A kind of CBZ under rail stamping mechanism line welding fixed piece
Patent Information
- Application Number
- CN202522107011.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0003]现有技术未实现工序间的无缝衔接,多采用断点式生产模式,滑轨加工需经历多轮人工介导的周转:冲压成型后需人工转移至专用周转箱暂存,待积累一定数量后再搬运至旋转工位,完成角度调整后又需重新转移至焊接平台进料区
[0016]1、通过驱动箱驱动抓取器实现180度旋转将工件抓取到焊接平台进料区,使整个联线生产效率提高,稳定性好,减少了物料周转次数,降低了员工劳动强度,通过设置翻转架,对工件进行自动翻转,无需人工手动翻转,提高了装置使用时的便捷性;
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Figure CN224779663U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical manufacturing, and in particular to a welding fixing piece for a CBZ lower rail stamping mechanism. Background Technology
[0002] In the traditional production of CBZ lower rail stamping mechanism, the assembly of its fixing piece mostly relies on manual single-machine operation. That is, the fixing piece is first formed by stamping equipment, and then the operator manually moves the fixing piece to the corresponding installation position of CBZ lower rail, and uses hand-held welding tools to position and weld it.
[0003] Existing technologies fail to achieve seamless integration between processes, often employing a discontinuous production model. The slide rail processing requires multiple rounds of manually mediated turnover: after stamping, materials must be manually transferred to a dedicated storage box; once a certain quantity is accumulated, they are moved to the rotary station; after angle adjustment, they are transferred back to the welding platform's feeding area. This discrete process leads to a surge in material turnover, not only extending the production cycle but also causing hidden damage such as scratches and deformation on the slide rail surface due to stacking and handling during turnover, increasing subsequent rework costs. Therefore, we propose a CBZ lower rail stamping mechanism with an in-line welded fixing plate. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a CBZ lower rail stamping mechanism connecting welding fixing plate. Without affecting production efficiency, the gripper driven by the drive box can rotate 180 degrees to grab the workpiece to the feeding area of the welding platform, thereby improving the overall production efficiency and stability of the line, reducing the number of material turnovers, and reducing the labor intensity of employees.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0006] A CBZ lower rail stamping mechanism connecting welding fixing piece includes a support mechanism, a flipping mechanism is installed in the middle of the upper end of the support mechanism, a feeding mechanism is installed on the left side of the upper end of the support mechanism, and a rotating mechanism is provided on the front side of the upper end of the support mechanism.
[0007] The rotating mechanism includes a support base, the upper end of which is fixedly connected to the machine body. An extension arm is installed at the outer end of the machine body, and a gripper is installed at the lower end of the extension arm. A drive box is fixedly connected to the upper end of the machine body. The gripper is driven by the drive box to rotate 180 degrees to grab the workpiece into the feeding area of the welding platform, thereby improving the efficiency and stability of the entire production line, reducing the number of material turnovers, and reducing the labor intensity of employees.
[0008] Furthermore, the flipping mechanism includes a base, with horizontal rails fixedly installed on the left and right sides of the upper end of the base, and clamping arms movably installed on the upper end of the horizontal rails. Drivers are provided on the front and rear sides of the upper middle part of the base, and a flipping frame is installed at the front end of the driver. By setting the flipping frame, the workpiece is automatically flipped without manual flipping, which improves the convenience of using the device.
[0009] Furthermore, the feeding mechanism includes a guide rail, a motor is mounted on the outer end of the guide rail, a drive shaft is connected to the front end of the motor, a slider is movably mounted on the upper end of the guide rail, and a clamp is connected to the front end of the slider. By setting the guide rail and the clamp, the device can achieve automatic feeding, which improves the convenience of using the device.
[0010] Furthermore, the support mechanism includes a support cabinet, with support feet fixedly installed at the four corners of the lower end of the support cabinet, and a workbench fixedly installed at the upper end of the support cabinet. By setting the workbench, a good working surface is provided for the device, making the device more stable in operation and improving the convenience of using the device.
[0011] Furthermore, the base is fixedly installed at the upper center of the workbench.
[0012] Furthermore, the guide rail is fixedly installed on the upper left side of the workbench and corresponds to the position of the base.
[0013] Furthermore, the support base is fixedly installed on the upper front side of the workbench, and the gripper corresponds to the position of the flipping frame.
[0014] Furthermore, the number of the actuators is four, and the four actuators are symmetrically installed at the upper center of the base.
[0015] In summary, this utility model has the following beneficial effects:
[0016] 1. The gripper is driven by the drive box to rotate 180 degrees and grab the workpiece to the feeding area of the welding platform, which improves the efficiency and stability of the entire production line, reduces the number of material turnovers, and reduces the labor intensity of employees. By setting up a flipping frame, the workpiece is automatically flipped without manual flipping, which improves the convenience of using the device.
[0017] 2. By setting guide rails and clamps, the device can achieve automatic feeding, which improves the convenience of using the device. By setting a workbench, the device can be provided with a good working surface, making the device more stable in operation and improving the convenience of using the device. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure in this embodiment;
[0019] Figure 2 This is a schematic diagram of the planar structure of the support mechanism in this embodiment;
[0020] Figure 3 This is a schematic diagram of the planar structure of the flipping mechanism in this embodiment;
[0021] Figure 4 This is a schematic diagram of the planar structure of the feeding mechanism in this embodiment;
[0022] Figure 5 This is a schematic diagram of the planar structure of the rotating mechanism in this embodiment.
[0023] In the diagram, 1 is the support mechanism; 101 is the support cabinet; 102 is the support leg; 103 is the worktable; 2 is the flipping mechanism; 201 is the base; 202 is the horizontal rail; 203 is the clamping arm; 204 is the driver; 205 is the flipping frame; 3 is the feeding mechanism; 301 is the guide rail; 302 is the motor; 303 is the drive shaft; 304 is the slider; 305 is the clamp; 4 is the rotating mechanism; 401 is the support base; 402 is the machine body; 403 is the extension arm; 404 is the gripper; and 405 is the drive box. Detailed Implementation
[0024] The present invention will be further described in detail below with reference to the accompanying drawings.
[0025] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.
[0026] Reference Figure 1-5 As shown, a CBZ lower rail stamping mechanism connecting welding fixing piece is provided in a preferred embodiment of the present utility model, including a support mechanism 1, a flipping mechanism 2 installed in the middle of the upper end of the support mechanism 1, a feeding mechanism 3 installed on the left side of the upper end of the support mechanism 1, and a rotating mechanism 4 provided on the front side of the upper end of the support mechanism 1.
[0027] The rotating mechanism 4 includes a support base 401, with a body 402 fixedly connected to the upper end of the support base 401. An extension arm 403 is installed on the outer end of the body 402, and a gripper 404 is installed on the lower end of the extension arm 403. A drive box 405 is fixedly connected to the upper end of the body 402. The support base 401 is fixedly installed on the upper front side of the workbench 103. The gripper 404 is positioned corresponding to the flipping frame 205. The drive box 405 drives the gripper 404 to rotate 180 degrees to grip the workpiece and place it in the feeding area of the welding platform. This improves the overall production efficiency and stability of the line, reduces the number of material turnovers, and reduces the labor intensity of employees.
[0028] Reference Figure 1-3 As shown, the flipping mechanism 2 includes a base 201. Horizontal rails 202 are fixedly installed on the left and right sides of the upper end of the base 201. Clamping arms 203 are movably installed on the upper end of the horizontal rails 202. Drivers 204 are arranged on the front and rear sides of the upper middle part of the base 201. A flipping frame 205 is installed at the front end of the driver 204. The base 201 is fixedly installed on the upper middle part of the worktable 103. There are four drivers 204, which are symmetrically installed on the upper middle part of the base 201. By setting the flipping frame 205, the workpiece is automatically flipped without manual flipping, improving the convenience of using the device.
[0029] Reference Figure 1-4 As shown, the feeding mechanism 3 includes a guide rail 301, a motor 302 is mounted on the outer end of the guide rail 301, a drive shaft 303 is connected to the front end of the motor 302, a slider 304 is movably mounted on the upper end of the guide rail 301, a clamp 305 is connected to the front end of the slider 304, and the guide rail 301 is fixedly mounted on the upper left side of the workbench 103 and corresponds to the position of the base 201. By setting the guide rail 301 and the clamp 305, the device can achieve automatic feeding, which improves the convenience of using the device.
[0030] Reference Figure 1-2 As shown, the support mechanism 1 includes a support cabinet 101. Support feet 102 are fixedly installed at the four corners of the lower end of the support cabinet 101, and a workbench 103 is fixedly installed at the upper end of the support cabinet 101. By setting the workbench 103, a good working surface is provided for the device, making the device more stable in operation and improving the convenience of using the device.
[0031] Specific implementation process: During use, the four support feet 102 at the lower end of the support cabinet 101 are in contact with the ground, ensuring that the worktable 103 at the upper end of the support cabinet 101 is in a horizontal and stable state, providing a reliable working surface for subsequent loading, flipping, and gripping operations, and avoiding the impact of table shaking on the working accuracy. The motor 302 drives the drive shaft 303 connected to the front end to rotate, driving the slider 304 at the upper end of the guide rail 301 to move along the direction of the guide rail 301. At this time, the clamp 305 at the front end of the slider 304 has pre-clamped the workpiece to be processed and moves synchronously with the slider 304, finally accurately conveying the workpiece to the middle of the worktable 103 to complete the automatic loading, without the need for manual handling of the workpiece. When the workpiece arrives at the working area, the clamping arms 20 on the left and right sides of the upper end of the base 201... 3. First, the workpiece is clamped and fixed to prevent it from shifting during the flipping process. Then, the four drives 204 symmetrically installed at the front and back of the upper middle part of the base 201 are started synchronously, driving the flipping frame 205 at the front end to drive the workpiece to complete the flipping at the preset angle. The entire process does not require manual flipping, improving the convenience and consistency of the operation. After the flipping is completed, the drive box 405 outputs power to control the extension arm 403 at the outer end of the machine body 402 to adjust its position, so that the gripper 404 at the lower end of the extension arm 403 is precisely aligned with the workpiece on the flipping frame 205. After the gripper 404 clamps the workpiece, the drive box 405 further drives the gripper 404 to complete a 180-degree rotation, and finally smoothly transports the workpiece to the feeding area of the welding platform, preparing for the subsequent welding of the fixing piece process.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A CBZ lower rail stamping mechanism connecting welded fixing piece, characterized in that: It includes a support mechanism (1), a flipping mechanism (2) is installed in the middle of the upper end of the support mechanism (1), a feeding mechanism (3) is installed on the left side of the upper end of the support mechanism (1), and a rotating mechanism (4) is provided on the front side of the upper end of the support mechanism (1). The rotating mechanism (4) includes a support base (401), the upper end of which is fixedly connected to a body (402), an extension arm (403) is installed on the outer end of the body (402), a gripper (404) is installed on the lower end of the extension arm (403), and a drive box (405) is fixedly connected to the upper end of the body (402).
2. The CBZ lower rail stamping mechanism connecting welding fixing piece according to claim 1, characterized in that: The flipping mechanism (2) includes a base (201), with horizontal rails (202) fixedly installed on the upper left and right sides of the base (201), and clamping arms (203) movably installed on the upper end of the horizontal rails (202). Drivers (204) are provided on the front and rear sides of the upper middle part of the base (201), and a flipping frame (205) is installed at the front end of the driver (204).
3. The CBZ lower rail stamping mechanism connecting welding fixing piece according to claim 2, characterized in that: The feeding mechanism (3) includes a guide rail (301), a motor (302) is installed at the outer end of the guide rail (301), a drive shaft (303) is connected to the front end of the motor (302), a slider (304) is movably installed at the upper end of the guide rail (301), and a clamp (305) is connected to the front end of the slider (304).
4. The CBZ lower rail stamping mechanism connecting welding fixing piece according to claim 3, characterized in that: The support mechanism (1) includes a support cabinet (101), with support feet (102) fixedly installed at the four corners of the lower end of the support cabinet (101), and a workbench (103) fixedly installed at the upper end of the support cabinet (101).
5. A CBZ lower rail stamping mechanism connecting welding fixing piece according to claim 4, characterized in that: The base (201) is fixedly installed at the upper middle part of the workbench (103).
6. The CBZ lower rail stamping mechanism connecting welding fixing piece according to claim 4, characterized in that: The guide rail (301) is fixedly installed on the upper left side of the workbench (103) and corresponds to the position of the base (201).
7. A CBZ lower rail stamping mechanism connecting welding fixing piece according to claim 4, characterized in that: The support base (401) is fixedly installed on the upper front side of the workbench (103), and the gripper (404) is positioned opposite to the flipping frame (205).
8. The CBZ lower rail stamping mechanism connecting welding fixing piece according to claim 2, characterized in that: The number of the actuators (204) is four, and the four actuators (204) are symmetrically installed in the upper middle part of the base (201).