A box welding apparatus

Abstract

The utility model provides a kind of box welding equipment, include welding station, first processing station, second processing station;First processing station includes first positioner, first tooling, and second processing station includes second positioner, second tooling, and first tooling, second tooling all include bottom plate, a plurality of first side limit plate, a plurality of second side limit plate, a plurality of first side flat push subassembly, a plurality of second side flat push subassembly, a plurality of first side edge compression subassembly, a plurality of second side edge compression subassembly, a plurality of third side edge compression subassembly, a plurality of fourth side edge compression subassembly, and first side flat push subassembly, second side flat push subassembly all include first support, be set on the horizontal drive air cylinder of first support, and the push plate of horizontal drive air cylinder drive connection, and first side edge compression subassembly, second side edge compression subassembly, third side edge compression subassembly, fourth side edge compression subassembly all include second support, lever type air cylinder, can save manpower, improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of box processing equipment, and more particularly to a box welding equipment. Background Technology

[0002] Sheet metal enclosures are the outer shells of electrical equipment. During processing, four side panels need to be assembled onto the four sides of a base plate, and then welding is performed on the joints between the base plate and the side panels, as well as between adjacent side panels. Currently, most of the welding work on sheet metal enclosures is still done manually, which wastes manpower and results in high labor intensity and low production efficiency. Utility Model Content

[0003] The problem to be solved by this utility model is to provide a box welding equipment that saves manpower and improves production efficiency.

[0004] To solve the above-mentioned technical problems, a box welding device provided by this utility model is required, comprising a welding station, a first processing station and a second processing station respectively arranged on both sides of the welding station; the first processing station includes a first positioner and a first tooling mounted on the first positioner, and the second processing station includes a second positioner and a second tooling mounted on the second positioner; both the first and second toolings include a base plate, a plurality of first side limiting plates fixed in parallel to one side of the top of the base plate, a plurality of second side limiting plates fixed in parallel to one side of the top of the base plate, a plurality of first side pushing components arranged in parallel, and a plurality of second side pushing components arranged in parallel. The device comprises a flat-push assembly, several first side-clamping assemblies arranged in parallel, several second side-clamping assemblies arranged in parallel, several third side-clamping assemblies arranged in parallel, and several fourth side-clamping assemblies arranged in parallel. The first and second side-push assemblies each include a first support fixedly connected to the top of the base plate, a horizontal drive cylinder disposed on the first support, and a push plate driven and connected to the horizontal drive cylinder. The first, second, third, and fourth side-clamping assemblies each include a second support fixedly connected to the top of the base plate and a lever-type air compressor cylinder disposed on the second support.

[0005] Preferably, the welding station includes an industrial robot and a laser welding head mounted on the industrial robot.

[0006] Preferably, it also includes a controller, and a control switch is provided on the base plate. The control switch, the horizontal drive cylinder, and the lever-type air compressor cylinder are all electrically connected to the controller.

[0007] The beneficial effects of this utility model are as follows: This utility model provides a box welding equipment. The first fixture and the second fixture can each position a sheet metal box. The first fixture can be oscillated by a first positioner to adjust its angle, and the sheet metal box on the first fixture can be welded through a welding station. The second fixture can be oscillated by a second positioner to adjust its angle, and the sheet metal box on the second fixture can be welded through a welding station. Workers can alternately load the first and second fixtures, and the welding station can alternately perform welding operations at the first and second processing stations. When the sheet metal box is placed on the first or second fixture, it is positioned between the first side limiting plates, the second side limiting plates, and the push plate. The first side flat push assembly is then used to... The horizontal drive cylinder of the second side push assembly drives the push plate to move forward. When the push plate of the first side push assembly moves, one side of the sheet metal box rests against the inner side of the first side limiting plate. When the push plate of the second side push assembly moves, the other side of the sheet metal box rests against the inner side of the second side limiting plate. The sheet metal box is horizontally limited between the first side limiting plate, the second side limiting plate, and the push plate. Then, the lever-type pneumatic cylinders of the first side pressing assembly, the second side pressing assembly, the third side pressing assembly, and the fourth side pressing assembly work simultaneously to press the top of the four side panels of the sheet metal box. The sheet metal box is vertically limited to the base plate. At this time, the sheet metal box can be welded through the welding station, which can realize the automation of welding processing, save manpower, and improve production efficiency. Attached Figure Description

[0008] Figure 1 A schematic diagram illustrating the external structure of this utility model is provided.

[0009] Figure 2 A top view of the present invention is shown.

[0010] Figure 3 A schematic diagram illustrating the structure of the second tooling of this utility model is shown.

[0011] The following are the reference numerals: Welding station 1, Industrial robot 100, Laser welding head 101, First processing station 2, First positioner 20, First tooling 21, Second processing station 3, Second positioner 30, Second tooling 31, Base plate 4, Control switch 40, First side limit plate 5, Second side limit plate 6, First side push assembly 7, First support 70, Horizontal drive cylinder 71, Push plate 72, Second side push assembly 8, First side clamping assembly 9, Second support 90, Lever-type air compressor cylinder 91, Second side clamping assembly 10, Third side clamping assembly 11, Fourth side clamping assembly 12. Detailed Implementation

[0012] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure.

[0013] Based on the embodiments described in this disclosure, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this disclosure.

[0014] refer to Figure 1-3 .

[0015] This utility model provides a box welding equipment, including a welding station 1, a first processing station 2 and a second processing station 3 respectively arranged on both sides of the welding station 1; the first processing station 2 includes a first positioner 20 and a first tooling 21 mounted on the first positioner 20; the second processing station 3 includes a second positioner 30 and a second tooling 31 mounted on the second positioner 30; both the first tooling 21 and the second tooling 31 include a base plate 4, a plurality of first side limiting plates 5 fixed in parallel to one side of the top of the base plate 4, a plurality of second side limiting plates 6 fixed in parallel to one side of the top of the base plate 4, a plurality of first side pushing components 7 arranged in parallel, a plurality of second side pushing components 8 arranged in parallel, and a plurality of other components. The first side clamping assembly 9, several second side clamping assemblies 10, several third side clamping assemblies 11, and several fourth side clamping assemblies 12 are arranged in parallel. The first side flat pushing assembly 7 and the second side flat pushing assembly 8 each include a first support 70 fixedly connected to the top of the base plate 4, a horizontal drive cylinder 71 disposed on the first support 70, and a push plate 72 drivenly connected to the horizontal drive cylinder 71. The first side clamping assembly 9, the second side clamping assembly 10, the third side clamping assembly 11, and the fourth side clamping assembly 12 each include a second support 90 fixedly connected to the top of the base plate 4 and a lever-type air compressor 91 disposed on the second support 90.

[0016] Its working principle is as follows: the first fixture 21 and the second fixture 31 can each position a sheet metal box. The first fixture 21 can be swung by the first positioner 20 to adjust its angle, and the sheet metal box on the first fixture 21 can be welded by the welding station 1. The second fixture 31 can be swung by the second positioner 30 to adjust its angle, and the sheet metal box on the second fixture 31 can be welded by the welding station 1. The workers can take turns loading the first fixture 21 and the second fixture 31. The welding station 1 can take turns welding the first processing station 2 and the second processing station 3. When the sheet metal box is placed on the first fixture 21 or the second fixture 31, the sheet metal box is positioned between the first side limiting plate 5, the second side limiting plate 6, and the push plate 72. First, the first side flat push component 7 and the second side flat push component 72 are used to push the sheet metal box. The horizontal drive cylinder 71 of the push assembly 8 drives the push plate 72 to move forward. When the push plate 72 of the first side push assembly 7 moves, one side of the sheet metal box rests on the inner side of the first side limiting plate 5. When the push plate 72 of the second side push assembly 8 moves, the other side of the sheet metal box rests on the inner side of the second side limiting plate 6. The sheet metal box is horizontally limited between the first side limiting plate 5, the second side limiting plate 6, and the push plate 72. Then, the lever-type pneumatic cylinders 91 of the first side pressing assembly 9, the second side pressing assembly 10, the third side pressing assembly 11, and the fourth side pressing assembly 12 work simultaneously to press the top of the four side panels of the sheet metal box. The sheet metal box is vertically limited on the base plate 4. At this time, the sheet metal box can be welded through the welding station 1, which can realize the automation of welding processing, save manpower, and improve production efficiency.

[0017] Based on the above embodiments, welding station 1 includes an industrial robot 100 and a laser welding head 101 mounted on the industrial robot 100. During welding, the industrial robot 100 drives the laser welding head 101 to move, and the laser welding head 101 welds the joint.

[0018] Based on the above embodiments, a controller is also included. A control switch 40 is provided on the base plate 4. The control switch 40, the horizontal drive cylinder 71, and the lever-type air compressor cylinder 91 are all electrically connected to the controller. When the operator loads or unloads materials, the working status of the horizontal drive cylinder 71 and the lever-type air compressor cylinder 91 can be controlled by the control switch 40, which can improve operating efficiency.

[0019] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A box welding device, characterized in that, The system includes a welding station, a first processing station and a second processing station respectively located on both sides of the welding station; the first processing station includes a first positioner and a first tooling mounted on the first positioner, and the second processing station includes a second positioner and a second tooling mounted on the second positioner; both the first and second toolings include a base plate, a plurality of first side limiting plates fixed in parallel to one side of the top of the base plate, a plurality of second side limiting plates fixed in parallel to one side of the top of the base plate, a plurality of first side pushing components arranged in parallel, a plurality of second side pushing components arranged in parallel, and a plurality of other components arranged in parallel. The system comprises a first side clamping assembly, several second side clamping assemblies arranged in parallel, several third side clamping assemblies arranged in parallel, and several fourth side clamping assemblies arranged in parallel. The first side pushing assembly and the second side pushing assembly each include a first support fixedly connected to the top of the base plate, a horizontal driving cylinder disposed on the first support, and a push plate drivenly connected to the horizontal driving cylinder. The first side clamping assembly, the second side clamping assembly, the third side clamping assembly, and the fourth side clamping assembly each include a second support fixedly connected to the top of the base plate and a lever-type air compressor disposed on the second support.

2. The box welding equipment according to claim 1, characterized in that, The welding station includes an industrial robot and a laser welding head mounted on the industrial robot.

3. The box welding equipment according to claim 2, characterized in that, It also includes a controller, and a control switch is provided on the base plate. The control switch, the horizontal drive cylinder, and the lever-type air compressor cylinder are all electrically connected to the controller.

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