A loom type automatic welding machine
Patent Information
- Application Number
- CN202522275657.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0003]现有技术虽然通过使用焊接机将横向的铁丝和竖向的铁杆焊接成铁网，但是在焊接时需要人工继续拧定位并焊接的问题，从而导致焊接的难度变大，使得生产成本增加，因此，本领域技术人员提供了一种织布式自动焊接机，以解决上述背景技术中提出的问题
[0013]1.本实用新型中，通过设置自动下丝装置，将铁网焊接需要用到的细铁丝堆叠放置在两个储丝槽板上，通过升降托丝模块，以及对平移模块的位置进行移动，可以使得抓丝模块将细铁丝推送至预料仓中，此时利用滚丝副轮轴和下丝轮轴的转动，可以将细铁丝逐个向前输送，最终落在下丝轮轴上，有效地实现在对铁网焊接时，可以对铁丝进行自动上下料，有效地提高装置的加工效率。
Smart Images
Figure CN224779672U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of welding processing technology, specifically relating to a fabric-type automatic welding machine. Background Technology
[0002] With the continuous development of modern industrial manufacturing, traditional manual welding methods are no longer sufficient to meet the needs of large-scale production, complex welding, and precision requirements. Against this backdrop, automated welding technology has gradually become mainstream, especially in industries with high requirements for welding precision, efficiency, and consistency, such as automobile manufacturing and electronics processing.
[0003] While existing technologies use welding machines to weld horizontal wires and vertical rods into a wire mesh, the welding process requires manual tightening and positioning, which increases the difficulty of welding and production costs. Therefore, those skilled in the art have provided a fabric-type automatic welding machine to solve the problems mentioned in the background art. Utility Model Content
[0004] The purpose of this utility model is to provide a simple and reasonably designed automatic welding machine for weaving in order to solve the above problems.
[0005] This utility model achieves the above objectives through the following technical solutions:
[0006] An automatic welding machine for weaving includes a slide rail, a welding clamping device in the middle of the slide rail, two slide frames slidably connected to the top sides of the two slide rails, an automatic wire feeding device at the top of the two slide frames, a fixed frame in the middle of the top of the slide rail, a lifting module slidably arranged on the inner wall of the fixed frame, and a loading and unloading device on one side of the fixed frame.
[0007] As a further optimization of this utility model, the welding clamping device includes a mounting frame fixedly connected to the middle of the slide rail, a control module fixedly connected to the bottom of the inner wall of the mounting frame, clamping mechanisms respectively provided on both sides of the top of the control module, and welding machine mounting frames fixedly connected to both sides of the top of the mounting frame.
[0008] As a further optimization of this utility model, the clamping mechanism includes a reduction servo motor assembly fixedly connected to the middle of the top of the mounting frame. The output end of the reduction servo motor assembly is fixedly provided with two crank connecting rod modules that cooperate with the top of the mounting frame, and the output ends of the two crank connecting rod modules are fixedly connected with clamping plates.
[0009] As a further optimization of this utility model, the loading and unloading device includes a support shell fixedly connected to the side wall of the fixed frame. A material changing module is fixedly installed at the top of the support shell. Two linear servo motor sets are fixedly installed at the output end of the material changing module. Clamping modules that are slidably connected to the bottom end of the support shell are respectively installed at the output end of the two linear servo motor sets. Wire mounting plates that cooperate with the lifting module are slidably connected to the inner walls of the two clamping modules respectively.
[0010] As a further optimization of this utility model, the automatic wire feeding device includes a fixed shell fixedly connected to the top of the carriage, a translation module slidably disposed at the rear end of the inner wall of the fixed shell, a wire gripping module slidably disposed on the inner wall of the translation module, positioning partitions slidably connected to both sides of the inner wall of the fixed shell, a wire support module slidably disposed at the middle of the bottom end of the inner wall of the fixed shell, a wire storage trough plate fixedly connected to the bottom end of the inner wall of the fixed shell and on both sides of the wire support module, a pre-load chamber disposed in the middle of the inner wall of the fixed shell, and a wire feeding mechanism disposed at the front end of the inner wall of the fixed shell.
[0011] As a further optimization of this utility model, the threading mechanism includes a drive module fixedly connected to the side wall of the fixed shell, a thread rolling auxiliary wheel shaft fixedly connected to the output end of the drive module and rotatably connected to the inner wall of the fixed shell, a magnetic thread rolling wheel shaft rotatably arranged on the front side of the inner wall of the fixed shell, and a threading wheel shaft rotatably connected to the front end of the fixed shell.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. In this utility model, by setting an automatic wire feeding device, the fine iron wires required for iron mesh welding are stacked on two wire storage troughs. By lifting the wire support module and moving the position of the translation module, the wire gripping module can push the fine iron wires into the feed bin. At this time, by using the rotation of the wire rolling wheel shaft and the wire feeding wheel shaft, the fine iron wires can be conveyed forward one by one and finally fall on the wire feeding wheel shaft. This effectively realizes the automatic loading and unloading of iron wires during iron mesh welding, effectively improving the processing efficiency of the device.
[0014] 2. In this utility model, by setting a welding clamping device, after the wire mounting plate is placed into the lifting module, the lifting module gradually rises on the inner wall of the fixed frame. During the rising process, the reduction servo motor group drives the crank connecting rod module, which drives the clamping plate to clamp the iron rod. At this time, the automatic wire feeding device on the slide is moved by the slide rail, so that the thin iron wire stuck on the wire feeding wheel shaft comes into contact with the iron rod and is welded. Then the clamping plate releases its grip on the iron rod, and the lifting module continues to rise a certain distance. The above steps are repeated to realize the welding of the iron mesh. This effectively realizes the automatic loading and unloading of raw materials, reduces the labor intensity of workers, and improves the safety during welding. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the overall structure of the welding clamping device of this utility model;
[0017] Figure 3 This is a schematic diagram of the overall structure of the fixing frame and loading / unloading device of this utility model;
[0018] Figure 4 This is a schematic diagram of the overall structure of the loading and unloading device of this utility model;
[0019] Figure 5 This is a schematic diagram of the overall structure of the loading and unloading device of this utility model from another perspective;
[0020] Figure 6 This is a schematic diagram of the overall structure of the automatic yarn feeding device of this utility model;
[0021] Figure 7 This is a schematic diagram of the overall structure of the automatic yarn feeding device of this utility model from another perspective.
[0022] In the diagram: 1. Automatic wire feeding device; 101. Fixed housing; 102. Translation module; 103. Wire gripping module; 104. Drive module; 105. Wire support module; 106. Wire storage trough plate; 107. Positioning partition plate; 108. Precipitation bin; 109. Magnetic wire rolling wheel shaft; 110. Wire feeding wheel shaft; 111. Wire rolling auxiliary wheel shaft; 2. Welding clamping device; 201. Mounting frame; 202. Control module; 203. Gear servo motor set; 204. Crank connecting rod module; 205. Clamping plate; 206. Welding machine mounting frame; 3. Loading and unloading device; 301. Support housing; 302. Material changing module; 303. Wire mounting plate; 304. Linear servo motor set; 305. Clamping module; 4. Fixed frame; 5. Slide carriage; 6. Slide rail; 7. Lifting module. Detailed Implementation
[0023] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.
[0024] Example 1: As Figure 1 , Figure 2 and Figure 3As shown, an automatic welding machine for fabric weaving includes a slide rail 6. As a further optimization of this utility model, a welding clamping device 2 is provided in the middle of the slide rail 6. As a further optimization of this utility model, two slide frames 5 are slidably connected to both sides of the top of the slide rail 6. As a further optimization of this utility model, an automatic wire feeding device 1 is provided at the top of the slide frame 5. As a further optimization of this utility model, a fixing frame 4 is provided in the middle of the top of the slide rail 6. As a further optimization of this utility model, a lifting module 7 is slidably provided on the inner wall of the fixing frame 4. As a further optimization of this utility model, a loading and unloading device 3 is provided on one side of the fixing frame 4.
[0025] like Figure 1 , Figure 2 As shown, as a further optimization of this utility model, the welding clamping device 2 includes a mounting frame 201 fixedly connected to the middle of the slide rail 6. As a further optimization of this utility model, a control module 202 is fixedly connected to the bottom of the inner wall of the mounting frame 201. As a further optimization of this utility model, welding machine mounting frames 206 are fixedly connected to both sides of the top of the mounting frame 201. A reduction servo motor assembly 203 is fixedly connected to the middle of the top of the mounting frame 201. The reduction servo motor assembly 203 consists of a reducer and a servo motor, used to drive the crank connecting rod module 204 to move the clamping plate 205. As a further optimization of this utility model, two crank connecting rod modules 204 that cooperate with the top of the mounting frame 201 are fixedly provided at the output end of the reduction servo motor assembly 203. As a further optimization of this utility model, the crank connecting rod module 204... The output end of the handle connecting rod module 204 is fixedly connected to a clamping plate 205. By setting a welding clamping device 2, after the wire mounting plate 303 is placed into the lifting module 7, the lifting module 7 gradually rises on the inner wall of the fixed frame 4. During the rising process, the reduction servo motor group 203 drives the crank connecting rod module 204, so that the crank connecting rod module 204 can drive the clamping plate 205 to clamp the iron rod. At this time, the slide rail 6 moves the automatic wire feeding device 1 on the slide 5, so that the thin iron wire stuck on the wire feeding wheel shaft 110 comes into contact with the iron rod and is welded. At this time, the clamping plate 205 releases its clamping on the iron rod, and the lifting module 7 continues to rise a certain distance and repeats the above steps to realize the welding of the iron mesh. This effectively realizes the automatic loading and unloading of raw materials, reduces the labor intensity of workers, and improves the safety during welding.
[0026] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, as a further optimization of this utility model, the loading and unloading device 3 includes a support shell 301 fixedly connected to the side wall of the fixed frame 4. As a further optimization of this utility model, a material changing module 302 is fixedly installed at the top of the support shell 301. As a further optimization of this utility model, two linear servo motor sets 304 are fixedly installed at the output end of the material changing module 302. As a further optimization of this utility model, clamping modules 305 that are slidably connected to the bottom end of the support shell 301 are respectively installed at the output end of the two linear servo motor sets 304. A hook is provided on one side of the clamping module 305, wherein the hook is fixed to the output end of the linear servo motor set 304. A fixing rod is provided at one end of the wire mounting plate 303. The workpiece processed in the lifting module 7 can be moved into the clamping module 305 by hooking the fixing rod on the wire mounting plate 303 using the hook. As a further optimization of this utility model, the clamping module 305... The inner walls of the two slides 5 are slidably connected to wire mounting plates 303 that cooperate with the lifting module 7. The slide rails 6 are used to move the two slides 5 to the two sides of the welding clamping device 2. At this time, the support shell 301 on the support shell 301 moves the two linear servo motor groups 304. One of the clamping modules 305 will be aligned with the lifting module 7. Using the hook on the clamping module 305 and in cooperation with the linear servo motor group 304, the completed iron mesh on the lifting module 7 can be taken out. After taking it out, the material changing module 302 moves the position of the linear servo motor group 304 again so that the other clamping module 305 is aligned with the lifting module 7. The linear servo motor group 304 pushes the wire mounting plate 303 with iron rods installed in the clamping module 305 into the lifting module 7. At the same time, according to the number of iron rods on the wire mounting plate 303, the welding machine is installed on the welding machine mounting frame 206, and its spacing is equal to the spacing of the iron rods on the wire mounting plate 303.
[0027] like Figure 1 , Figure 6 and Figure 7As shown, as a further optimization of this utility model, the automatic wire feeding device 1 includes a fixed shell 101 fixedly connected to the top of the slide 5. As a further optimization of this utility model, a translation module 102 is slidably disposed on the rear end of the inner wall of the fixed shell 101. As a further optimization of this utility model, a wire gripping module 103 is slidably disposed on the inner wall of the translation module 102. The cooperation between the wire gripping module 103 and the translation module 102 is used to grip the thin wire after the wire support module 105 lifts it up, and then transport it forward to the pre-loaded bin 108. As a further optimization of this utility model, positioning partitions 107 are slidably connected to both sides of the inner wall of the fixed shell 101. In a further optimization of the design, a wire-supporting module 105 is slidably disposed at the bottom center of the inner wall of the fixed shell 101. The wire-supporting module 105 is composed of an electric telescopic rod and a disc, used to lift the thin iron wire. As a further optimization of this utility model, a wire storage trough plate 106 is fixedly connected to the bottom of the inner wall of the fixed shell 101 and on both sides of the wire-supporting module 105. As a further optimization of this utility model, a pre-filled chamber 108 is disposed at the center of the inner wall of the fixed shell 101. The thin iron wires required for iron mesh welding are stacked on the two wire storage trough plates 106. By lifting the wire-supporting module 105 and moving the position of the translation module 102, the wire-grabbing module 103 can push the thin iron wires into the pre-filled chamber 108.
[0028] like Figure 1 , Figure 6 and Figure 7 As shown, a drive module 104 is fixedly connected to the side wall of the fixed housing 101. As a further optimization of this utility model, the output end of the drive module 104 is fixedly connected to a thread rolling auxiliary wheel shaft 111 that is rotatably connected to the inner wall of the fixed housing 101. Pulleys are fixedly sleeved at the other ends of the thread rolling auxiliary wheel shaft 111, the lower thread wheel shaft 110, and the magnetic thread rolling wheel shaft 109, and are connected to them by belts to effectively achieve synchronous rotation. As a further optimization of this utility model, a magnetic thread rolling wheel shaft 109 is rotatably arranged on the front side of the inner wall of the fixed housing 101. As a further optimization of this utility model, a lower thread wheel shaft 110 is rotatably connected to the front end of the fixed housing 101. By utilizing the rotation of the thread rolling auxiliary wheel shaft 111 and the lower thread wheel shaft 110, the fine iron wires can be conveyed forward one by one and finally fall onto the lower thread wheel shaft 110. This effectively realizes automatic loading and unloading of iron wires during the welding of iron mesh, effectively improving the processing efficiency of the device.
[0029] It should be noted that, in the case of this type of automatic welding machine for weaving, the fine iron wires required for welding the iron mesh are stacked on two wire storage troughs 106. By lifting the wire support module 105 and moving the position of the translation module 102, the wire gripping module 103 can push the fine iron wires into the pre-loaded bin 108. At this time, by rotating the wire rolling auxiliary wheel shaft 111 and the wire lowering wheel shaft 110, the fine iron wires can be conveyed forward one by one and finally fall on the wire lowering wheel shaft 110.
[0030] Using the slide rail 6, the two slides 5 are moved to the two sides of the welding clamping device 2 respectively. At this time, the support shell 301 on the support shell 301 moves the two linear servo motor groups 304. One of the clamping modules 305 will be aligned with the lifting module 7. Using the hook on the clamping module 305 and in conjunction with the linear servo motor group 304, the completed iron mesh on the lifting module 7 can be taken out. After taking it out, the material changing module 302 moves the position of the linear servo motor group 304 again so that the other clamping module 305 is aligned with the lifting module 7. The linear servo motor group 304 pushes the wire mounting plate 303 with iron rods installed in the clamping module 305 into the lifting module 7. At the same time, according to the number of iron rods on the wire mounting plate 303, the welding machine is installed on the welding machine mounting frame 206, and its spacing is equal to the spacing of the iron rods on the wire mounting plate 303.
[0031] After the wire mounting plate 303 is placed into the lifting module 7, the lifting module 7 gradually rises along the inner wall of the fixed frame 4. During the rise, the reduction servo motor 203 drives the crank connecting rod module 204, which in turn drives the clamping plate 205 to clamp the iron rod. At the same time, the slide rail 6 moves the automatic wire feeding device 1 on the slide 5, causing the thin iron wire stuck on the wire feeding wheel shaft 110 to come into contact with the iron rod. Welding is then performed on the iron rod. At this point, the clamping plate 205 releases its grip on the iron rod, and the lifting module 7 continues to rise a certain distance. The above steps are repeated to achieve the welding of the iron mesh.
[0032] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A fabric-weaving automatic welding machine, comprising a slide rail (6), characterized in that, A welding clamping device (2) is provided in the middle of the slide rail (6). The two slide rails (6) are slidably connected to the top sides of the top sides of the slide frame (5). An automatic wire feeding device (1) is provided at the top of the two slide frames (5). A fixing frame (4) is provided in the middle of the top of the slide rail (6). A lifting module (7) is slidably provided on the inner wall of the fixing frame (4). A loading and unloading device (3) is provided on one side of the fixing frame (4).
2. The automatic welding machine for weaving fabric according to claim 1, characterized in that: The welding clamping device (2) includes a mounting frame (201) fixedly connected to the middle of the slide rail (6). A control module (202) is fixedly connected to the bottom of the inner wall of the mounting frame (201). Clamping mechanisms are respectively provided on both sides of the top of the control module (202). Welding machine mounting frames (206) are fixedly connected to both sides of the top of the mounting frame (201).
3. The automatic welding machine for weaving fabric according to claim 2, characterized in that: The clamping mechanism includes a reduction servo motor assembly (203) fixedly connected to the middle of the top of the mounting frame (201). The output end of the reduction servo motor assembly (203) is fixedly provided with two crank connecting rod modules (204) that cooperate with the top of the mounting frame (201). The output ends of the two crank connecting rod modules (204) are fixedly connected with clamping plates (205).
4. The automatic welding machine for weaving fabric according to claim 1, characterized in that: The loading and unloading device (3) includes a support shell (301) fixedly connected to the side wall of the fixed frame (4). A material changing module (302) is fixedly installed at the top of the support shell (301). Two linear servo motor groups (304) are fixedly installed at the output end of the material changing module (302). Clamping modules (305) that are slidably connected to the bottom end of the support shell (301) are respectively installed at the output end of the two linear servo motor groups (304). Wire mounting plates (303) that cooperate with the lifting module (7) are slidably connected to the inner walls of the two clamping modules (305).
5. The automatic welding machine for weaving fabric according to claim 1, characterized in that: The automatic wire feeding device (1) includes a fixed shell (101) fixedly connected to the top of the slide (5). A translation module (102) is slidably arranged at the rear end of the inner wall of the fixed shell (101). A wire gripping module (103) is slidably arranged on the inner wall of the translation module (102). Positioning partitions (107) are slidably connected to both sides of the inner wall of the fixed shell (101). A wire support module (105) is slidably arranged at the middle of the bottom end of the inner wall of the fixed shell (101). A wire storage trough plate (106) is fixedly connected to the bottom end of the inner wall of the fixed shell (101) and on both sides of the wire support module (105). A pre-load chamber (108) is arranged in the middle of the inner wall of the fixed shell (101). A wire feeding mechanism is arranged at the front end of the inner wall of the fixed shell (101).
6. The automatic welding machine for weaving fabric according to claim 5, characterized in that: The thread feeding mechanism includes a drive module (104) fixedly connected to the side wall of the fixed shell (101). The output end of the drive module (104) is fixedly connected to a thread rolling auxiliary wheel shaft (111) rotatably connected to the inner wall of the fixed shell (101). A magnetic thread rolling wheel shaft (109) is rotatably provided on the front side of the inner wall of the fixed shell (101). A thread feeding wheel shaft (110) is rotatably connected to the front end of the fixed shell (101).