Intelligent control steel grating automatic welding device

Abstract

The utility model relates to welding technical field discloses an automatic welding device of intelligent control steel grating, including work table, the front side of work table is equipped with a plurality of sliding slot no.

Description

Technical Field

[0001] This utility model relates to the field of welding technology, and in particular to an intelligent control automatic welding device for steel grating. Background Technology

[0002] With the continuous expansion of infrastructure construction and the rising demand for industrial plants and work platforms from emerging industries, the market demand for steel gratings continues to grow. This requires steel grating manufacturers to have higher production capacity. Traditional manual welding production methods are inefficient and cannot meet the delivery needs of large-scale orders. This has prompted companies to urgently need an efficient automated welding solution. In large-scale bridge construction projects, a large number of steel gratings are needed for bridge deck anti-slip and drainage. Manual welding cannot complete the delivery on time. The emergence of automated welding equipment can effectively alleviate the supply pressure.

[0003] A search revealed Chinese Patent Publication No. CN222552518U, which discloses an automatic welding device comprising a panel, a rotating part, a supporting top, and a welding part. The rotating part includes a stepper motor, a spindle seat, a spindle, and a gear set. The supporting top includes a lifting cylinder, a cylinder fixing block, and a supporting cylinder. The welding part includes a base, a lead screw slide, and a welding torch assembly. The welding torch assembly includes a welding torch fixing seat, an adjusting cylinder, a slide rail base, a sliding seat, and a welding torch. The welding torch fixing seat has its end face of the slide rail base inclined towards the rotating part. By configuring the rotating part, the supporting top, and the welding part, the stepper motor drives the spindle to rotate, thereby rotating the workpiece. The supporting cylinder holds the workpiece against the spindle. The sliding seat adjusts the position of the welding torch. It is easy to operate and can automatically calibrate and rotate parts for welding, making it highly practical. However, this invention does not take into account that if the items to be welded cannot be sufficiently fixed and limited, displacement will occur during the welding process, thereby affecting the welding accuracy and increasing the scrap rate of the equipment. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an intelligent control automatic welding device for steel gratings, which aims to improve the problem in the prior art that if the items to be welded cannot be sufficiently fixed and limited, displacement will occur during the welding process, thereby affecting the welding accuracy and increasing the scrap rate of the equipment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an intelligent control automatic welding device for steel grating, comprising a workbench, a plurality of sliding grooves being provided on the front side of the workbench, a fixed plate being fixedly connected to the bottom of the inner wall of the workbench, spring columns being fixedly connected to the front and rear sides of the top of the fixed plate, an L-shaped plate being slidably connected to the inner wall of the sliding grooves, a plurality of limiting grooves being provided on the outer wall of the L-shaped plate, a baffle being fixedly connected to the outer wall of the L-shaped plate, limiting columns being slidably connected to the left and right sides of the outer wall of the workbench, a limiting ring being threadedly connected to the right side of the outer wall of the limiting column, and a cleaning mechanism being provided on the top of the workbench for cleaning and collecting welding slag after welding.

[0006] Through the above technical solutions: Slide 1 allows users to customize the configuration according to different usage needs; the fixed plate ensures the stability and durability of the entire worktable; the fixed plate is fixedly connected to the spring column, ensuring the stability of the entire structure, thereby improving the adaptability and flexibility of the worktable; Slide 1 is slidably connected to the L-shaped plate, allowing the operator to easily adjust the position of the L-shaped plate according to actual needs, greatly enhancing the convenience and flexibility of operation; the limiting groove provides a precise positioning point for the L-shaped plate, ensuring its stability during operation, thereby ensuring the accuracy of the entire working process; the baffle prevents tools or materials from accidentally slipping during operation, thereby ensuring operational safety and providing users with a safe and reliable working environment; the limiting column further improves the accuracy and convenience of operation, making it easier for users to perform fine operations; the limiting ring allows the limiting column to be finely adjusted according to actual needs, thereby meeting the positioning requirements of different workpieces; the cleaning mechanism can effectively clean and collect welding slag after welding, keeping the working environment clean and avoiding the impact of welding slag on the working environment and product quality, thereby improving work efficiency and product quality.

[0007] As a further description of the above technical solution: The cleaning mechanism includes a mounting plate, the bottom of which is fixedly connected to the top of the workbench. A fixing column is fixedly connected to the front side of the mounting plate. A hollow shell is slidably connected to the outer wall of the fixing column. A motor is fixedly connected to the inner wall of the hollow shell. A fan is fixedly connected to the output end of the motor. A baffle is fixedly connected to the middle of the inner wall of the hollow shell. A collection trough is provided on the front side of the top of the workbench.

[0008] The above technical solution ensures the stability of the entire device by fixing the mounting plate to the workbench. The fixed column not only firmly supports the entire structure but also allows the hollow shell to slide smoothly on its outer wall. The fixed connection between the motor and the fan not only ensures the heat dissipation of the motor but also makes the entire device more convenient to operate. The baffle is to protect the motor and fan from dust and debris. The collection tank is used to collect the welding slag.

[0009] As a further description of the above technical solution: A controller is fixedly connected to the left front end of the workbench, and the controller is electrically connected to the motor.

[0010] The above technical solution ensures that the controller can effectively control the operation of the motor, thereby enabling precise operation of the workbench functions and ensuring the efficient operation of the equipment.

[0011] As a further description of the above technical solution: A display screen is fixedly connected to the front left end of the controller, and a knob is provided on the front right end of the controller.

[0012] Through the above technical solutions, the display screen allows the operator to clearly see the real-time working status and various parameters of the equipment, while the knob allows the operator to make fine adjustments in the most intuitive way, greatly improving the convenience and accuracy of operation.

[0013] As a further description of the above technical solution: A rubber plate is fixedly connected to the top of the inner wall of the L-shaped plate, and a second sliding groove is provided on the right side of the front side of the workbench.

[0014] Through the above technical solutions, the rubber plate not only increases the friction of the workbench and prevents the tool from slipping during use, but also provides the operator with a more comfortable user experience. The second slide adds more functionality and flexibility to the workbench, enabling the operator to complete various complex processing tasks more efficiently.

[0015] As a further description of the above technical solution: A sliding plate is slidably connected to the middle of the front side of the workbench, and a fixed column is fixedly connected to the right end of the front side of the sliding plate.

[0016] The above technical solution allows the operator to adjust the position as needed, while the fixed post on the right side of the front end of the sliding plate provides a solid foundation for this adjustment.

[0017] As a further description of the above technical solution: A connecting column is fixedly connected to the top of the inner wall of the mounting plate, and an identification plate is fixedly connected to the top of the mounting plate.

[0018] Through the above technical solution, the connecting column is not only stable but also facilitates subsequent installation and maintenance. The identification plate clearly marks the relevant information of the equipment, so that operators can quickly identify and manage it.

[0019] As a further description of the above technical solution: A fixing ring is fixedly connected to the outer wall of the connecting column, and a welding head is fixedly connected to the bottom of the connecting column.

[0020] Through the above technical solution, the retaining ring not only enhances the overall strength of the connecting column, but also provides a reliable fixing point for the additional device, and the welded joint ensures the stability and safety of the entire device.

[0021] This utility model has the following beneficial effects: 1. In this utility model, the steel grating is placed at the bottom of the mounting plate. The L-shaped plate is pressed down to slide down the groove and squeeze the spring column, generating elastic force. When the rubber plate is squeezed against the steel grating, the limiting column is inserted into the limiting groove of the worktable. The steel grating is fixed by turning the limiting ring. After welding is completed, the limiting column is pulled out, the spring column pops up the L-shaped plate, and the steel grating can be taken out. This achieves the fixation of the steel grating and prevents the steel grating from moving during the welding process, which would lead to inaccurate welding position and affect welding accuracy.

[0022] 2. In this utility model, welding slag is generated during welding. The fan is started to drive the baffle to rotate, which reduces the air pressure inside the hollow shell and draws in the welding slag. The welding slag is blocked by the baffle and falls into the collection tank, pushing the hollow shell to move along the fixed column and covering the entire working area. This achieves all-round cleaning and collection of welding slag, preventing the accumulation of welding slag from affecting the subsequent welding of steel grating. Attached Figure Description

[0023] Figure 1 This is a perspective view of the front side of the slide of an intelligent control automatic welding device for steel grating proposed in this utility model; Figure 2 This is a partial structural disassembly diagram of the workbench of an intelligent control automatic welding device for steel grating proposed in this utility model; Figure 3 This is a partial structural diagram of the mounting plate of an intelligent control automatic welding device for steel grating proposed in this utility model; Figure 4 This is a partial structural diagram of the fixing plate of an intelligent control automatic welding device for steel grating proposed in this utility model; Figure 5 This is a partial structural diagram of the hollow shell of an intelligent control automatic welding device for steel grating proposed in this utility model.

[0024] Legend: 1. Workbench; 2. Cleaning mechanism; 201. Mounting plate; 202. Fixed column one; 203. Hollow shell; 204. Motor; 205. Fan; 206. Baffle; 207. Collection trough; 3. Slide 1; 4. Fixed plate; 5. Spring column; 6. L-shaped plate; 7. Baffle; 8. Limit groove; 9. Limit column; 10. Limit ring; 11. Controller; 12. Display screen; 13. Knob; 14. Sliding plate; 15. Slide 2; 16. Fixed column 2; 17. Identification plate; 18. Connecting column; 19. Fixed ring; 20. Welding head; 21. Rubber plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 4 This utility model provides an embodiment of an intelligent control automatic welding device for steel gratings, comprising a workbench 1. Multiple sliding grooves 3 are provided on the front side of the workbench 1. A fixing plate 4 is fixedly connected to the bottom of the inner wall of the workbench 1. Spring columns 5 are fixedly connected to the front and rear sides of the top of the fixing plate 4. An L-shaped plate 6 is slidably connected to the inner wall of the sliding grooves 3, ensuring structural stability while providing the workbench 1 with a certain degree of elasticity to adapt to minor adjustments under different working conditions. The sliding connection between the sliding grooves 3 and the L-shaped plate 6 allows the operator to easily adjust the position of the L-shaped plate 6 as needed. Multiple limiting grooves 8 are provided on the outer wall of the L-shaped plate 6. The outer wall of the L-shaped plate 6 is fixedly connected to a baffle 7. The left and right sides of the outer wall of the workbench 1 are slidably connected to limit posts 9. The right side of the limit post 9 is threadedly connected to a limit ring 10. The top of the workbench 1 is equipped with a cleaning mechanism 2. The cleaning mechanism 2 is used to clean and collect the welding slag after welding. The limit ring 10 allows the limit post 9 to be finely adjusted according to actual needs, thereby meeting the positioning requirements of different workpieces. The cleaning mechanism 2 can effectively clean and collect the welding slag after welding, keep the working environment clean, and improve work efficiency. The top of the inner wall of the L-shaped plate 6 is fixedly connected to a rubber plate 21. The front right end of the workbench 1 is provided with a sliding groove 15. Specifically, slide 3 provides flexible mounting positions for various tools and accessories; the fixing plate 4 ensures the stability and durability of the workbench 1; the fixing plate 4 is fixedly connected to the spring column 5, ensuring structural stability while giving the workbench 1 a certain degree of elasticity to adapt to minor adjustments under different working conditions; slide 3 is slidably connected to the L-shaped plate 6, allowing the operator to easily adjust the position of the L-shaped plate 6 as needed; the limiting groove 8 provides a precise positioning point for the L-shaped plate 6, ensuring its stability during operation; and the baffle 7 prevents tools or materials from accidentally slipping during operation, thus ensuring safety. For operational safety, the limiting post 9 further enhances the accuracy and convenience of operation. The limiting ring 10 allows the limiting post 9 to be finely adjusted according to actual needs, thereby meeting the positioning requirements of different workpieces. The cleaning mechanism 2 can effectively clean and collect welding slag after welding, keeping the working environment clean and improving work efficiency. The rubber plate 21 not only increases the friction of the worktable 1 and prevents the tool from sliding during use, but also provides the operator with a more comfortable user experience. The slide 15 adds more functionality and flexibility to the worktable 1, enabling the operator to complete various complex processing tasks more efficiently.

[0027] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 5 The cleaning mechanism 2 includes a mounting plate 201, the bottom of which is fixedly connected to the top of the workbench 1. A fixing post 202 is fixedly connected to the front side of the mounting plate 201. A hollow shell 203 is slidably connected to the outer wall of the fixing post 202. A motor 204 is fixedly connected to the inner wall of the hollow shell 203. A fan 205 is fixedly connected to the output end of the motor 204. A baffle 206 is fixedly connected to the middle of the inner wall of the hollow shell 203. The fixing post 202 not only stably supports the entire structure... It also allows the hollow shell 203 to slide smoothly on its outer wall. The motor 204 and the fan 205 are fixedly connected, which not only ensures the heat dissipation of the motor 204, but also makes the whole device more convenient to operate. The baffle 206 is to protect the motor 204 and the fan 205 from dust and debris. A collection groove 207 is provided on the front side of the top of the workbench 1. A sliding plate 14 is slidably connected to the middle of the front side of the workbench 1. A fixed column 16 is fixedly connected to the right side of the front side of the sliding plate 14. Specifically, the mounting plate 201 is fixedly connected to the workbench 1, ensuring the stability of the entire device. The first fixed column 202 not only firmly supports the entire structure but also allows the hollow shell 203 to slide smoothly on its outer wall. The motor 204 is fixedly connected to the fan 205, which not only ensures the heat dissipation of the motor 204 but also makes the entire device more convenient to operate. The baffle 206 is to protect the motor 204 and fan 205 from dust and debris. The collection trough 207 is used to collect the generated welding slag. The sliding plate 14 allows the operator to adjust the position as needed, and the second fixed column 16 on the right side of the front end of the sliding plate 14 provides a solid foundation for this adjustment.

[0028] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 A controller 11 is fixedly connected to the front left end of the workbench 1. The controller 11 is electrically connected to the motor 204. A display screen 12 is fixedly connected to the front left end of the controller 11. The display screen 12 allows the operator to clearly see the real-time working status and various parameters of the equipment. A knob 13 is provided on the front right end of the controller 11. Specifically, the controller 11 is not only electrically connected to the motor 204 to ensure the efficient operation of the equipment, but also equipped with a high-definition display screen 12 on its front left side, so that the operator can clearly see the real-time working status and various parameters of the equipment. The knob 13 allows the operator to make fine adjustments in the most intuitive way, which greatly improves the convenience and accuracy of operation.

[0029] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 A connecting column 18 is fixedly connected to the top of the inner wall of the mounting plate 201, and an identification plate 17 is fixedly connected to the top of the mounting plate 201. The identification plate 17 clearly marks the relevant information of the equipment so that the operator can quickly identify and manage it. A fixing ring 19 is fixedly connected to the outer wall of the connecting column 18, and a welding head 20 is fixedly connected to the bottom of the connecting column 18. Specifically, the connecting column 18 is not only stable but also facilitates subsequent installation and maintenance. The label plate 17 clearly marks the relevant information of the equipment so that operators can quickly identify and manage it. The fixing ring 19 not only enhances the overall strength of the connecting column 18 but also provides a reliable fixing point for the additional device. The welding head 20 ensures the stability and safety of the entire device.

[0030] Working principle: Place the steel grating to be welded at the bottom of the mounting plate 201, then press down on the L-shaped plate 6. The outer wall of the L-shaped plate 6 will slide down along the inner wall of the slide groove 3 and squeeze the spring column 5, causing the spring column 5 to deform and generate elastic force. When the rubber plate 21 and the steel grating are squeezed against each other, the limiting post 9 is inserted. The limiting post 9 will enter the interior of the worktable 1 and be inserted into the limiting groove 8 to limit the L-shaped plate 6. Finally, turn the limiting ring 10 to restrict the limiting post 9 inside the worktable 1, thus fixing the steel grating. After welding, pull out the limiting post 9, and the spring column 5 will spring the L-shaped plate 6 upward, so the steel grating can be taken out. This achieves the fixing of the steel grating and prevents the steel grating from moving during the welding process, which would lead to inaccurate welding position and affect welding accuracy. Welding slag is generated during the welding process. At this time, the fan 205 is turned on, which drives the baffle 206 to rotate. During the rotation of the baffle 206, the air pressure inside the hollow shell 203 is reduced, thereby drawing the welding slag from the outside into the hollow shell 203. After the welding slag enters the interior of the mounting plate 201, it is blocked by the baffle 206 and eventually falls into the collection tank 207 at the bottom for collection. Pushing the hollow shell 203, the hollow shell 203 moves along the fixed column 202, thus covering the entire working area. This achieves all-round cleaning and collection of welding slag, preventing the accumulation of welding slag from affecting the subsequent welding of the steel grating.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An intelligent control automatic welding device for steel grating, comprising a workbench (1), characterized in that: The front side of the workbench (1) is provided with multiple sliding grooves (3). The bottom of the inner wall of the workbench (1) is fixedly connected to a fixed plate (4). The front and rear sides of the top of the fixed plate (4) are fixedly connected to spring columns (5). The inner wall of the sliding groove (3) is slidably connected to an L-shaped plate (6). The outer wall of the L-shaped plate (6) is provided with multiple limiting grooves (8). The outer wall of the L-shaped plate (6) is fixedly connected to a baffle (7). The left and right sides of the outer wall of the workbench (1) are slidably connected to a limiting column (9). The right side of the outer wall of the limiting column (9) is threadedly connected to a limiting ring (10). The top of the workbench (1) is provided with a cleaning mechanism (2). The cleaning mechanism (2) is used to clean and collect the welding slag after welding.

2. The intelligent control automatic welding device for steel grating according to claim 1, characterized in that: The cleaning mechanism (2) includes a mounting plate (201), the bottom of which is fixedly connected to the top of the workbench (1). A fixing column (202) is fixedly connected to the front side of the mounting plate (201). A hollow shell (203) is slidably connected to the outer wall of the fixing column (202). A motor (204) is fixedly connected to the inner wall of the hollow shell (203). A fan (205) is fixedly connected to the output end of the motor (204). A baffle (206) is fixedly connected to the middle of the inner wall of the hollow shell (203). A collection trough (207) is opened on the front side of the top of the workbench (1).

3. The intelligent control automatic welding device for steel grating according to claim 1, characterized in that: A controller (11) is fixedly connected to the left front end of the workbench (1), and the controller (11) is electrically connected to the motor (204).

4. The intelligent control automatic welding device for steel grating according to claim 3, characterized in that: The controller (11) is fixedly connected to the display screen (12) on the front left side, and a knob (13) is provided on the front right side of the controller (11).

5. The intelligent control automatic welding device for steel grating according to claim 1, characterized in that: A rubber plate (21) is fixedly connected to the top of the inner wall of the L-shaped plate (6), and a sliding groove (15) is provided on the right side of the front side of the workbench (1).

6. The intelligent control automatic welding device for steel grating according to claim 1, characterized in that: A sliding plate (14) is slidably connected to the middle of the front side of the workbench (1), and a fixed column (16) is fixedly connected to the right end of the front side of the sliding plate (14).

7. The intelligent control automatic welding device for steel grating according to claim 2, characterized in that: A connecting column (18) is fixedly connected to the top of the inner wall of the mounting plate (201), and an identification plate (17) is fixedly connected to the top of the mounting plate (201).

8. The intelligent control automatic welding device for steel grating according to claim 7, characterized in that: A fixing ring (19) is fixedly connected to the outer wall of the connecting column (18), and a welding head (20) is fixedly connected to the bottom of the connecting column (18).

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