A shell returning repair tool for square sodium-ion battery repair

CN224779799UActive Publication Date: 2026-09-22SHANXI HUANA XINENG TECH CO LTD
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Patent Information

Application Number
CN202521958427.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-11
Publication Date
2026-09-22
Estimated Expiration
2035-09-11

AI Technical Summary

Benefits of technology

[0009]与现有技术相比,本实用新型的有益效果是:本实用新型通过滑降组件、卡位组件和回弹组件的配合,利用惯性使铝壳与盖板在急停后分离,同时利用卡位组件吸附盖板从而减少震动和内部电池受到的侧向摩擦,提高了实用性,实现了高效快捷的分离铝壳和盖板的能力;最终解决了现有分离技术中对电池内部损害较大的问题。

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Abstract

This utility model discloses a rework tool for removing the casing of a square sodium-ion battery, relating to the technical field of sodium-ion battery rework tools. It includes a base, a movable clamping arm on the left side of the base, and a fixed clamping arm fixedly connected to the right side of the base. Both the fixed and movable clamping arms are equipped with baffle frames, which hold the casing to be repaired. A clamping assembly is provided between the movable clamping arm and the base. A locking assembly is located on the right side of the center of the top surface of the base. A sliding assembly is provided between the movable and fixed clamping arms and the baffle frames. A spring-loaded assembly is provided on the movable clamping arm and the baffle frames. This utility model, through the cooperation of the sliding assembly, locking assembly, and spring-loaded assembly, utilizes inertia to allow the aluminum casing to separate from the cover plate after a sudden stop. The locking assembly adsorbs the cover plate, thereby reducing vibration and lateral friction on the internal battery, improving practicality and achieving efficient and quick separation of the aluminum casing and cover plate. Ultimately, it solves the problem of significant damage to the internal components of the battery in existing separation technologies.
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Description

Technical Field

[0001] This utility model relates to the technical field of sodium-ion battery repair tools, and in particular to a tooling for removing the casing and repairing square sodium-ion batteries. Background Technology

[0002] During the pre-spot welding station, when pressing in the cover plate, the aluminum shell material may not be compatible with the cover plate. This can lead to deformation of the aluminum shell or the cover plate sinking into the aluminum shell, resulting in poor contours. If the gap between the cover plate and the aluminum shell is too small, it is difficult to remove manually during rework. The only options are to tap the cover plate's terminals or radius to remove it using inertia, or pull it out from the injection hole. Excessive force can damage the cover plate's terminals or the battery's internal components. In the square assembly line production process, the aluminum shell material may also be incompatible with the cover plate, causing deformation or sinking into the aluminum shell, resulting in poor contours. Manual rework often requires tapping the cover plate and using inertia to remove it, which can damage the cover plate. The resulting vibrations may also cause wrinkles or tears in the electrode tabs. Therefore, this invention improves upon existing equipment to address these problems. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a tooling for removing the casing from a square sodium-ion battery for repair.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a rework fixture for removing the casing of a square sodium-ion battery, comprising a base, the base being fixedly mounted on a horizontal working surface, a movable clamping arm being provided on the left side of the center of the top surface of the base, and a fixed clamping arm being fixedly connected to the right side of the center of the top surface of the base, both the fixed clamping arm and the movable clamping arm having baffle frames at their upper ends, the rework casing being clamped inside the baffle frames, a clamping assembly being provided between the movable clamping arm and the base, a locking assembly being provided on the right side of the center of the top surface of the base, a sliding assembly being provided between the movable clamping arm and the fixed clamping arm and the baffle frames, and a spring-loaded assembly being provided on the movable clamping arm and the baffle frames.

[0005] Preferably, the clamping assembly includes a base, a sliding groove is provided on the left side of the center of the top surface of the base, a first adjusting screw is provided in the sliding groove, the left and right ends of the first adjusting screw are rotatably connected to the base, a knob is fixedly connected to the left end of the first adjusting screw, the outer side of the knob is provided with anti-slip texture, and the bottom surface of the movable clamping arm is sleeved on the outer side of the first adjusting screw.

[0006] Preferably, the locking assembly includes a second adjusting screw, which is vertically fixed to the right side of the center of the top surface of the base. A screw-fitting sleeve is fitted on the outer side of the second adjusting screw, and suction cups are vertically fixed at equal intervals around the outer perimeter of the screw-fitting sleeve.

[0007] Preferably, the sliding assembly includes a slider, which is fixedly connected to the front and rear sides of the upper surface of the movable clamping arm and the fixed clamping arm. The other end of the slider is slidably connected to a groove in the baffle frame. A damping pad is fixedly connected in the groove, and the slider abuts against the damping pad.

[0008] Preferably, the rebound assembly includes a baffle frame, a sleeve plate is horizontally fixed to the lower end of the left side of the baffle frame, a guide post passes through the middle of the sleeve plate, the bottom end of the guide post is fixed to the movable clamping arm, a spring is provided between the movable clamping arm and the sleeve plate, and the spring is sleeved on the guide post.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses the cooperation of the sliding component, the locking component and the spring-loaded component to use inertia to separate the aluminum shell and the cover plate after an emergency stop. At the same time, the locking component is used to adsorb the cover plate, thereby reducing vibration and lateral friction on the internal battery, improving practicality and achieving the ability to separate the aluminum shell and the cover plate efficiently and quickly; ultimately solving the problem of significant damage to the internal battery in existing separation technologies. Attached Figure Description

[0010] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a three-dimensional schematic diagram of the overall appearance of the device proposed in this utility model; Figure 2 The present utility model proposes Figure 1 3D schematic diagram of part B in the middle; Figure 3 The present utility model proposes Figure 1 3D schematic diagram of part C in the middle; Figure 4 The present utility model proposes Figure 1 A three-dimensional schematic diagram of part A in the middle.

[0011] The components in the diagram are numbered as follows: 1. Base; 2. Moving clamping arm; 3. Fixed clamping arm; 4. Baffle frame; 5. Repair shell; 6. First adjusting screw; 7. Knob; 8. Second adjusting screw; 9. Engaging sleeve; 10. Suction cup; 11. Slider; 12. Damping pad; 13. Connecting plate; 14. Guide post; 15. Spring. Detailed Implementation

[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0013] Example: See Figures 1 to 4 This utility model discloses a rework fixture for removing the casing of a square sodium-ion battery. The fixture includes a base 1, which is fixedly mounted on a horizontal working surface. A movable clamping arm 2 is located on the left side of the center of the top surface of the base 1, and a fixed clamping arm 3 is fixedly connected to the right side of the center of the top surface of the base 1. Both the fixed clamping arm 3 and the movable clamping arm 2 have baffle frames 4 at their upper opposite surfaces. The baffle frames 4 hold the casing 5 to be repaired. A clamping assembly is provided between the movable clamping arm 2 and the base 1. A locking assembly is located on the right side of the center of the top surface of the base 1. A sliding assembly is provided between the movable clamping arm 2, the fixed clamping arm 3, and the baffle frames 4. The movable clamping arm 2 and the baffle frame 4 are equipped with a spring-loaded component. The modular design facilitates device maintenance and upgrades, improving practicality. The clamping component includes a base 1. A sliding groove is opened on the left side of the top surface of the base 1. A first adjusting screw 6 is installed in the sliding groove. The left and right ends of the first adjusting screw 6 are rotatably connected to the base 1. A knob 7 is fixedly connected to the left end of the first adjusting screw 6. The outer side of the knob 7 has anti-slip texture. The bottom surface of the movable clamping arm 2 is fitted on the outer side of the first adjusting screw 6. The clamping distance can be adjusted independently to adapt to the separation of battery cases of different widths, improving practicality. In this utility model, to solve the problem of significant damage to the internal structure of the battery in existing separation technologies, the following technical solution is adopted: The positioning assembly includes a second adjusting screw 8, which is vertically fixed to the right side of the center of the top surface of the base 1. A screw-fitting sleeve 9 is fitted on the outer side of the second adjusting screw 8. Suction cups 10 are vertically fixed at equal intervals around the outer perimeter of the screw-fitting sleeve 9. The sliding assembly includes a slider 11, which is fixed to the front and rear sides of the upper end of the opposing surfaces of the movable clamping arm 2 and the fixed clamping arm 3. The other end of the slider 11 is slidably connected to a groove in the baffle frame 4. A damping pad 12 is attached, and a slider 11 abuts against the damping pad 12. The rebound assembly includes a baffle frame 4. A sleeve plate 13 is horizontally fixed to the lower left side of the baffle frame 4. A guide post 14 passes through the middle of the sleeve plate 13. The bottom end of the guide post 14 is fixed to the movable clamping arm 2. A spring 15 is provided between the movable clamping arm 2 and the sleeve plate 13. The spring 15 is sleeved on the guide post 14. Through the cooperation of the sliding assembly, the locking assembly and the rebound assembly, the aluminum shell and the cover plate are separated by inertia after an emergency stop. At the same time, the locking assembly is used to attract the cover plate, thereby reducing vibration and lateral friction on the internal battery, improving practicality.

[0014] Working Principle: When using this invention, firstly, rotate knob 7, which drives the first adjusting screw 6 to rotate in the groove on the left side of the top surface of the base 1, driving the movable clamping arm 2 to move away from the fixed clamping arm 3 along the groove. Then, place the battery to be repaired between the baffle frame 4 on the upper side of the opposite surfaces of the movable clamping arm 2 and the fixed clamping arm 3, so that the repair shell 5 is clamped by the baffle frame 4. Next, rotate knob 7 in the opposite direction, causing the first adjusting screw 6 to rotate in the opposite direction, driving the movable clamping arm 2 closer to the fixed clamping arm 3 until the battery to be repaired is clamped. At this time, the bottom of the battery to be repaired contacts the suction cup 10 fixed to the outside of the screw sleeve 9. At the same time, the socket plate 13 at the lower end of the left side of the baffle frame 4 moves downward along the guide post 14 under the pressure of the movable clamping arm 2, so that the spring 15 between the movable clamping arm 2 and the socket plate 13 is compressed. Afterwards, manually lift the battery to an appropriate height and release it. The battery will then move the baffle frame 4... As the battery moves downwards, the baffle frame 4 slides down along the slider 11 on the movable clamping arm 2 and the fixed clamping arm 3 through its groove. When the battery descends to contact the suction cup 10, the whole unit suddenly stops. Due to inertia, the left side of the battery cell inside the battery cover will continue to move downwards, causing the cover to tilt and detach from the aluminum shell. At the same time, the suction cup 10 connected to the screw sleeve 9 on the second adjusting screw 8 will hold the cover to reduce the rebound force generated by the collision. The compressed spring 15 will generate an upward elastic force, pushing the sleeve plate 13 to move upwards along the guide post 14, thereby driving the baffle frame 4 and the internal aluminum shell to move upwards, further promoting the separation of the cover from the aluminum shell. Under the action of the damping pad 12 in the groove, the separation distance between the cover and the aluminum shell is small, effectively reducing the vibration generated by the impact of the cover and the lateral friction of the internal battery. Finally, a quick, efficient and safe separation operation of the battery to be repaired is achieved.

[0015] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A rework fixture for removing the casing of a square sodium-ion battery, comprising a base (1), the base (1) being mounted and fixed on a horizontal working surface, a movable clamping arm (2) being provided on the left side of the center of the top surface of the base (1), and a fixed clamping arm (3) being fixedly connected to the right side of the center of the top surface of the base (1), and baffle frames (4) being provided on the upper sides of the opposing surfaces of the fixed clamping arm (3) and the movable clamping arm (2), wherein the baffle frames (4) are used to clamp the casing (5) to be repaired, characterized in that: A clamping assembly is provided between the movable clamping arm (2) and the base (1). A locking assembly is provided on the right side of the top surface of the base (1). A sliding assembly is provided between the movable clamping arm (2) and the fixed clamping arm (3) and the baffle frame (4). A spring-back assembly is provided on the movable clamping arm (2) and the baffle frame (4).

2. The rework fixture for removing the casing of a square sodium-ion battery according to claim 1, characterized in that: The clamping assembly includes a base (1), and a sliding groove is provided on the left side of the top surface of the base (1). A first adjusting screw (6) is provided in the sliding groove. The left and right ends of the first adjusting screw (6) are rotatably connected to the base (1). A knob (7) is fixedly connected to the left end of the first adjusting screw (6) for a certain distance. Anti-slip texture is provided on the outer side of the knob (7). The bottom surface of the movable clamping arm (2) is sleeved on the outer side of the first adjusting screw (6).

3. The rework fixture for removing the casing of a square sodium-ion battery according to claim 1, characterized in that: The positioning assembly includes a second adjusting screw (8), which is vertically fixed to the right side of the top surface of the base (1). A screw-fitting sleeve (9) is fitted on the outer side of the second adjusting screw (8), and suction cups (10) are vertically fixed at equal intervals around the outer perimeter of the screw-fitting sleeve (9).

4. The rework fixture for removing the casing of a square sodium-ion battery according to claim 1, characterized in that: The sliding assembly includes a slider (11), which is fixedly connected to the front and rear sides of the upper surface of the moving clamping arm (2) and the fixed clamping arm (3). The other end of the slider (11) is slidably connected to the groove opened in the baffle frame (4). A damping pad (12) is fixedly connected in the groove, and the slider (11) abuts against the damping pad (12).

5. The rework fixture for removing the casing of a square sodium-ion battery according to claim 1, characterized in that: The rebound assembly includes a baffle frame (4), a sleeve plate (13) is horizontally fixed to the lower end of the left side of the baffle frame (4), a guide post (14) passes through the middle of the sleeve plate (13), the bottom end of the guide post (14) is fixed to the movable clamping arm (2), and a spring (15) is provided between the movable clamping arm (2) and the sleeve plate (13), and the spring (15) is sleeved on the guide post (14).