A microwave assembly housing welding packaging tool
Patent Information
- Application Number
- CN202521932816.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-09
AI Technical Summary
[0004]本实用新型提供了一种微波组件壳体焊接封装工装，以解决现有的对加工过程中的工件进行翻转和对堆积在工作台上的碎屑进行清理的问题
[0016]1、该微波组件壳体焊接封装工装，通过翻转机构的设置，在进行使用时，将加工件放置在左夹板和右夹板的中部，然后启动两侧的电动推杆A，电动推杆A带动左夹板和右夹板发生相对运动，将中部的加工件牢牢夹持住，配合顶部的焊接头进行焊接，完成一面焊接后，然后启动一侧的驱动电机，驱动电机带动加工件在一侧的转轴上进行旋转，从而达到了对加工件进行多角度焊接的效果，无需手动翻转工件，再重新进行定位和夹紧，减少了操作步骤和劳动强度。
Smart Images
Figure CN224779709U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of microwave component processing technology, specifically a microwave component housing welding and packaging fixture. Background Technology
[0002] In the welding and packaging process of microwave component housings, ensuring welding quality and processing efficiency is crucial. Although the current welding and packaging fixtures for microwave component housings can achieve the positioning and clamping of the housings to a certain extent, they still have obvious functional defects in actual operation and are difficult to meet the requirements of efficient and high-quality production.
[0003] On the one hand, existing tooling cannot flip the clamped workpiece. The welding and encapsulation of microwave component housings often requires welding multiple surfaces. After welding one surface, the operator needs to loosen the clamping assembly, manually flip the workpiece, and then reposition and clamp it. This process is not only tedious and time-consuming, but also increases the number of steps and labor intensity. On the other hand, the problem of cleaning debris from the worktable surface also hinders the production process. The welding and encapsulation process generates a large amount of metal shavings, welding slag, and other debris. These debris are scattered on the worktable surface and will gradually accumulate if not cleaned in time. Existing tooling usually lacks a dedicated debris cleaning structure, requiring operators to manually clean it during processing intervals, affecting the continuity of processing and reducing production efficiency. Utility Model Content
[0004] This invention provides a microwave component housing welding and packaging fixture to solve the existing problems of workpiece flipping during processing and cleaning up debris accumulated on the worktable.
[0005] This utility model provides the following technical solution: a microwave component housing welding and packaging fixture, including a worktable, and further comprising:
[0006] A vertical plate is set on the surface of the workbench, and a flipping mechanism is fixedly connected to the surface of the vertical plate. The flipping mechanism includes an electric push rod A, a heat dissipation box drive motor, a right clamping plate, a rotating shaft, and a left clamping plate.
[0007] A cleaning mechanism is installed on the surface of the workbench, the cleaning mechanism including a scraper and an electric push rod B.
[0008] As a preferred embodiment of this utility model, the electric push rod A is fixedly connected to the surface of the upright plate, and a heat dissipation box is fixedly connected to one side of one of the electric push rods A.
[0009] As a preferred embodiment of this utility model, a drive motor is installed inside the heat dissipation box, and a right clamp is fixedly connected to the output end of the drive motor. A rotating shaft is fixedly connected to the end of another electric push rod A, and a left clamp is rotatably connected to one side of the rotating shaft.
[0010] In a preferred embodiment of this invention, the scraper is slidably connected to the surface of the workbench, and two electric push rods B are fixedly connected to one side of the scraper.
[0011] As a preferred embodiment of this utility model, the surface of the workbench is provided with a collection groove, and the end of the collection groove is connected to a debris bin.
[0012] As a preferred embodiment of this utility model, threaded holes are provided on the surfaces of both the right and left clamping plates. A threaded rod is threadedly connected inside the threaded hole, and a bearing is rotatably connected to the bottom of the threaded rod. A lower pressure plate is fixedly connected to the bottom of the bearing.
[0013] As a preferred embodiment of this utility model, an extension platform is fixedly connected to one side of the workbench, and a bracket is fixedly connected to the top of the extension platform.
[0014] As a preferred embodiment of this utility model, a hydraulic rod is fixedly connected to the surface of the bracket, and a welding head is fixedly connected to the bottom of the hydraulic rod.
[0015] Compared with the prior art, the present invention provides a microwave component housing welding and packaging fixture, which has the following advantages:
[0016] 1. This microwave component housing welding and packaging fixture, through the setting of the flipping mechanism, allows the workpiece to be placed in the middle of the left and right clamping plates during use. Then, the electric push rods A on both sides are activated, causing the left and right clamping plates to move relative to each other, firmly clamping the workpiece in the middle. Welding is then performed in conjunction with the welding head at the top. After welding one side is completed, the drive motor on one side is activated, causing the workpiece to rotate on the rotating shaft on one side. This achieves the effect of multi-angle welding of the workpiece, eliminating the need to manually flip the workpiece and reposition and clamp it, thus reducing operation steps and labor intensity.
[0017] 2. The microwave component housing welding and packaging fixture, through the setting of the cleaning mechanism, when in use, when the power is turned on, the electric push rods B on both sides of the worktable surface are activated. The electric push rods B extend and retract, driving the scraper fixedly connected at the end to move on the worktable surface. During the movement, the scraper scrapes the debris that falls on the worktable surface into the collection groove on one side. The debris falls into the debris bin at the bottom of the collection groove for unified storage, thereby achieving the effect of cleaning the debris accumulated on the worktable surface without stopping the machine for manual cleaning, thus improving the processing efficiency of the equipment. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the cleaning mechanism of this utility model;
[0020] Figure 3 This is a schematic diagram of the flipping mechanism of this utility model;
[0021] Figure 4 This is a schematic diagram of the welding head structure of this utility model.
[0022] In the diagram: 1. Workbench; 2. Vertical plate; 3. Tilting mechanism; 301. Electric push rod A; 302. Heat sink; 303. Drive motor; 304. Right clamping plate; 305. Rotating shaft; 306. Left clamping plate; 4. Cleaning mechanism; 401. Scraper; 402. Electric push rod B; 5. Debris bin; 6. Threaded rod; 7. Bearing; 8. Lower pressure plate; 9. Extension table; 10. Support; 11. Hydraulic rod; 12. Welding head. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1-4 This utility model discloses a microwave component housing welding and packaging fixture, including a worktable 1, and further comprising:
[0025] A vertical plate 2 is set on the surface of the workbench 1. A flipping mechanism 3 is fixedly connected to the surface of the vertical plate 2. The flipping mechanism 3 includes an electric push rod A301, a heat dissipation box 302, a drive motor 303, a right clamping plate 304, a rotating shaft 305, and a left clamping plate 306.
[0026] A cleaning mechanism 4 is provided on the surface of the workbench 1. The cleaning mechanism 4 includes a scraper 401 and an electric push rod B402.
[0027] Specifically, the electric actuator A301 is fixedly connected to the surface of the upright plate 2, and a heat dissipation box 302 is fixedly connected to one side of one of the electric actuators A301.
[0028] In this embodiment, when in use, the workpiece is placed in the middle of the left clamping plate 306 and the right clamping plate 304. Then, the electric push rods A301 on both sides are started. The electric push rods A301 drive the left clamping plate 306 and the right clamping plate 304 to move relative to each other, firmly clamping the workpiece in the middle. Welding is then performed in conjunction with the welding head 12 at the top. After welding on one side is completed, the drive motor 303 on one side is started. The drive motor 303 drives the workpiece to rotate on the rotating shaft 305 on one side.
[0029] Specifically, a drive motor 303 is installed inside the heat dissipation casing 302. The output end of the drive motor 303 is fixedly connected to a right clamping plate 304. The end of another electric push rod A301 is fixedly connected to a rotating shaft 305. A left clamping plate 306 is rotatably connected to one side of the rotating shaft 305.
[0030] In this embodiment, when in use, the workpiece is placed in the middle of the left clamping plate 306 and the right clamping plate 304. Then, the electric push rods A301 on both sides are started. The electric push rods A301 drive the left clamping plate 306 and the right clamping plate 304 to move relative to each other, firmly clamping the workpiece in the middle. Welding is then performed in conjunction with the welding head 12 at the top. After welding on one side is completed, the drive motor 303 on one side is started. The drive motor 303 drives the workpiece to rotate on the rotating shaft 305 on one side.
[0031] Specifically, the scraper 401 is slidably connected to the surface of the worktable 1, and two electric push rods B402 are fixedly connected to one side of the scraper 401.
[0032] In this embodiment, when in use, the power is turned on and the electric push rods B402 on both sides of the workbench 1 are started. The electric push rods B402 extend and retract and drive the scraper 401 fixedly connected at the end to move on the surface of the workbench 1. During the movement, the scraper 401 scrapes the debris that falls on the surface of the workbench 1 into the collection trough on one side. The debris falls into the debris bin 5 at the bottom through the collection trough for unified storage.
[0033] Specifically, a collection trough is provided on the surface of the workbench 1, and the end of the collection trough is connected to a debris bin 5.
[0034] Specifically, threaded holes are provided on the surfaces of the right clamping plate 304 and the left clamping plate 306. A threaded rod 6 is threadedly connected inside the threaded hole. A bearing 7 is rotatably connected to the bottom of the threaded rod 6. A lower pressure plate 8 is fixedly connected to the bottom of the bearing 7.
[0035] In this embodiment, the collection trough facilitates the conveying of debris, the debris bin 5 facilitates the storage of debris, and the lower pressure plate 8 facilitates the clamping and fixing of the workpiece.
[0036] Specifically, an extension table 9 is fixedly connected to one side of the workbench 1, and a bracket 10 is fixedly connected to the top of the extension table 9.
[0037] Specifically, a hydraulic rod 11 is fixedly connected to the surface of the bracket 10, and a welding head 12 is fixedly connected to the bottom of the hydraulic rod 11.
[0038] The working principle and usage process of this utility model are as follows: When using it, the workpiece is placed in the middle of the left clamping plate 306 and the right clamping plate 304. Then, the electric push rods A301 on both sides are started. The electric push rods A301 drive the left clamping plate 306 and the right clamping plate 304 to move relative to each other, firmly clamping the workpiece in the middle. Welding is then performed with the welding head 12 at the top. After welding on one side is completed, the drive motor 303 on one side is started. The drive motor 303 drives the workpiece to rotate on the rotating shaft 305 on one side.
[0039] When in use, turn on the power and start the electric push rods B402 on both sides of the workbench 1. The electric push rods B402 extend and retract and drive the scraper 401 fixedly connected at the end to move on the surface of the workbench 1. During the movement, the scraper 401 scrapes the debris that falls on the surface of the workbench 1 into the collection groove on one side. The debris falls into the debris bin 5 at the bottom through the collection groove for unified storage.
[0040] In summary, this microwave component housing welding and packaging fixture, through the setting of the flipping mechanism 3, achieves the effect of multi-angle welding of the processed parts without manually flipping the workpiece and then repositioning and clamping it, thus reducing operation steps and labor intensity; through the setting of the cleaning mechanism 4, it achieves the effect of cleaning the debris accumulated on the surface of the worktable 1 without stopping the machine for manual cleaning, thus improving the processing efficiency of the equipment.
[0041] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A microwave component housing welding and packaging fixture, comprising a worktable (1), characterized in that, Also includes: A vertical plate (2) is set on the surface of the workbench (1), and a flipping mechanism (3) is fixedly connected to the surface of the vertical plate (2). The flipping mechanism (3) includes an electric push rod A (301), a heat dissipation box (302) drive motor (303), a right clamping plate (304), a rotating shaft (305), and a left clamping plate (306). A cleaning mechanism (4) is provided on the surface of the workbench (1), the cleaning mechanism (4) including a scraper (401) and an electric push rod B (402).
2. The microwave component housing welding and packaging fixture according to claim 1, characterized in that: The electric push rod A (301) is fixedly connected to the surface of the upright plate (2), and a heat dissipation box (302) is fixedly connected to one side of one of the electric push rods A (301).
3. The microwave component housing welding and packaging fixture according to claim 2, characterized in that: The heat dissipation box (302) is equipped with a drive motor (303). The output end of the drive motor (303) is fixedly connected to a right clamp (304). The end of another electric push rod A (301) is fixedly connected to a rotating shaft (305). The left clamp (306) is rotatably connected to one side of the rotating shaft (305).
4. The microwave component housing welding and packaging fixture according to claim 1, characterized in that: The scraper (401) is slidably connected to the surface of the workbench (1), and two electric push rods B (402) are fixedly connected to one side of the scraper (401).
5. The microwave component housing welding and packaging fixture according to claim 1, characterized in that: The surface of the workbench (1) is provided with a collection groove, and the end of the collection groove is connected to a debris bin (5).
6. The microwave component housing welding and packaging fixture according to claim 1, characterized in that: The surfaces of the right clamping plate (304) and the left clamping plate (306) are provided with threaded holes. A threaded rod (6) is threadedly connected inside the threaded hole. A bearing (7) is rotatably connected to the bottom of the threaded rod (6). A lower pressure plate (8) is fixedly connected to the bottom of the bearing (7).
7. The microwave component housing welding and packaging fixture according to claim 1, characterized in that: An extension platform (9) is fixedly connected to one side of the workbench (1), and a bracket (10) is fixedly connected to the top of the extension platform (9).
8. The microwave component housing welding and packaging fixture according to claim 7, characterized in that: A hydraulic rod (11) is fixedly connected to the surface of the bracket (10), and a welding head (12) is fixedly connected to the bottom of the hydraulic rod (11).