Double-layer auxiliary equipment for welding servo infrared filter core end cover

Abstract

The utility model relates to a kind of double auxiliary equipment for servo infrared filter element end cover welding, involve filter element end cover welding technical field, including shell, controller, rack and filter element end cover welding mechanism;The rack is installed in the shell inside, the upper surface and middle part of the rack are equipped with worktop, the filter element end cover welding mechanism is installed on the worktop;Two operation windows are equipped in the front of the shell, two The operation window is located in the front of two filter element end cover welding mechanisms corresponding;The controller is connected on the upper surface of the shell, the controller and the filter element end cover welding mechanism are connected.Advantage lies in: the auxiliary equipment can realize two ends simultaneous adjustment, facilitate subsequent two ends simultaneous installation operation, improve the overall welding efficiency.

Description

Technical Field

[0001] This utility model relates to the field of filter element end cap welding technology, and more specifically, to a double-layer auxiliary device for welding servo infrared filter element end caps. Background Technology

[0002] Filter cartridge end caps are parts installed at both ends of the filter cartridge housing. They are used to fix the position of the filter cartridge and ensure its airtightness. Filter cartridge end caps are made of various materials, commonly including steel plate, plastic, and polyurethane foam. Steel plate has high strength and durability, but is relatively heavy; plastic and polyurethane foam are lighter, but have relatively lower strength. The specific material to choose depends on the filter cartridge's operating environment and performance requirements.

[0003] When installing filter cartridge end caps, welding equipment is generally used for connection. However, in the current technology, a single machine can only weld the end caps of filter cartridges of a certain length. Other sizes can only be welded from one end. This makes the equipment less adaptable to use. Therefore, it is necessary to consider how to solve this problem.

[0004] The preceding description is intended to provide general background information and does not necessarily constitute prior art. Utility Model Content

[0005] The purpose of this invention is to provide a double-layer auxiliary device for welding end caps of servo infrared filters. This auxiliary device can adjust both ends simultaneously, which facilitates the simultaneous installation of both ends and improves the overall welding efficiency.

[0006] This utility model provides a double-layer auxiliary device for welding end caps of servo infrared filter elements, including a housing, a controller, a frame, and filter element end cap welding mechanisms. The frame is installed inside the housing, and a worktable is provided on the top and middle of the frame. The filter element end cap welding mechanisms are installed on the worktables. Two operation windows are provided on the front of the housing, and the two operation windows are located directly in front of the two filter element end cap welding mechanisms. The controller is connected to the top of the housing, and the controller is connected to the filter element end cap welding mechanisms.

[0007] Furthermore, the filter element end cap welding mechanism includes welding devices, and two parallel first slide rails are provided on the workbench. Two welding devices are installed on the first slide rails and are arranged symmetrically.

[0008] Furthermore, the welding device includes a filter element clamping mechanism, a heating mechanism, and an end cap mounting mechanism, with the heating mechanism located between the filter element clamping mechanism and the end cap mounting mechanism.

[0009] Furthermore, the filter element clamping mechanism includes a first base plate, a first support plate, a transverse plate, a first slider, a first cylinder, a fixed clamping block, and a movable clamping block; the two ends of the bottom of the first base plate are connected to the first slider, the two first sliders are slidably connected to the two first slide rails, the first support plate is vertically connected to one end of the top of the first base plate, the transverse plate is vertically connected to the end of the first support plate, and the first cylinder is connected to the transverse plate; the fixed clamping block is fixedly connected to the top of the first base plate, the fixed clamping block is provided with two fixed arc-shaped grooves, the output end of the first cylinder is connected to the movable clamping block, the movable clamping block is located directly above the fixed clamping block, and the lower end of the movable clamping block is provided with two movable arc-shaped grooves that cooperate with the fixed arc-shaped grooves.

[0010] Furthermore, a second slide rail is connected to the first support plate, and a second slider is connected to the side of the movable clamping block, the second slider being slidably connected to the second slide rail.

[0011] Furthermore, the end cap mounting mechanism includes a second base plate, a second support plate, a motor, a mounting block, an end cap mounting head, and a motor support plate. First sliders are connected to both ends of the bottom of the second base plate, and two first sliders are slidably connected to two first slide rails. Two second support plates are vertically connected to the top of the second base plate. The mounting block is connected to the front of the two second support plates, and the end cap mounting head is rotatably connected to the mounting block. The motor support plate is vertically connected to the top of the second base plate, directly behind the two second support plates. The motor is mounted on the motor support plate, and the output end of the motor is connected to the end cap mounting head to drive the end cap mounting head to rotate.

[0012] Further, the heating mechanism includes a third slide rail, a third slider, a third base plate, a fourth slide rail, a fourth slider, a connecting plate, a third support plate, a connecting disc, a heating coil, a second cylinder, and a third cylinder; two third slide rails parallel to the first slide rail are also provided on the worktable; two third sliders are connected to the bottom of the third base plate, and the two third sliders are slidably connected to the two third slide rails; the second cylinder is also fixedly connected to the worktable, and the output end of the second cylinder is connected to the third base plate for driving the third base plate to move along the third slide rails; a third cylinder is provided on the top of the third base plate. Two parallel fourth slide rails are provided, perpendicular to the third slide rail. Two fourth sliders are slidably connected to the bottom of the connecting plate, and the two fourth sliders are slidably connected to the two fourth slide rails. A third cylinder is fixedly connected to the top of the third base plate, and the output end of the third cylinder is connected to the connecting plate to drive the connecting plate to move along the fourth slide rails. A third support plate is vertically connected to the top of the connecting plate, and two connecting discs are rotatably connected to the third support plate on the side near the end cap mounting head. Two heating coils that mate with the end cap mounting head are installed on the connecting discs.

[0013] Furthermore, the heating mechanism also includes a rotary motor, which is fixed to the upper end of the third support plate. The output end of the rotary motor is connected to the two connecting discs via a belt, and is used to drive the connecting discs to rotate.

[0014] This utility model provides a double-layer auxiliary device for welding end caps of servo infrared filters. Through the filter end cap welding mechanism, the entire device can be adjusted to accommodate filter cartridges of different lengths. Compared to existing technologies, the two welding devices are symmetrically arranged, allowing for simultaneous adjustment at both ends. The coordinated adjustment between the filter cartridge clamping mechanism, heating mechanism, and end cap installation mechanism facilitates simultaneous installation at both ends, improving overall welding efficiency. This device solves the problem that a single machine can only weld end caps of filter cartridges of a specific length, while other sizes can only be welded at one end. This solution allows for simultaneous welding of end caps at both ends for lengths within the adjustable range, specifically from 2.5 inches to 60 inches. Attached Figure Description

[0015] Figure 1 A schematic diagram of the structure of the double-layer auxiliary equipment for welding the end cap of the servo infrared filter element provided in this embodiment of the utility model.

[0016] Figure 2 for Figure 1 A front view schematic diagram of a double-layer auxiliary device for welding the end caps of a servo infrared filter.

[0017] Figure 3for Figure 1 A schematic diagram showing the combined structure of the frame and filter end cap welding mechanism of the double-layer auxiliary equipment for welding the end caps of servo infrared filters.

[0018] Figure 4 for Figure 1 A plan view showing the combination of the frame and the filter end cap welding mechanism of the double-layer auxiliary equipment for welding the end caps of servo infrared filters.

[0019] Figure 5 for Figure 1 A front view schematic diagram of the filter element end cap welding mechanism of a double-layer auxiliary equipment for welding end caps of servo infrared filters.

[0020] Figure 6 for Figure 1 A schematic diagram of the filter element end cap welding mechanism of a double-layer auxiliary equipment for welding end caps of servo infrared filters.

[0021] Figure 7 for Figure 1 A schematic diagram of the welding device of the double-layer auxiliary equipment for welding the end cap of the servo infrared filter element.

[0022] Figure 8 for Figure 1 Another perspective structural schematic diagram of the welding device of the double-layer auxiliary equipment for welding the end cap of the servo infrared filter element.

[0023] Figure 9 for Figure 1 A schematic diagram of the end cap installation mechanism of a double-layer auxiliary equipment for welding end caps of servo infrared filter elements.

[0024] Figure 10 for Figure 1 A schematic diagram of the heating mechanism of a double-layer auxiliary device for welding end caps of servo infrared filters.

[0025] Figure 11 for Figure 1 A plan view of the end cap mounting mechanism of a double-layer auxiliary equipment for welding end caps of servo infrared filter elements.

[0026] The reference numerals and components involved in the accompanying drawings are shown below:

[0027] 1. Outer casing; 11. Operation window; 2. Controller

[0028] 3. Frame 31, Worktable 32, First slide rail

[0029] 4. Filter element end cap welding mechanism 41. Welding device 42. Filter element clamping mechanism

[0030] 421. First base plate; 422. First support plate; 423. Horizontal plate

[0031] 424. First slider; 425. First cylinder; 426. Fixed clamping block

[0032] 427. Movable clamping block; 428. Fixed arc-shaped groove; 429. Movable arc-shaped groove

[0033] 4291, Second slide rail; 4292, Second slider; 43, Heating mechanism

[0034] 431. Third slide rail; 432. Third slider; 433. Third base plate

[0035] 434. Fourth slide rail; 435. Fourth slider; 436. Connecting plate

[0036] 437. Third support plate; 438. Connecting plate; 439. Heating coil

[0037] 4391, Second cylinder; 4392, Third cylinder; 4393, Rotary motor

[0038] 4394, belt; 44, end cap mounting mechanism; 441, second base plate

[0039] 442. Second support plate; 443. Motor; 444. Mounting block

[0040] 445. End cap mounting head; 446. Motor support plate; 5. Filter element.

[0041] 6. End cap Detailed Implementation

[0042] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0043] The terms "first," "second," "third," "fourth," etc., used in the specification and claims of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.

[0044] Example 1

[0045] Figure 1 This is a schematic diagram of the structure of the double-layer auxiliary equipment for welding the end cap of the servo infrared filter element provided in an embodiment of the present invention. Figure 2 for Figure 1 A front view schematic diagram of a double-layer auxiliary equipment for welding the end caps of a mid-range servo infrared filter. Figure 3 for Figure 1 A schematic diagram showing the combined structure of the frame and filter end cap welding mechanism of the double-layer auxiliary equipment for welding the end caps of mid-servo infrared filters. Figure 4 for Figure 1A plan view showing the combination of the frame and the filter end cap welding mechanism of the double-layer auxiliary equipment for welding the end caps of servo infrared filters. Figure 5 for Figure 1 A front view schematic diagram of the filter element end cap welding mechanism of a double-layer auxiliary equipment for welding mid-servo infrared filter element end caps. Please refer to... Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 The double-layer auxiliary equipment for welding end caps of servo infrared filter elements provided in this embodiment includes a housing 1, a controller 2, a frame 3, and a filter element end cap welding mechanism 4. The frame 3 is installed inside the housing 1, and a worktable 31 is provided on the top and middle of the frame 3. The filter element end cap welding mechanism 4 is installed on the worktable 31. Two operation windows 11 are provided on the front of the housing 1, and the two operation windows 11 are located directly in front of the two filter element end cap welding mechanisms 4. The controller 2 is connected to the top of the housing 1, and the controller 2 is connected to the filter element end cap welding mechanism 4.

[0046] Furthermore, the filter element end cap welding mechanism 4 of this utility model includes welding devices 41. Two parallel first slide rails 32 are provided on the worktable 31, and two welding devices 41 are installed on the first slide rails 32, with the two welding devices 41 arranged symmetrically. Specifically, the welding device 41 includes a filter element clamping mechanism 42, a heating mechanism 43, and an end cap mounting mechanism 44, with the heating mechanism 43 located between the filter element clamping mechanism 42 and the end cap mounting mechanism 44.

[0047] It should be noted that the double-layer auxiliary equipment for welding end caps of servo infrared filter elements provided by this utility model can be adjusted as a whole through the filter element end cap welding mechanism 4, so that the equipment can adapt to filter elements 5 of different lengths. Compared with the prior art, the two welding devices 41 mentioned above are symmetrically arranged, so that both ends can be adjusted at the same time. Through the mutual adjustment between the filter element clamping mechanism 42, the heating mechanism 43 and the end cap installation mechanism 44, it is convenient to perform simultaneous installation operations at both ends, which improves the overall welding efficiency. The above equipment solves the problem that a single machine can only weld the end caps 6 of filter elements 5 of a certain length, and other sizes can only be welded at one end. This solution can achieve simultaneous welding of end caps 6 at both ends for any length within the adjustable range, specifically from 2.5 inches to 60 inches.

[0048] Figure 6 for Figure 1 A schematic diagram of the filter element end cap welding mechanism of a double-layer auxiliary equipment for welding end caps of servo infrared filters. Figure 7 for Figure 1 A schematic diagram of the welding device of the double-layer auxiliary equipment for welding the end caps of mid-servo infrared filters. Figure 8 for Figure 1 A schematic diagram of the welding device of the double-layer auxiliary equipment for welding the end caps of mid-servo infrared filters, from another perspective. Please refer to... Figure 6 , Figure 7 , Figure 8 The filter element clamping mechanism 42 of this utility model includes a first base plate 421, a first support plate 422, a transverse plate 423, a first slider 424, a first cylinder 425, a fixed clamping block 426, and a movable clamping block 427. The first sliders 424 are connected to both ends of the bottom of the first base plate 421, and the two first sliders 424 are slidably connected to the two first slide rails 32. The first support plate 422 is vertically connected to one end of the first base plate 421, and the end of the first support plate 422 is vertically connected to... The transverse plate 423 is provided, and the first cylinder 425 is connected to the transverse plate 423. The fixed clamping block 426 is fixedly connected to the top of the first base plate 421. The fixed clamping block 426 is provided with two fixed arc-shaped grooves 428. The output end of the first cylinder 425 is connected to the movable clamping block 427. The movable clamping block 427 is located directly above the fixed clamping block 426. The lower end of the movable clamping block 427 is provided with two movable arc-shaped grooves 429 that cooperate with the fixed arc-shaped grooves 428.

[0049] It should be noted that, during use, the two filter elements 5 are placed in the two fixed arc-shaped grooves 428, the first cylinder 425 is started, and under the drive of the first cylinder 425, the movable clamping block 427 is pressed down, thereby clamping the filter element 5 between the fixed arc-shaped groove 428 and the movable arc-shaped groove 429.

[0050] Further reference Figure 6 , Figure 8 In this invention, a second slide rail 4291 is connected to the first support plate 422, and a second slider 4292 is connected to the side of the movable clamping block 427. The second slider 4292 is slidably connected to the second slide rail 4291.

[0051] Further reference Figure 7 , Figure 8The end cap mounting mechanism 44 of this utility model includes a second base plate 441, a second support plate 442, a motor 443, a mounting block 444, an end cap mounting head 445, and a motor support plate 446. Two first sliders 424 are connected to the two ends of the bottom of the second base plate 441, and the two first sliders 424 are slidably connected to the two first slide rails 32. Two second support plates 442 are vertically connected to the top of the second base plate 441, and the mounting block 444 is connected to the front of the two second support plates 442. The end cap mounting head 445 is rotatably connected to the mounting block 444. The motor support plate 446 is vertically connected to the top of the second base plate 441, directly behind the two second support plates 442. The motor 443 is mounted on the motor support plate 446, and the output end of the motor 443 is connected to the end cap mounting head 445 to drive the end cap mounting head 445 to rotate.

[0052] Figure 9 for Figure 1 A schematic diagram of the end cap mounting mechanism of a double-layer auxiliary equipment for welding end caps of servo infrared filters. Figure 10 for Figure 1 A schematic diagram of the heating mechanism of a double-layer auxiliary device for welding end caps of servo infrared filters. Figure 11 for Figure 1A plan view of the end cap mounting mechanism of a double-layer auxiliary equipment for welding end caps of servo infrared filter elements. The heating mechanism 43 of this utility model includes a third slide rail 431, a third slider 432, a third base plate 433, a fourth slide rail 434, a fourth slider 435, a connecting plate 436, a third support plate 437, a connecting disc 438, a heating coil 439, a second cylinder 4391, and a third cylinder 4392. Two third slide rails 431 parallel to the first slide rail 32 are also provided on the worktable 31. Two third sliders 432 are connected to the bottom of the third base plate 433, and the two third sliders 432 are slidably connected to the two third slide rails 431. The second cylinder 4391 is also fixedly connected to the worktable 31, and the output end of the second cylinder 4391 is connected to the third base plate 433 for driving the third base plate 433 to move along the third slide rails 431. The top of the 3rd base plate 433 is provided with two parallel fourth slide rails 434, which are perpendicular to the third slide rail 431. The bottom of the connecting plate 436 is connected to two fourth sliders 435, which are slidably connected to the two fourth slide rails 434. The third cylinder 4392 is also fixedly connected to the top of the third base plate 433. The output end of the third cylinder 4392 is connected to the connecting plate 436 and is used to drive the connecting plate 436 to move along the fourth slide rails 434. The third support plate 437 is vertically connected to the top of the connecting plate 436. Two connecting discs 438 are rotatably connected to the third support plate 437 on the side near the end cap mounting head 445. Two heating coils 439 that cooperate with the end cap mounting head 445 are installed on the connecting discs 438.

[0053] It should be noted that during use, the end cap is installed on the end cap mounting head 445. Driven by the second cylinder 4391 and the third cylinder 4392, the heating coil 439 is placed on the end cap 6 for heating. After heating is completed, the second cylinder 4391 extends and the third cylinder 4392 retracts and moves the heating coil 439 out. At this time, the filter element 5 is brought close to the end cap 6 for contact, thereby achieving welding between the filter element 5 and the end cap 6.

[0054] Further reference Figure 11 The heating mechanism 43 of this utility model also includes a rotary motor 4393, which is fixed to the upper end of the third support plate 437. The output end of the rotary motor 4393 is connected to the two connecting discs 438 via a belt 4394, and is used to drive the connecting discs 438 to rotate.

[0055] As can be seen from the above description, the advantages of this utility model are:

[0056] This utility model discloses a double-layer auxiliary device for welding end caps of servo infrared filters. Through the filter end cap welding mechanism, the entire device can be adjusted to accommodate filter cartridges of different lengths. Compared to existing technologies, the two welding devices are symmetrically arranged, allowing for simultaneous adjustment at both ends. The coordinated adjustment between the filter cartridge clamping mechanism, heating mechanism, and end cap installation mechanism facilitates simultaneous installation at both ends, improving overall welding efficiency. This device solves the problem that a single machine can only weld end caps of filter cartridges of a specific length, while other sizes can only be welded at one end. This solution allows for simultaneous welding of end caps at both ends for lengths within the adjustable range, specifically from 2.5 inches to 60 inches.

[0057] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A double-layer auxiliary device for welding end caps of servo infrared filter elements, characterized in that, It includes a housing (1), a controller (2), a frame (3), and a filter element end cap welding mechanism (4); The frame (3) is installed inside the outer shell (1). The frame (3) has a worktable (31) on its top and middle. The filter element end cap welding mechanism (4) is installed on the worktable (31). There are two operation windows (11) in front of the outer shell (1). The two operation windows (11) are located directly in front of the two filter element end cap welding mechanisms (4). The controller (2) is connected to the top of the housing (1), and the controller (2) is connected to the filter element end cap welding mechanism (4).

2. The double-layer auxiliary equipment for welding the end cap of the servo infrared filter element according to claim 1, characterized in that, The filter element end cap welding mechanism (4) includes a welding device (41). Two parallel first slide rails (32) are provided on the worktable (31). Two welding devices (41) are installed on the first slide rails (32) and are arranged symmetrically.

3. The double-layer auxiliary equipment for welding the end cap of the servo infrared filter element according to claim 2, characterized in that, The welding device (41) includes a filter element clamping mechanism (42), a heating mechanism (43), and an end cap mounting mechanism (44), wherein the heating mechanism (43) is located between the filter element clamping mechanism (42) and the end cap mounting mechanism (44).

4. The double-layer auxiliary equipment for welding the end cap of the servo infrared filter element according to claim 3, characterized in that, The filter element clamping mechanism (42) includes a first base plate (421), a first support plate (422), a transverse plate (423), a first slider (424), a first cylinder (425), a fixed clamping block (426), and a movable clamping block (427); The bottom ends of the first base plate (421) are connected to the first sliders (424), and the two first sliders (424) are slidably connected to the two first slide rails (32). The first support plate (422) is vertically connected to one end of the first base plate (421), and the end of the first support plate (422) is vertically connected to the transverse plate (423). The first cylinder (425) is connected to the transverse plate (423). The fixed clamping block (426) is fixedly connected to the top of the first base plate (421). The fixed clamping block (426) is provided with two fixed arc-shaped grooves (428). The output end of the first cylinder (425) is connected to the movable clamping block (427). The movable clamping block (427) is located directly above the fixed clamping block (426). At the lower end of the movable clamping block (427), there are two movable arc-shaped grooves (429) that cooperate with the fixed arc-shaped grooves (428).

5. The double-layer auxiliary equipment for welding the end cap of the servo infrared filter element according to claim 4, characterized in that, A second slide rail (4291) is connected to the first support plate (422), and a second slider (4292) is connected to the side of the movable clamp (427). The second slider (4292) is slidably connected to the second slide rail (4291).

6. The double-layer auxiliary equipment for welding the end cap of the servo infrared filter element according to claim 4, characterized in that, The end cap mounting mechanism (44) includes a second base plate (441), a second support plate (442), a motor (443), a mounting block (444), an end cap mounting head (445), and a motor support plate (446); Two first sliders (424) are connected to the two ends of the bottom of the second base plate (441). The two first sliders (424) are slidably connected to the two first slide rails (32). Two second support plates (442) are vertically connected to the top of the second base plate (441). The mounting block (444) is connected to the front of the two second support plates (442). The end cap mounting head (445) is rotatably connected to the mounting block (444). The motor support plate (446) is vertically connected to the two second support plates (442) on the top of the second base plate (441). The motor (443) is mounted on the motor support plate (446). The output end of the motor (443) is connected to the end cover mounting head (445) to drive the end cover mounting head (445) to rotate.

7. The double-layer auxiliary equipment for welding the end cap of the servo infrared filter element according to claim 6, characterized in that, The heating mechanism (43) includes a third slide rail (431), a third slider (432), a third base plate (433), a fourth slide rail (434), a fourth slider (435), a connecting plate (436), a third support plate (437), a connecting disc (438), a heating coil (439), a second cylinder (4391), and a third cylinder (4392); Two third slide rails (431) parallel to the first slide rail (32) are also provided on the worktable (31). Two third sliders (432) are connected to the bottom of the third base plate (433). The two third sliders (432) are slidably connected to the two third slide rails (431). A second cylinder (4391) is also fixedly connected to the worktable (31). The output end of the second cylinder (4391) is connected to the third base plate (433) and is used to drive the third base plate (433) to move along the third slide rails (431). Two parallel fourth slide rails (434) are provided on the top of the third base plate (433), and the fourth slide rails (434) are perpendicular to the third slide rails (431); The bottom of the connecting plate (436) is connected to two fourth sliders (435), which are slidably connected to two fourth slide rails (434). The third cylinder (4392) is also fixedly connected to the top of the third base plate (433). The output end of the third cylinder (4392) is connected to the connecting plate (436) and is used to drive the connecting plate (436) to move along the fourth slide rails (434). The third support plate (437) is vertically connected to the top of the connecting plate (436). Two connecting discs (438) are rotatably connected to the third support plate (437) on the side near the end cap mounting head (445). Two heating coils (439) that cooperate with the end cap mounting head (445) are installed on the connecting discs (438).

8. The double-layer auxiliary equipment for welding the end cap of the servo infrared filter element according to claim 7, characterized in that, The heating mechanism (43) also includes a rotary motor (4393), which is fixed to the upper end of the third support plate (437). The output end of the rotary motor (4393) is connected to the two connecting discs (438) via a belt (4394) to drive the connecting discs (438) to rotate.

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