adapt to the 10 pairs of foot pedal pockets and the welding process.

[0061] Based on the above-mentioned arrangement of the various mechanisms, the processing steps based on this device in the footrest pocket 10 process of this embodiment mainly include:

[0062] S1. First, place the bracket 11 between two size positioning plates 2, and support the middle position of the bracket 11 on the first anti-deformation pad 501. At the same time, the side of the bracket 11 at the corresponding position is in close contact with the corresponding size positioning block 3.

[0063] S2. Place the support plate 12 in the middle of the bracket 11 and position it. Then, press the support plate 12 and the bracket 11 together with the first pressing mechanism 401 and fix them in place.

[0064] S3. Rotate the workpiece after step S2 by 90° and support it on the corresponding anti-deformation pad. At the same time, use the first pressing mechanism 401 and the second pressing mechanism 402 to press the corresponding position of the workpiece and perform welding on that side.

[0065] S4. After the workpiece welded in step S3 has cooled down, loosen the clamping mechanism, rotate it 180°, and then clamp it again using the clamping mechanism before welding the weld seam on that side.

[0066] In the above technical solution, the vehicle body footrest pocket assembly and welding deformation control device provided by this utility model have the following beneficial effects:

[0067] The device of this invention is used to solve the problems of low dimensional accuracy and welding deformation control in the manufacturing process of the footrest pocket 10 of the vehicle body. The manufacturing process of the footrest pocket assembly by this device can be simplified, ultimately ensuring product quality, reducing labor, and improving production efficiency.

[0068] This invention addresses the issues of assembling and welding deformation control of the 10-piece pedal pocket assembly. By using a dimensional positioning block 3 and a dimensional positioning upright plate 2 to position the pedal pocket assembly, it solves the problems of dimensional alignment accuracy and slow assembly process. Furthermore, by using an anti-deformation pad at the bottom of the workpiece and a pressing mechanism above, it solves the welding deformation problem of the 10-piece pedal pocket assembly and eliminates the need for post-weld mechanical adjustment and manufacturing steps. Ultimately, it ensures that product quality meets drawing requirements while reducing labor and improving production efficiency.

[0069] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A vehicle body footrest pocket assembly and welding deformation control device, characterized in that, The device includes: Tooling support base (1); The dimension positioning assembly is fixed to the tooling support base (1), and the dimension positioning assembly is divided into two symmetrically arranged dimension positioning uprights (2); and Multiple sets of clamping mechanisms are arranged on the tooling support base (1), and the clamping mechanisms are used to clamp the corresponding positions of the foot pedal pockets (10) in the corresponding process; The two size positioning plates (2) are used to abut against the corresponding positions of the foot pedal pocket (10), and the tooling support base (1) is fixed with an anti-deformation pad at the position where it contacts the foot pedal pocket (10).

2. The vehicle body footrest pocket assembly and welding deformation control device according to claim 1, characterized in that, Both the size positioning plate (2) and the tooling support base (1) are provided with size positioning blocks (3) that abut against the edge of the foot pedal pocket (10).

3. The vehicle body footrest pocket assembly and welding deformation control device according to claim 2, characterized in that, The foot pedal pocket (10) is fixed in two ways: vertically and horizontally. When the foot pedal pocket (10) is vertically fixed, the foot pedal pocket (10) is attached to the size positioning plates (2) on both sides, and the edge of the corresponding side of the foot pedal pocket (10) is abutted and positioned by the size positioning block (3), and pressed by the pressing mechanism located in the middle of the tooling support base (1). When the foot pedal pocket (10) is fixed horizontally, the two sides of the foot pedal pocket (10) are attached to the two side size positioning plates (2), and the bracket (11) of the foot pedal pocket (10) and the support plate (12) are pressed together by the pressing mechanism located in the middle of the tooling support base (1), while the part of the bracket (11) of the foot pedal pocket (10) extending to the outside of the size positioning plate (2) is pressed by two symmetrically arranged pressing mechanisms.

4. The vehicle body footrest pocket assembly and welding deformation control device according to claim 3, characterized in that, The clamping mechanism located in the middle of the tooling support base (1) is the first clamping mechanism (401), and the two clamping mechanisms located on the rear side of the tooling support base (1) and arranged symmetrically are the second clamping mechanisms (402). Two first anti-deformation pads (501) are provided between the two size positioning uprights (2), and the first anti-deformation pads (501) are fixed to the surface of the tooling support base (1); A second anti-deformation pad (502) is provided between the size positioning plate (2) and the corresponding second pressing mechanism (402), and the second anti-deformation pad (502) is fixed to the surface of the tooling support base (1).

5. The vehicle body footrest pocket assembly and welding deformation control device according to claim 4, characterized in that, When the foot pedal pocket (10) is vertically fixed, the bottom of the connection between the bracket (11) of the foot pedal pocket (10) and the support plate (12) is supported on the surface of the first anti-deformation pad (501). When the foot pedal pocket (10) is fixed horizontally, the side of the connection between the bracket (11) of the foot pedal pocket (10) and the support plate (12) is supported on the surface of the first anti-deformation pad (501), and the side of the extension of the bracket (11) of the foot pedal pocket (10) is supported on the surface of the second anti-deformation pad (502).

6. The vehicle body footrest pocket assembly and welding deformation control device according to claim 4, characterized in that, The size positioning block located on the tooling support base (1) is arranged between the two first anti-deformation pads (501).

7. The vehicle body footrest pocket assembly and welding deformation control device according to claim 4, characterized in that, The pressing end of the first pressing mechanism (401) is located between the two first anti-deformation pads (501); The pressing end of the second pressing mechanism (402) is located directly above the corresponding second anti-deformation pad (502).

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