A production device for producing a motorcycle footrest support

Abstract

The utility model provides a kind of production device for producing motorcycle foot support, including workbench, the middle part of workbench is equipped with opening, installation frame is equipped above opening, the top of workbench is equipped with bearing seat symmetrically in both ends, installation frame one end is equipped with driving shaft, driving shaft end is connected drive motor, installation frame other end is connected with bearing seat by transmission shaft, drive motor drives driving shaft to rotate, and then make installation frame rotate around bearing seat by transmission shaft;The first slide rail and the second slide rail are oppositely equipped in the both sides of installation frame, the first clamping device is slidably connected on the first slide rail, the second clamping device is slidably connected on the second slide rail, the first clamping device can slide along the first slide rail, the second clamping device can slide along the second slide rail, the both ends of support are firmly clamped, the clamping position can be freely adjusted by jack, adapt to the support processing demand of different length and different shape.

Description

Technical Field

[0001] This utility model relates to the field of production equipment, and in particular to a production equipment for producing motorcycle footrests. Background Technology

[0002] Motorcycles are widely popular in modern transportation due to their convenience and flexibility. With the continuous growth in motorcycle sales, the market for motorcycle accessories is also booming, including footrests for rider safety and comfort. Traditional footrest production relies heavily on manual labor or simple tools, which is not only inefficient but also prone to poor product consistency and unstable quality. To improve production efficiency and product quality, automated and semi-automated production lines have become the mainstream trend in the industry. While current automated production equipment can significantly improve production efficiency, it generally suffers from complex structures and inconvenient operation. These devices often require large installation spaces and demand high levels of technical expertise from operators. Furthermore, such equipment is usually not designed with flexibility in mind, making it difficult to adapt to the changing needs of motorcycles of different sizes and types, thus limiting its widespread application. Therefore, there is an urgent need to design a motorcycle footrest production device that is simple in structure, easy to operate, and highly adaptable to meet current market demands.

[0003] To address this issue, a production apparatus for manufacturing motorcycle footrests is proposed. Utility Model Content

[0004] In order to overcome the shortcomings of existing production equipment that is difficult to adapt to different sizes and types of brackets, this utility model provides a production device for producing motorcycle footrest brackets.

[0005] This utility model is achieved using the following technical solution: A production apparatus for producing motorcycle footrest brackets includes a workbench with an opening through the middle of the workbench and a mounting bracket above the opening. Bearing seats are symmetrically arranged at both ends of the top of the workbench. One end of the mounting bracket is provided with a drive shaft, and the end of the drive shaft is connected to a drive motor. The other end of the mounting bracket is connected to the bearing seat through a transmission shaft. The drive motor drives the drive shaft to rotate, and then the mounting bracket rotates around the bearing seat through the transmission shaft. The mounting bracket has a first slide rail and a second slide rail facing each other on both sides. A first clamping device is slidably connected to the first slide rail, and a second clamping device is slidably connected to the second slide rail. The first clamping device can slide along the first slide rail, and the second clamping device can slide along the second slide rail.

[0006] As a preferred embodiment of the present invention, the first clamping device includes a first slider, a first upper clamp, and a first lower clamp. The first slider is slidably connected to a first slide rail. A hinge seat is provided on the first slider, and a first connecting plate is hinged to the hinge seat. A first lower clamp is provided on the inner side of the first connecting plate, and a first gripper is hinged to the outer side of the first connecting plate. An adjustment groove is provided at the front end of the first gripper, and the adjustment groove can be slidably adjusted to connect to the first upper clamp.

[0007] As a preferred embodiment of the present invention, the second clamping device includes a second slider and a second upper clamp and a second lower clamp. The second slider is slidably connected to the second slide rail. A second connecting plate is provided on the second slider. A second lower clamp is provided on the inner side of the second connecting plate. A second gripper is hinged to the outer side of the second connecting plate. A second upper clamp is provided at the front end of the second gripper.

[0008] As a preferred embodiment of this utility model, anti-slip pads are provided on the inner walls of the first lower clamp and the second lower clamp; The inner wall of the first upper clamp is provided with a spring, and the free end of the spring is connected to a contact plate.

[0009] As a preferred embodiment of this utility model, the top of the workbench is provided with a plurality of insertion holes evenly distributed, and the first connecting plate and the second connecting plate are symmetrically provided with positioning plates on both sides, and the positioning plates are provided with pins that match the insertion holes.

[0010] As a preferred embodiment of this utility model, the top of the workbench is provided with a waiting area on one side and a placement area on the other side, and multiple trays are evenly arranged on the waiting area and the placement area.

[0011] As a preferred embodiment of this utility model, the workbench is provided with support legs at the four corners of its bottom, and a connecting beam is provided between the support legs.

[0012] Compared with existing technologies, the advantages of this utility model are: 1. The drive motor drives the drive shaft to rotate, causing the mounting bracket to rotate around the bearing seat, thus adjusting the angle of the workpiece during processing. After the bracket is fixed on the mounting seat, once one side is welded, the drive motor starts, causing the mounting bracket to rotate 180 degrees, so that the other side of the bracket is precisely aligned with the welding station, achieving continuous welding on both sides.

[0013] 2. The first clamping device installed on the first slide rail and the second clamping device on the second slide rail work together to firmly clamp both ends of the bracket. The clamping position can be freely adjusted through the insertion hole to adapt to the processing needs of brackets of different lengths and shapes.

[0014] 3. Anti-slip pads are provided on the inner walls of the first and second lower clamps to prevent slippage during clamping operations and ensure stable clamping. Attached Figure Description

[0015] Figure 1 This is an overall structural diagram of the present invention; Figure 2 This is an exploded view of the present invention; Figure 3 This is a partial structural diagram of the mounting bracket of this utility model; Figure 4 This is a structural diagram of the first clamping device of this utility model; Figure 5 This is a structural diagram of the second clamping device of this utility model; In the diagram: 1. Workbench; 11. Support leg; 112. Connecting beam; 12. Bearing seat; 2. Mounting bracket; 21. First slide rail; 22. First clamping device; 23. Second slide rail; 24. Second clamping device; 3. Drive motor; 31. Drive shaft; 32. Transmission shaft; 4. First slider; 41. Hinge seat; 42. First connecting plate; 43. First lower clamp; 44. First gripper; 441. Adjustment groove; 45. First upper clamp; 451. Spring; 452. Contact plate; 5. Second slider; 51. Second connecting plate; 52. Second lower clamp; 53. Second gripper; 54. Second upper clamp; 6. Positioning plate; 61. Pin; 62. Insertion hole; 7. Waiting area; 71. Placement area; 72. Tray; 8. Anti-slip pad. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0017] Example: Please see Figures 1-5 A production apparatus for manufacturing motorcycle footrests includes a workbench 1 with an opening in the middle and a mounting frame 2 above the opening. Bearing seats 12 are symmetrically arranged at both ends of the top of the workbench 1. One end of the mounting frame 2 is provided with a drive shaft 31, and the end of the drive shaft 31 is connected to a drive motor 3. The other end of the mounting frame 2 is connected to the bearing seat 12 through a transmission shaft 32. The drive motor 3 drives the drive shaft 31 to rotate, and then the mounting frame 2 rotates around the bearing seat 12 through the transmission shaft 32.

[0018] In this embodiment, specific reference is made. Figure 2The exploded view shows that the workbench 1 is a rectangular structure with an opening at its center to allow space for bending operations. The mounting frame 2 is located directly above the opening, and bearing seats 12 are located on both sides of the opening to support the rotating end of the mounting frame 2. The mounting frame 2 is a rectangular frame with a drive shaft 31 at one end and a transmission shaft 32 at the other end. The drive shaft 31 and transmission shaft 32 are mounted to the bearing seats 12. A drive motor 3 is connected to one end of the drive seat. When the drive motor 3 drives the drive shaft 31, the drive shaft 31 rotates, causing the transmission shaft 32 to rotate synchronously. This allows the mounting frame 2 to rotate horizontally around the bearing seats 12, rotating the mounting frame 2 180 degrees to achieve continuous double-sided operation.

[0019] The mounting bracket 2 has a first slide rail 21 and a second slide rail 23 facing each other on both sides. A first clamping device 22 is slidably connected to the first slide rail 21, and a second clamping device 24 is slidably connected to the second slide rail 23. The first clamping device 22 can slide along the first slide rail 21, and the second clamping device 24 can slide along the second slide rail 23.

[0020] In this embodiment, the first slide rail 21 and the second slide rail 23 are symmetrically arranged on both sides of the mounting frame 2 to ensure that the clamping device operates smoothly and synchronously. The first clamping device 22 slides along the first slide rail 21, and the second clamping device 24 slides along the second slide rail 23. They are independent of each other. For example, some special-specification motorcycle brackets are C-shaped or oblique L-shaped. By adjusting the position of the first clamping device 22, the clamping requirements of workpieces of different sizes can be adapted.

[0021] Specifically, the first clamping device 22 includes a first slider 4, a first upper clamp 45, and a first lower clamp 43. The first slider 4 is slidably connected to the first slide rail 21. The first slider 4 is provided with a hinge seat 41. A first connecting plate 42 is hinged to the hinge seat 41. The first lower clamp 43 is provided on the inner side of the first connecting plate 42. A first gripper 44 is hinged to the outer side of the first connecting plate 42. The front end of the first gripper 44 is provided with an adjustment groove 441. The adjustment groove 441 can be slidably adjusted to connect to the first upper clamp 45.

[0022] In this embodiment, specific reference is made. Figure 4The first clamping device 22 includes a first slider 4, a first upper clamp 45, and a first lower clamp 43. The first slider 4 slides along the first slide rail 21. A hinge seat 41 is provided on the first slider 4. A first connecting plate 42 is hinged to the hinge seat 41. The first connecting plate 42 can rotate around the hinge seat 41 to facilitate clamping some special-sized workpieces. The first lower clamp 43 is fixed on the inner side of the first connecting plate 42, and the first gripper 44 is connected to the outer side by a hinge. The first gripper 44 can swing around the hinge point to realize clamping and releasing actions. When it is necessary to clamp the workpiece, firstly, the first connecting plate 42 is rotated to a suitable position, the workpiece is placed above the inner wall of the first lower clamp 43, and then the first gripper 44 is pressed to swing around the hinge point and the intersection point, which drives the first upper clamp 45 at the front end of the first gripper 44 to press down, so that it and the first lower clamp 43 together clamp one end of the workpiece.

[0023] The first upper clamp 45 is adjustable and fixed in the adjustment groove 441 by bolts. By adjusting the position of the first upper clamp 45 in the adjustment groove 441, it can adapt to workpieces of different sizes and facilitate the replacement of different models of the first upper clamp 45.

[0024] Specifically, the second clamping device 24 includes a second slider 5, a second upper clamp 54, and a second lower clamp 52. The second slider 5 is slidably connected to the second slide rail 23. A second connecting plate 51 is provided on the second slider 5. The second lower clamp 52 is provided on the inner side of the second connecting plate 51. A second gripper 53 is hinged to the outer side of the second connecting plate 51. The second upper clamp 54 is provided at the front end of the second gripper 53.

[0025] In this embodiment, specific reference is made. Figure 5 The function of the second clamping device 24 is to assist in clamping. The workpiece is first fixed in the first clamping device 22 and then placed in the second clamping device 24 for complete fixation. The second clamping device 24 includes a second slider 5, a second upper clamp 54, and a second lower clamp 52. The second slider 5 slides along the second slide rail 23. The second lower clamp 52 is fixed on the inner side of the second connecting plate 51, and the second gripper 53 is hinged to the outer side. The second gripper 53 can swing around the hinge point to realize the clamping and releasing action. After one end of the workpiece is fixed by the first clamping device 22, the other end is aligned and placed into the second lower clamping seat. Then, the second gripper 53 is manually pushed to swing around the hinge point, causing the second upper clamp 54 to press down, so that it and the second lower clamp 52 together clamp the other end of the workpiece, thereby realizing the stable fixation of the workpiece.

[0026] Specifically, the inner walls of the first lower clamp 43 and the second lower clamp 52 are provided with anti-slip pads 8; The inner wall of the first upper clamp 45 is provided with a spring 451, and the free end of the spring 451 is connected to a contact plate 452.

[0027] In this embodiment, anti-slip pads 8 are installed on the inner walls of the first lower clamp 43 and the second lower clamp 52. The anti-slip pads 8 are made of rubber and are used to prevent the workpiece from sliding during clamping and improve clamping stability. A spring 451 is provided on the inner wall of the first upper clamp 45. When the first clamp 44 is pressed, the first upper clamp 45 gradually presses down, the contact plate 452 contacts the workpiece, the spring 451 is compressed by force, buffering the pressure and avoiding excessive clamping force that could damage the surface of the workpiece, while ensuring that the clamping is tight and there is no loosening.

[0028] Specifically, the top of the workbench 1 is provided with a plurality of insertion holes 62 evenly distributed, and the first connecting plate 42 and the second connecting plate 51 are symmetrically provided with positioning plates 6 on both sides, and the positioning plates 6 are provided with pins 61 that match the insertion holes 62.

[0029] In this embodiment, a plurality of insertion holes 62 are evenly provided on the top of the workbench 1 at the top of the first slide rail 21 and the second slide rail 23 measuring beam. The spacing between the plurality of insertion holes 62 is kept equal. The insertion holes 62 are used to install limiting posts. When the workpiece is clamped and fixed, the pin 61 is inserted into the insertion hole 62 through the positioning plate 6 and abuts and is positioned, so as to firmly fix the first clamping device 22 and the second clamping device 24.

[0030] Specifically, the workbench 1 has a waiting area 7 on one side of its top and a placement area 71 on the other side, with multiple trays 72 evenly arranged on the waiting area 7 and the placement area 71.

[0031] In this embodiment, the waiting area 7 is used to place unprocessed workpieces. It is located on one side of the workbench 1 and is adjacent to the first slide rail 21 to facilitate the placement of workpieces. On the other side of the bottom of the workbench 1, there is a placement area 71 for storing processed workpieces. The multiple trays 72 on the waiting area 7 and the placement area 71 facilitate the picking, placing and transferring of workpieces.

[0032] Specifically, the workbench 1 is provided with support legs 11 at the four corners of its bottom, and a connecting beam 112 is provided between the support legs 11.

[0033] In this embodiment, the support legs 11 are used to support the stability of the entire workbench 1. The four support legs 11 are evenly distributed at the four corners of the bottom of the workbench 1, and the four support legs 11 are symmetrically arranged with connecting beams 112 for reinforcement and fixation.

[0034] The principle of this utility model is as follows: First, the workpiece is taken out from the waiting area 7 and fixed. The first step is to operate the first clamping device 22 to rotate the first connecting plate 42 around the hinge seat 41 to a suitable position and place the workpiece above the inner wall of the first lower clamp 43. Then, by pressing the first clamp 44 to swing around the hinge point and the intersection point, the first upper clamp 45 at the front end of the first clamp 44 is driven down, so that it and the first lower clamp 43 clamp one end of the workpiece together. Then, the other end of the workpiece is placed above the inner wall of the second lower clamp 52, and the second clamp 53 is operated to swing around its hinge point, so that the second upper clamp 54 is pressed down and cooperates with the second lower clamp 52 to clamp the other end of the workpiece. At this time, the clamping devices at both ends are locked in position by inserting the pin 61 on the positioning plate 6 into the corresponding insertion hole 62 of the worktable 1 to ensure that the workpiece is stable and does not move during the processing.

[0035] After the bracket is fixed on the mounting base, welding can be performed. Once one side is welded, the drive motor 3 starts and rotates the mounting bracket 2 180 degrees, so that the other side of the bracket is precisely aligned with the welding station, thus achieving continuous welding on both sides.

[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. A production apparatus for manufacturing motorcycle footrests, characterized in that, The device includes a workbench (1), with an opening in the middle and a mounting bracket (2) above the opening. The workbench (1) has bearing seats (12) symmetrically arranged at both ends of the top. One end of the mounting bracket (2) is provided with a drive shaft (31), and the end of the drive shaft (31) is connected to a drive motor (3). The other end of the mounting bracket (2) is connected to the bearing seat (12) through a transmission shaft (32). The drive motor (3) drives the drive shaft (31) to rotate, and then the mounting bracket (2) rotates around the bearing seat (12) through the transmission shaft (32). The mounting bracket (2) has a first slide rail (21) and a second slide rail (23) facing each other on both sides. A first clamping device (22) is slidably connected on the first slide rail (21), and a second clamping device (24) is slidably connected on the second slide rail (23). The first clamping device (22) can slide along the first slide rail (21), and the second clamping device (24) can slide along the second slide rail (23).

2. The production apparatus for producing motorcycle footrests according to claim 1, characterized in that: The first clamping device (22) includes a first slider (4), a first upper clamp (45), and a first lower clamp (43). The first slider (4) is slidably connected to the first slide rail (21). The first slider (4) is provided with a hinge seat (41). A first connecting plate (42) is hinged to the hinge seat (41). The first lower clamp (43) is provided on the inner side of the first connecting plate (42). A first gripper (44) is hinged to the outer side of the first connecting plate (42). An adjustment groove (441) is provided at the front end of the first gripper (44). The adjustment groove (441) is slidably and adjustably connected to the first upper clamp (45).

3. The production apparatus for producing motorcycle footrests according to claim 2, characterized in that: The second clamping device (24) includes a second slider (5), a second upper clamp (54), and a second lower clamp (52). The second slider (5) is slidably connected to the second slide rail (23). A second connecting plate (51) is provided on the second slider (5). The second lower clamp (52) is provided on the inner side of the second connecting plate (51). A second gripper (53) is hinged to the outer side of the second connecting plate (51). The second upper clamp (54) is provided at the front end of the second gripper (53).

4. The production apparatus for producing motorcycle footrests according to claim 3, characterized in that: The inner walls of the first lower clamp (43) and the second lower clamp (52) are provided with anti-slip pads (8); The inner wall of the first upper clamp (45) is provided with a spring (451), and the free end of the spring (451) is connected to a contact plate (452).

5. The production apparatus for producing motorcycle footrests according to claim 4, characterized in that: The top of the workbench (1) is provided with a plurality of insertion holes (62) evenly distributed. The first connecting plate (42) and the second connecting plate (51) are symmetrically provided with positioning plates (6) on both sides. The positioning plates (6) are provided with pins (61) that match the insertion holes (62).

6. The production apparatus for producing motorcycle footrests according to claim 1, characterized in that: The workbench (1) has a waiting area (7) on one side of its top and a placement area (71) on the other side. Multiple trays (72) are evenly arranged on the waiting area (7) and the placement area (71).

7. The production apparatus for producing motorcycle footrests according to claim 1, characterized in that: The workbench (1) has support legs (11) at the four corners of its bottom, and a connecting beam (112) is provided between the support legs (11).

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