Motor grating mounting device

CN224779798UActive Publication Date: 2026-09-22横川机器人(深圳)有限公司
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Patent Information

Application Number
CN202521301755.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-24
Publication Date
2026-09-22
Estimated Expiration
2035-06-24

AI Technical Summary

Technical Problem

[0004]本实用新型的主要目的为提供一种马达光栅装贴装置,旨在解决现有的光栅为人工组装,质量差,降低生产效率的问题

Benefits of technology

[0017]本实用新型的一种马达光栅装贴装置,包括:支架,设有通槽,支架上设有升降组件;旋转组件,安装于升降组件上;光栅马达,光栅马达一端与支架的下端面可拆卸连接,光栅马达的另一端与旋转组件铰接;显微镜,安装于支架上,位于通槽的邻侧;其中,升降组件、旋转组件、光栅马达的中轴线与通槽的中轴线重合,升降组件用于带动旋转组件沿竖直方向运动,旋转组件用于带动光栅马达旋转;装置通过升降组件和旋转组件的配合,确保了光栅马达与旋转盘的精准对接,大大提高了光栅粘贴的精度和一致性,升降组件和旋转组件的结构设计,使得光栅马达能够在合适的高度和角度下旋转,解决了人工操作中的误差,同时显微镜提供了精准的视觉辅助,减少了对操作人员熟练度的依赖,从而使整个装置的操作变得更加简便、高效。

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Abstract

The utility model belongs to grating equipment technical field, disclose a kind of motor grating mounting and pasting device, wherein, including: support, be equipped with through slot, be equipped with lifting assembly on support;Rotary unit, installation is in lifting assembly;Grating motor, grating motor one end is detachably connected with the lower end surface of support, and the other end of grating motor is hinged with rotary unit;Microscope, installation is in support, located the adjacent side of through slot;Wherein, the central axis of lifting assembly, rotary unit, grating motor coincides with the central axis of through slot, lifting assembly is used to drive rotary unit movement along vertical direction, and rotary unit is used to drive grating motor rotation;Ensure the accurate docking of grating motor and rotating disc, improve the precision and consistency of grating pasting, so that grating motor can rotate at suitable height and angle, solve the error in manual operation, while microscope provides accurate visual aid, reduce the dependence on operator proficiency.
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Description

Technical Field

[0001] This utility model relates to the field of grating mounting equipment technology, and in particular to a motor grating mounting device. Background Technology

[0002] As a core component of rotary motors, the precise installation and assembly of optical encoders are crucial to the motor's performance and stability. However, existing optical encoder application processes primarily rely on manual operation, typically involving operators manually rotating the motor rotor to apply the encoders. This traditional method has significant drawbacks: First, it is inefficient, requiring considerable time and effort to apply each encoder. Second, the pass rate for encoder application is difficult to guarantee; due to manual operation, issues such as inaccurate alignment and uneven application are prone to occur, making it difficult to achieve a high pass rate. Third, manual operation demands a high level of skill from operators, requiring substantial experience and proficiency to ensure accuracy in each operation. However, variations in operator skill levels and experience make quality control throughout the production process even more challenging.

[0003] Therefore, a motor grating mounting device is proposed to solve the above problems. Utility Model Content

[0004] The main purpose of this utility model is to provide a motor grating mounting device, which aims to solve the problems of poor quality and reduced production efficiency caused by the manual assembly of existing gratings.

[0005] To achieve the aforementioned objectives, this utility model proposes a motor grating mounting device, comprising:

[0006] The bracket has a through groove, and a lifting assembly is provided on the bracket;

[0007] A rotating component is mounted on the lifting component;

[0008] A grating motor, one end of which is detachably connected to the lower end face of the bracket, and the other end of which is hinged to the rotating assembly;

[0009] The microscope is mounted on the support and located on the adjacent side of the through slot;

[0010] The central axis of the lifting assembly, the rotating assembly, and the grating motor coincides with the central axis of the through groove. The lifting assembly is used to drive the rotating assembly to move in the vertical direction, and the rotating assembly is used to drive the grating motor to rotate.

[0011] Furthermore, it also includes an adapter plate, which is detachably connected to the lower end face of the bracket and configured for connecting the grating motor to the bracket.

[0012] Furthermore, the lifting assembly includes a lifting top plate, a lifting bottom plate, and a winch. The lifting bottom plate is bolted to the support, and the lifting top plate is connected to the rotating assembly. The lifting top plate is provided with a first sliding groove, and the lifting bottom plate is provided with a second sliding groove. The two ends of the winch are respectively slidably connected to the first sliding groove and the second sliding groove via rollers.

[0013] Furthermore, the winch includes a first hinge portion and a second hinge portion, the first hinge portion and the second winch portion are connected by a hinge shaft, the two ends of the first hinge portion are respectively connected to the first slide groove and the lifting base plate, and the two ends of the second hinge portion are respectively connected to the second slide groove and the lifting top plate.

[0014] Furthermore, the lifting assembly includes an adjusting member, which is connected to the winch via a hinge shaft.

[0015] Furthermore, the rotating assembly includes a rotating motor and a rotating disk, the rotating disk being connected to the rotating motor, the rotating motor being connected to the lifting top plate, and the other end of the rotating disk being connected to the grating motor via a pin.

[0016] Beneficial effects:

[0017] This utility model discloses a motor grating mounting device, comprising: a bracket with a through groove, a lifting component mounted on the bracket; a rotating component mounted on the lifting component; a grating motor, one end of which is detachably connected to the lower end face of the bracket, and the other end of which is hinged to the rotating component; and a microscope mounted on the bracket, located adjacent to the through groove. The central axes of the lifting component, the rotating component, and the grating motor coincide with the central axis of the through groove. The lifting component drives the rotating component to move vertically, and the rotating component drives the grating motor to rotate. Through the cooperation of the lifting and rotating components, the device ensures precise alignment between the grating motor and the rotating disk, greatly improving the accuracy and consistency of grating mounting. The structural design of the lifting and rotating components allows the grating motor to rotate at appropriate heights and angles, eliminating errors in manual operation. Simultaneously, the microscope provides precise visual assistance, reducing reliance on operator skill, thus making the operation of the entire device simpler and more efficient. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a motor grating mounting device according to an embodiment of the present invention;

[0019] Figure 2 This is a side view of a motor grating mounting device according to an embodiment of the present invention;

[0020] Figure 3This is a partial exploded view of a motor grating mounting device according to an embodiment of the present invention;

[0021] Figure 4 This is a schematic diagram of the bracket structure of a motor grating mounting device according to an embodiment of the present invention;

[0022] Figure 5 This is a schematic diagram of the rotating disk of a motor grating mounting device according to an embodiment of the present invention;

[0023] in:

[0024] 100, bracket; 110, top plate; 120, bottom plate; 130, column; 140, through groove; 150, adapter plate;

[0025] 200, Lifting assembly; 210, Lifting top plate; 220, Lifting bottom plate; 230, First hinge; 240, Second hinge; 250, First slide rail; 260, Second slide rail;

[0026] 300. Trapezoidal lead screw; 310. Handle; 320. Locking component;

[0027] 400. Microscope;

[0028] 500. Grating motor;

[0029] 600. Rotary motor;

[0030] 700, Rotary disk;

[0031] 800, rollers;

[0032] 900. Electrical control switch.

[0033] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0034] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.

[0035] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly and specifically defined.

[0036] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, a direct connection, or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0038] Reference Figures 1 to 5 This utility model discloses a motor grating mounting device, comprising:

[0039] The bracket 100 is provided with a through groove 140, and the bracket 100 is provided with a lifting assembly 200;

[0040] A rotating component is mounted on the lifting component 200;

[0041] A grating motor 500, one end of which is detachably connected to the lower end face of the bracket 100, and the other end of which is hinged to the rotating assembly;

[0042] The microscope 400 is mounted on the support 100 and located on the adjacent side of the through slot 140;

[0043] The central axis of the lifting assembly 200, the rotating assembly, and the grating motor 500 coincides with the central axis of the through groove 140. The lifting assembly 200 is used to drive the rotating assembly to move in the vertical direction, and the rotating assembly is used to drive the grating motor 500 to rotate.

[0044] It also includes an adapter plate 150, which is detachably connected to the lower end face of the bracket 100 and is configured for connecting the grating motor 500 to the bracket 100.

[0045] This motor-driven grating mounting device solves the problems of low efficiency, high error, and high skill requirements for operators in traditional manual grating mounting processes, thereby improving production efficiency and product quality. The device comprises a lifting platform, a rotating assembly, a microscope 400, and an adapter plate 150, achieving a highly efficient and precise grating mounting process. Specifically, the device includes an electrical control switch 900, a support 100, a lifting assembly 200, a rotary motor 600, a rotating disk 700, an adapter plate 150, and a microscope 400. The support 100 is connected by an upper plate 110, a lower plate 120, and a column 1. The device comprises 30 components, providing a stable support structure. The lifting assembly 200 can be precisely adjusted vertically to meet different height and angle requirements. A rotating assembly drives the grating motor 500 to rotate, ensuring the accuracy and consistency of the grating application process. An electronic control switch 900, connected to the lifting assembly 200, rotating assembly, microscope 400, adapter plate 150, and overall control system, acts as the control center of the entire device. Control signals from the electronic control switch 900 start or stop the operation of each component, thereby achieving precise control of the grating application process. The electronic control switch 900 not only simplifies operation and improves automation but also enhances the safety and stability of the equipment.

[0046] A rotating component is installed on the lifting assembly 200. This rotating component, hinged to the grating motor 500, allows the grating to rotate precisely onto the motor rotor. The microscope 400 is mounted on top of the bracket 100, adjacent to the through slot 140, providing precise visual assistance to the operator for fine-tuning during grating application, ensuring accurate alignment between the grating and the motor. The adapter plate 150 is designed to be detachable, allowing for compatibility between different models of grating motors 500 by replacing the adapter plate 150, further improving the flexibility and adaptability of the device. This embodiment reduces the drawbacks of traditional manual operation. The inefficiency and instability of the grating motor 500 have been addressed by making its installation and rotation process more precise and efficient. This not only improves assembly efficiency but also enhances the quality of grating adhesion, eliminating errors that occur during manual operation. Furthermore, the detachable adapter plate 150 allows the device to adapt to different types of grating motors 500, enhancing its versatility and flexibility. In addition, the configuration of the microscope 400 significantly reduces reliance on highly skilled operators, enabling even relatively inexperienced operators to complete high-precision grating installation with the aid of auxiliary equipment. This reduces training costs and improves the overall efficiency and stability of the production line.

[0047] The lifting assembly 200 includes a lifting top plate 210, a lifting bottom plate 220, and a winch. The lifting bottom plate 220 is bolted to the bracket 100, and the lifting top plate 210 is connected to the rotating assembly. The lifting top plate 210 is provided with a first sliding groove 250, and the lifting bottom plate 220 is provided with a second sliding groove 260. The two ends of the winch are respectively slidably connected to the first sliding groove 250 and the second sliding groove 260 through rollers 800.

[0048] The winch includes a first hinge portion 230 and a second hinge portion 240. The first hinge portion 230 and the second winch portion are connected by a hinge shaft. The two ends of the first hinge portion 230 are respectively connected to the first slide groove 250 and the lifting base plate 220. The two ends of the second hinge portion 240 are respectively connected to the second slide groove 260 and the lifting top plate 210.

[0049] The lifting assembly 200 includes an adjusting member, which is connected to the winch via a hinge shaft.

[0050] The lifting assembly 200 is designed using a hinge-slider principle, utilizing a scissor-frame structure combined with a trapezoidal screw 300 to adjust the height. The lifting assembly 200 consists of a lifting base plate 220, a lifting top plate 210, and a hinge. The lifting base plate 220 is bolted to the support 100 to ensure lifting stability. The lifting top plate 210 is connected to the rotating assembly, providing support and facilitating rotational movement. The lifting top plate 210 and the lifting base plate 220 are connected by a first hinge 230 and a second hinge 240, forming a scissor-frame structure. This allows for precise height adjustment of the lifting platform in the vertical direction. Specifically, one end of the first hinge 230 is connected to the lifting base plate 220, and the first hinge 230 is slidably connected to the first slide groove 250 via a roller 800. One end of the second hinge 240 is connected to the lifting top plate 210, and the other end is connected to the second slide groove 260 via a roller 800, ensuring smooth lifting of the platform. This design reduces mechanical wear in traditional lifting methods and improves the smoothness of movement.

[0051] Furthermore, the height adjustment is achieved through an adjusting mechanism. In this embodiment, the adjusting mechanism includes a trapezoidal lead screw 300, a handle 310, and a locking component 320. The trapezoidal lead screw 300 provides high-precision height adjustment, and the end of the trapezoidal lead screw 300 is equipped with a handle 310. The operator can adjust the height of the lifting assembly 200 by rotating the handle 310. The end of the handle 310 is also equipped with a locking component 320, which is used to lock the position of the trapezoidal lead screw 300, ensuring that the lifting platform does not experience unexpected height changes during operation, thereby ensuring the stability of the grating mounting process. The component 200 controls the precise height adjustment of the lifting platform via the trapezoidal screw 300. First, the lifting base plate 220 is fixed to the bracket 100 with bolts to ensure the stability of the entire lifting system. The lifting top plate 210 is connected to the rotating component, allowing the rotating component to adjust its height in the vertical direction. When the operator rotates the handle 310 of the trapezoidal screw 300, the friction generated by the screw thread and the mating parts causes the lifting top plate 210 to move smoothly in the vertical direction. The distance between the lifting top plate 210 and the lifting base plate 220 is adjusted to regulate the height of the rotating component, ensuring that the grating motor 500 is in the ideal mounting position.

[0052] In this embodiment, the use of a winch connected to a chute via rollers 800 and a scissor frame structure effectively improves the stability and precision of the lifting platform. Compared with traditional lifting platform designs, the scissor frame structure can distribute the mechanical load more evenly, solving the instability problem caused by uneven force, making the lifting motion smoother and more precise. Secondly, the trapezoidal lead screw 300 provides the lifting assembly 200 with high-precision adjustment capability, thereby improving the height adjustment accuracy of the rotating assembly. In addition, the detachable adapter plate 150 in this solution allows different models of grating motors 500 to be used on the same equipment, enhancing the flexibility and adaptability of the equipment. Operators only need to replace the adapter plate 150 to adapt to different types of grating motors 500, meeting different production needs.

[0053] The rotating assembly includes a rotary motor 600 and a rotating disk 700. The rotating disk 700 is connected to the rotary motor 600, and the rotary motor 600 is connected to the lifting top plate 210. The other end of the rotating disk 700 is connected to the grating motor 500 via a pin.

[0054] The rotating assembly includes a rotary motor 600 and a rotating disk 700. This design provides a stable rotational motion, ensuring that the rotation of the grating motor 500 is unaffected by external interference and maintains a high degree of consistency. The rotating disk 700 is connected to the rotary motor 600, allowing it to rotate under the drive of the rotary motor 600. The other end of the rotating disk 700 is connected to the grating motor 500 via a pin. This connection method ensures stable transmission between the grating motor 500 and the rotating disk 700, and the rotation of the rotating disk 700 directly affects the rotational motion of the grating motor 500. Furthermore, the rotary motor 600 and the rotating disk 700 are designed on the lifting platform 210. This design ensures the coordination between the rotating assembly and the lifting system, so that the movement of the rotating disk 700 and the rotary motor 600 is synchronized when the lifting platform adjusts its height. It can operate synchronously, unaffected by lifting or lowering adjustments. The working principle of the rotating component is that the rotating motor 600 drives the rotating disk 700 to rotate. The rotating motor 600 is installed on the lifting top plate 210 and drives the rotating disk 700 to rotate via electricity. When the rotating motor 600 starts, the rotating disk 700 rotates accordingly. At the same time, since the other end of the rotating disk 700 is connected to the grating motor 500 via a pin, the rotation of the rotating disk 700 will cause the grating motor 500 to rotate accordingly, thereby realizing the rotational movement of the grating. The combination of the rotating motor 600 and the rotating disk 700 allows the rotational movement to be precisely controlled. The speed, direction, and control signal of the rotating motor 600 determine the rotation of the rotating disk 700, and the pin connection between the rotating disk 700 and the grating motor 500 ensures the synchronization between the two.

[0055] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural or procedural transformations made based on the content of the present utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present utility model.

Claims

1. A motor grating mounting device, characterized in that, include: A bracket (100) is provided with a through groove (140), and a lifting assembly (200) is provided on the bracket (100); A rotating component is mounted on the lifting component (200); A grating motor (500) is provided, one end of which is detachably connected to the lower end face of the bracket (100), and the other end of which is hinged to the rotating assembly. A microscope (400) is mounted on the support (100) and located on the adjacent side of the through slot (140); The central axis of the lifting assembly (200), the rotating assembly, and the grating motor (500) coincides with the central axis of the through groove (140). The lifting assembly (200) is used to drive the rotating assembly to move in the vertical direction, and the rotating assembly is used to drive the grating motor (500) to rotate.

2. The motor grating mounting device according to claim 1, characterized in that, It also includes an adapter plate (150) which is detachably connected to the lower end face of the bracket (100) and is configured for connecting the grating motor (500) to the bracket (100).

3. The motor grating mounting device according to claim 1, characterized in that, The lifting assembly (200) includes a lifting top plate (210), a lifting bottom plate (220), and a winch. The lifting bottom plate (220) is bolted to the bracket (100), and the lifting top plate (210) is connected to the rotating assembly. The lifting top plate (210) is provided with a first sliding groove (250), and the lifting bottom plate (220) is provided with a second sliding groove (260). The two ends of the winch are slidably connected to the first sliding groove (250) and the second sliding groove (260) respectively through rollers (800).

4. The motor grating mounting device according to claim 3, characterized in that, The winch includes a first hinge portion (230) and a second hinge portion (240), which are connected by a hinge shaft. The two ends of the first hinge portion (230) are respectively connected to the first slide groove (250) and the lifting base plate (220), and the two ends of the second hinge portion (240) are respectively connected to the second slide groove (260) and the lifting top plate (210).

5. The motor grating mounting device according to claim 4, characterized in that, The lifting assembly (200) includes an adjusting member, which is connected to the winch via a hinge shaft.

6. The motor grating mounting device according to claim 4, characterized in that, The rotating assembly includes a rotary motor (600) and a rotating disk (700). The rotating disk (700) is connected to the rotary motor (600), and the rotary motor (600) is connected to the lifting top plate (210). The other end of the rotating disk (700) is connected to the grating motor (500) via a pin.