A batch pulling device for a column guide sleeve
Patent Information
- Application Number
- CN202522352692.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-06
AI Technical Summary
此过程作业人员近距离、手动、单根完成作业,不仅工作效率低下,且存在工装弹起伤人、拉钩蹦出伤人、液管断裂高压液体伤人的安全隐患,因此设计制造一套新的导向套批量拔出装置迫在眉睫
升降支撑体用于批量存放立柱,立柱沿升降支撑体的长度方向排列,导向机构沿升降支撑体的长度方向延伸,拉板机构在导向机构上滑动,当拉拔装置与立柱对位后,控制拉拔装置钩住立柱上的导向套,通过拉拔装置向远离立柱的方向拉拔导向套,将导向套从立柱上拔出,然后控制拉拔装置移动至与下一待拔导向套的立柱对齐的位置,依次拔出升降支撑体上放置的全部立柱的导向套,完成整批立柱导向套的拔出,导向套批量拔出装置具有多工位,通过使用导向套装置来代替作业人员近距离、手动、单根完成立柱导向套拔出的作业方式,消除了拔导向套作业中存在的工装弹起伤人、拉钩蹦出伤人、液管断裂高压液体伤人等多个可能出现的安全隐患,同时降低人工劳动强度,有效提高液压支架立柱维修的效率。
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Figure CN224779838U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of coal mine equipment technology, specifically relating to a batch pull-out device for column guide sleeves. Background Technology
[0002] Disassembling the column guide sleeve is a very important procedure in the maintenance of hydraulic supports. In addition, the column is the main supporting component of the hydraulic support. There are many of them, and they need to be inspected in batches, which makes the workload very large.
[0003] The traditional method of disassembling guide sleeves for vertical columns involves workers manually pushing an old-style guide sleeve removal tool to the front of the column to be removed, then manually separating the two hooks of the old-style tool and locking them against the edge of the guide sleeve. Workers then operate a high-pressure valve on-site to pull out and disassemble the guide sleeve. This process, involving close proximity, manual operation, and single-sleeve removal, is not only inefficient but also poses safety hazards such as tool popping up and causing injury, hooks flying out and causing injury, and high-pressure liquid injury from broken tubing. Therefore, designing and manufacturing a new batch guide sleeve removal device is urgently needed. Utility Model Content
[0004] The present invention aims to solve at least one of the technical problems existing in the prior art or related technologies.
[0005] In view of this, according to an embodiment of this application, a batch pull-out device for column guide sleeves is proposed, comprising: The lifting support body is arranged horizontally, and the uprights are placed above the lifting support body, parallel to the width direction of the lifting support body. The guide mechanism is arranged parallel to the length direction of the lifting support body and is located on the outside of the lifting support body. A pulling device is slidably connected to a guide mechanism and engages with a guide sleeve of the column to remove the guide sleeve from the column.
[0006] In one feasible implementation, the lifting support includes: The first base plate is fixed to the ground. The frame is horizontally positioned above the first base plate; The lifting cylinder is set vertically. The fixed end of the lifting cylinder is connected to the first base plate, and the telescopic end of the lifting cylinder is connected to the frame. The lifting cylinder drives the frame to move up and down. The columns are placed on the frame at equal intervals along the length of the frame.
[0007] In one feasible implementation, the batch pull-out device for the column guide sleeve further includes: The positioning plate assembly includes at least two positioning plates, which are arranged along the width direction of the lifting support body. The column is placed above the positioning plates, and the positioning plate near the pulling device is embedded in the annular groove of the column. The positioning groove is set on the top surface of the positioning plate, and the lowest axial point of the column is located in the positioning groove.
[0008] In one feasible implementation, the guiding mechanism includes: The second base plate is fixed to the ground. The slide rail is arranged parallel to the length direction of the lifting support body and extends along the length direction of the lifting support body. The pulling mechanism is slidably connected to the slide rail; The movable hydraulic cylinder is arranged horizontally along the length of the lifting support. The fixed end of the movable hydraulic cylinder is connected to the slide rail, and the telescopic end of the movable hydraulic cylinder is connected to the pulling mechanism. The movable hydraulic cylinder drives the pulling mechanism to move along the length of the lifting support.
[0009] In one feasible implementation, the pulling mechanism includes: Adjustment seat, which is slidably connected to the slide rail; The movable seat is slidably connected to the slide rail. The fixed end of the movable cylinder is connected to the adjusting seat, and the telescopic end of the movable cylinder is connected to the movable seat. The movable cylinder drives the movable seat to move relative to the adjusting seat. A pull-out assembly is slidably connected to a movable base. The feed cylinder is arranged horizontally along the width of the lifting support. The fixed end of the feed cylinder is connected to the pulling assembly, and the telescopic end of the feed cylinder is connected to the moving seat. The feed cylinder drives the pulling assembly to move along the width of the lifting support.
[0010] In one feasible implementation, the batch pull-out device for the column guide sleeve further includes: The first limiting member is located at the bottom of the adjusting seat, and the first limiting member and the adjusting seat form a first receiving space, through which the slide rail passes. The first locking cylinder is vertically set, and its fixed end is connected to the adjusting seat. The second base plate is pressed by the telescopic end of the first locking cylinder, which lifts the adjusting seat so that the first limiting member contacts the slide rail and fixes the adjusting seat on the slide rail.
[0011] In one feasible implementation, the batch pull-out device for the column guide sleeve further includes: The second limiting member is located at the bottom of the movable seat, and the second limiting member and the movable seat form a second receiving space, through which the slide rail passes. The second locking cylinder is vertically set, and its fixed end is connected to the movable seat. The second base plate is pressed by the telescopic end of the second locking cylinder, which lifts the movable seat so that the second limiting member contacts the slide rail and fixes the movable seat on the slide rail.
[0012] In one feasible implementation, the pull-out assembly includes: The base is slidably connected to the movable base. Two horizontal bars are arranged horizontally and extend along the length of the lifting support. The ends of the horizontal bars are connected to the base. The two horizontal bars are respectively arranged on both sides of the base. Two hooks, the first end of the hook is rotatably connected to the crossbar, and the second end of the hook extends towards the lifting support body. The hooks correspond one-to-one with the crossbar. Two swing cylinders are provided. The fixed end of the swing cylinder is rotatably connected to the crossbar, and the telescopic end of the swing cylinder is rotatably connected to the second end of the hook. The swing cylinders and hooks correspond one-to-one. The reverse thrust cylinder is arranged horizontally along the width of the lifting support body. The fixed end of the reverse thrust cylinder is connected to the base, and the telescopic end of the reverse thrust cylinder extends towards the lifting support body.
[0013] In one feasible implementation, the batch pull-out device for the column guide sleeve further includes: Adjustment holes are arranged at equal intervals along the length of the crossbar. Fasteners pass through the fixed end and adjustment hole of the swing cylinder; A nut is fitted onto the outside of a fastener and is threaded onto the fastener to detachably connect the fixed end of the swing cylinder to the crossbar.
[0014] In one feasible implementation, the batch pull-out device for the column guide sleeve further includes: The control box is located away from the lifting support. The control box is electrically connected to the lifting support, the guide mechanism, and the pulling device.
[0015] The column guide sleeve batch extraction device of this application has the following advantages compared with the prior art: The lifting support body is used to store columns in batches. The columns are arranged along the length of the lifting support body, and the guide mechanism extends along the length of the lifting support body. The pulling plate mechanism slides on the guide mechanism. When the pulling device is aligned with the column, the pulling device hooks onto the guide sleeve on the column. The pulling device pulls the guide sleeve away from the column, removing the guide sleeve from the column. Then, the pulling device is moved to a position aligned with the next column to have its guide sleeve removed. The guide sleeves of all the columns placed on the lifting support body are removed in sequence, completing the removal of the guide sleeves of the entire batch of columns. The guide sleeve batch removal device has multiple workstations. By using the guide sleeve device, it replaces the operation method of workers manually removing column guide sleeves one by one at close range. This eliminates several potential safety hazards that may occur during the removal of guide sleeves, such as tool popping up and causing injury, hook jumping out and causing injury, and high-pressure liquid injury due to broken hydraulic pipes. At the same time, it reduces the intensity of manual labor and effectively improves the efficiency of hydraulic support column maintenance. Attached Figure Description
[0016] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings: Figure 1 A schematic structural diagram of a column placement device on a column guide sleeve batch pull-out device according to an embodiment of this application; Figure 2 A schematic structural diagram of the first angle of a batch pull-out device for column guide sleeves according to an embodiment of this application; Figure 3 A schematic structural diagram of the second angle of a batch pull-out device for column guide sleeves according to an embodiment of this application; Figure 4 A schematic structural diagram of the third angle of a batch pull-out device for column guide sleeves according to an embodiment of this application; Figure 5 A schematic structural diagram of the fourth angle of a batch pull-out device for column guide sleeves according to an embodiment of this application; Figure 6 for Figure 2 Enlarged view of point A; in, Figures 1 to 6 The correspondence between the reference numerals and component names in the attached drawings is as follows: 11. Lifting support body; 12. Guide mechanism; 13. Pulling device; 14. Column; 15. Guide sleeve; 16. Positioning plate; 17. Positioning groove; 18. First limiting component; 19. First locking cylinder; 20. Second limiting component; 21. Second locking cylinder; 22. Adjusting hole; 23. Fastener; 111. First base plate; 112. Frame; 113. Lifting cylinder; 121. Second base plate; 122. Slide rail; 123. Pulling mechanism; 124. Moving cylinder; 1231. Adjusting seat; 1232. Moving seat; 1233. Pulling assembly; 1234. Feed cylinder; 12331, base; 12332, crossbar; 12333, hook; 12334, swing cylinder; 12335, reverse thrust cylinder. Detailed Implementation
[0017] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0018] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0019] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0020] The preferred embodiments of this application are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit this application.
[0021] like Figures 1 to 5As shown in the embodiment of this application, a batch removal device for column guide sleeves is proposed, comprising: a lifting support body 11, a guiding mechanism 12, and a pulling device 13; the lifting support body 11 is arranged horizontally, and the column 14 is placed above the lifting support body 11 parallel to the width direction of the lifting support body 11; the guiding mechanism 12 is arranged parallel to the length direction of the lifting support body 11 and is disposed outside the lifting support body 11; the pulling device 13 is slidably connected to the guiding mechanism 12, and the pulling device 13 is engaged with the guide sleeve 15 of the column 14 so as to remove the guide sleeve 15 from the column 14 by means of the pulling device 13.
[0022] The column guide sleeve batch removal device provided in this application embodiment includes a lifting support body 11, a guiding mechanism 12, and a pulling device 13. The lifting support body 11 is used to store columns 14 in batches. The columns 14 are arranged along the length direction of the lifting support body 11. The guiding mechanism 12 extends along the length direction of the lifting support body 11. The pulling device 13 slides on the guiding mechanism 12. When the pulling device 13 is aligned with the column 14, the pulling device 13 is controlled to hook the guide sleeve 15 on the column 14. The pulling device 13 pulls the guide sleeve 15 away from the column 14, thus removing the guide sleeve 15 from the column 14. Then, the pulling device 13 is controlled to move away from the column 14. Move to the position aligned with the next column 14 to be pulled out guide sleeve 15, and pull out the guide sleeves 15 of all the columns 14 placed on the lifting support body 11 in sequence, completing the removal of the entire batch of column guide sleeves 15. The guide sleeve 15 batch removal device has multiple workstations. By using the column guide sleeve batch removal device, the operation method of removing column guide sleeves 15 by close distance, manually, and one by one is replaced by the operation method of removing column guide sleeves 15. This eliminates multiple possible safety hazards that may occur during the removal of guide sleeves 15, such as tool popping up and injuring people, hook jumping out and injuring people, and high pressure liquid injury from broken liquid pipes. At the same time, it reduces the intensity of manual labor and effectively improves the efficiency of hydraulic support column 14 maintenance.
[0023] like Figures 2 to 5 As shown, in one feasible embodiment, the lifting support 11 includes: a first base plate 111, a frame 112, and a lifting cylinder 113; the first base plate 111 is fixed on the ground; the frame 112 is horizontally arranged above the first base plate 111; the lifting cylinder 113 is vertically arranged, the fixed end of the lifting cylinder 113 is connected to the first base plate 111, and the telescopic end of the lifting cylinder 113 is connected to the frame 112, and the lifting cylinder 113 drives the frame 112 to perform lifting and lowering movements; wherein, the columns 14 are placed on the frame 112 at equal intervals along the length direction of the frame 112.
[0024] In this technical solution, the first base plate 111 is fixed on the ground, the frame 112 is horizontally arranged above the first base plate 111, and the column 14 is placed on the frame 112. The frame 112 and the first base plate 111 are connected by a lifting cylinder 113. The height of the frame 112 is adjusted by extending and retracting the lifting cylinder 113, thereby adjusting the height of the column 14 so that the axis of the column 14 is at the same height as the pulling device 13, and the column 14 and the pulling device 13 are aligned in the height direction. This ensures the concentricity of the subsequent guide sleeve 15 and the pulling device 13, avoids uneven force on the guide sleeve 15 due to non-concentricity with the pulling device 13 during the pulling process, and prevents the pulling device 13 from popping up or the hook from jumping out, thus ensuring the safety of the maintenance of the hydraulic support column 14.
[0025] In this technical solution, the columns 14 are placed at equal intervals along the length of the frame 112, that is, the axial spacing of two adjacent columns 14 is consistent, so that the distance of each step of the pulling device 13 is consistent, eliminating the need to repeatedly calculate the step distance of the pulling device 13, and improving the convenience of control and use of the batch pulling device of the guide sleeve 15.
[0026] Furthermore, the batch removal device for the column guide sleeves also includes a control box. The control box is the control part of the entire batch removal device for the guide sleeves 15. The lifting cylinder 113, the guide mechanism 12, and the pulling device 13 are connected to the control box. The control box is located away from the lifting support body 11. The operator can remotely control the batch removal device for the guide sleeves 15 through the control box, enabling the operator to complete the removal of the guide sleeves 15 from a location away from the on-site work area. As a preferred embodiment, the lifting cylinder 113, the guide mechanism 12, and the pulling device 13 are connected to the control box through high-pressure hydraulic pipes.
[0027] like Figure 2 and Figure 3 As shown, in one feasible embodiment, the column guide sleeve batch pull-out device further includes: a positioning plate assembly and a positioning groove 17; the positioning plate assembly includes at least two positioning plates 16, the positioning plates 16 are arranged along the width direction of the lifting support body 11, the column 14 is placed above the positioning plates 16, and the positioning plates 16 near the pulling device 13 are embedded in the annular groove of the column 14; the positioning groove 17 is provided on the top surface of the positioning plate 16, and the lowest point of the outer circle of the column 14 is located in the positioning groove 17.
[0028] In this technical solution, the frame 112 is provided with multiple positioning plate assemblies. The frame 112 is a multi-station structure. One column 14 is placed on one positioning plate assembly. One column 14 is supported by multiple positioning plates 16. The positioning plate 16 is provided with positioning grooves 17. The column 14 is placed in the positioning grooves 17 so as to radially limit the column 14 through the positioning grooves 17, prevent the column 14 from rolling to both sides, and ensure that the axial distance between two adjacent columns 14 is consistent, thereby ensuring the consistency of the stepping distance of the pulling device 13.
[0029] In some examples, the positioning groove 17 is arc-shaped or V-shaped to accommodate columns 14 of different sizes.
[0030] like Figures 2 to 5 As shown, in one feasible embodiment, the guide mechanism 12 includes: a second base plate 121, a slide rail 122, a pulling mechanism 123, and a moving cylinder 124; the second base plate 121 is fixed on the ground; the slide rail 122 is arranged parallel to the length direction of the lifting support body 11 and extends along the length direction of the lifting support body 11; the pulling mechanism 123 is slidably connected to the slide rail 122; the moving cylinder 124 is arranged horizontally along the length direction of the lifting support body 11, the fixed end of the moving cylinder 124 is connected to the slide rail 122, and the telescopic end of the moving cylinder 124 is connected to the pulling mechanism 123, and the moving cylinder 124 drives the pulling mechanism 123 to move along the length direction of the lifting support body 11.
[0031] In this technical solution, the second base plate 121 is fixed on the ground. The movement of the pulling mechanism 123 is driven by the moving cylinder 124. The slide rail 122 guides the movement of the pulling mechanism 123, so that the pulling mechanism 123 moves along the length of the lifting support 11 to each work position. Thus, by moving the pulling mechanism 123, the guide sleeves 15 of the columns 14 placed on the lifting support 11 are pulled out in sequence. When the fixed end of the moving cylinder 124 is fixed on the slide rail 122, the position of the pulling mechanism 123 is quickly adjusted by controlling the extension and retraction length of the moving cylinder 124. Then, by the action of the pulling mechanism 123, the guide sleeves 15 are automatically pulled out. During the operation, the operator does not need to approach the work area, ensuring the safety of the operator's life and health.
[0032] like Figure 2 , Figure 4 and Figure 5As shown, in one feasible embodiment, the pulling mechanism 123 includes: an adjusting seat 1231, a movable seat 1232, a pulling assembly 1233, and a feed cylinder 1234; the adjusting seat 1231 is slidably connected to the slide rail 122; the movable seat 1232 is slidably connected to the slide rail 122; the fixed end of the movable cylinder 124 is connected to the adjusting seat 1231, and the telescopic end of the movable cylinder 124 is connected to the movable seat 1232, and the movable cylinder 124 drives the movable seat 1232 to move relative to the adjusting seat 1231; the pulling assembly 1233 is slidably connected to the movable seat 1232; the feed cylinder 1234 is arranged horizontally along the width direction of the lifting support 11, the fixed end of the feed cylinder 1234 is connected to the pulling assembly 1233, and the telescopic end of the feed cylinder 1234 is connected to the movable seat 1232, and the feed cylinder 1234 drives the pulling assembly 1233 to move along the width direction of the lifting support 11.
[0033] In this technical solution, the pulling mechanism 123 is a split structure. The adjusting seat 1231 and the moving seat 1232 are connected by the moving cylinder 124. The pulling assembly 1233 is installed on the moving seat 1232. The feed cylinder 1234 extends and retracts to drive the pulling assembly 1233 to move along the width direction of the lifting support body 11, so that the pulling assembly 1233 moves closer to or away from the column 14, thereby enabling the pulling assembly 1233 to approach the column 14 and hook the guide sleeve 15, or after the pulling assembly 1233 hooks the guide sleeve 15, the pulling assembly 1233 moves away from the column 14 to pull out the guide sleeve 15. When the adjusting seat 1231 is locked onto the slide rail 122 and the moving seat 1232 is not locked onto the slide rail 122, the moving cylinder 124 extends and retracts, causing the moving seat 1232 and the pulling assembly 1233 to slide along the slide rail 122, so that the pulling assembly 1233 moves quickly to each work position on the lifting support 11; when the adjusting seat 1231 is not locked onto the slide rail 122 and the moving seat 1232 is locked onto the slide rail 122, the extending and retracting end of the moving cylinder 124 is fixed onto the slide rail 122 along with the moving seat 1232, and the extending and retracting of the moving cylinder 124 adjusts the position of the fixed end of the moving cylinder 124, thereby adjusting the position of the adjusting seat 1231 on the slide rail 122, through the adjusting seat 1231 and the moving seat 1232 Alternating locking mechanisms are engaged on slide rail 122, and adjusting seat 1231 is continuously moved towards moving seat 1232, so that the entire pulling mechanism 123 can slide on slide rail 122. By moving the entire pulling mechanism 123 towards the far end column 14, the situation where moving cylinder 124 cannot extend to the far end position is avoided. The position of adjusting seat 1231 is adjusted by moving the fixed end of moving cylinder 124, so that pulling assembly 1233 can quickly approach the far end column 14, shortening the moving distance and time of pulling assembly 1233, and reducing the length, volume and weight of moving cylinder 124. Pulling mechanism 123 is compact and highly adaptable, saving production and usage costs.
[0034] like Figure 2 and Figure 6 As shown, in one feasible embodiment, the column guide sleeve batch pull-out device further includes: a first limiting member 18 and a first locking cylinder 19. The first limiting member 18 is disposed at the bottom of the adjusting seat 1231, and the first limiting member 18 and the adjusting seat 1231 form a first receiving space, through which the slide rail 122 passes. The first locking cylinder 19 is vertically disposed, and the fixed end of the first locking cylinder 19 is connected to the adjusting seat 1231. The second base plate 121 is pressed against the first locking cylinder 19, raising the adjusting seat 1231 so that the first limiting member 18 contacts the slide rail 122, thus fixing the adjusting seat 1231 on the slide rail 122.
[0035] In this technical solution, the adjusting seat 1231 is locked and automatically controlled by the first locking cylinder 19. When the adjusting seat 1231 slides, it slides in contact with the slide rail 122. The first limiting member 18 is set at the bottom of the adjusting seat 1231, and the slide rail 122 passes through the first receiving space. By connecting the fixed end of the first locking cylinder 19 to the adjusting seat 1231 and setting the first locking cylinder 19 vertically, when the first locking cylinder 19 extends, it presses against the second base plate 121. Due to the reaction force of the second base plate 121 on the first locking cylinder 19, the first... The fixed end of the locking cylinder 19 lifts the adjusting seat 1231 upward, separating the adjusting seat 1231 from the slide rail 122, and pressing the first limiting member 18 tightly onto the slide rail 122, increasing the friction between the first limiting member 18 and the slide rail 122, thereby locking the position of the adjusting seat 1231. At this time, the movement of the pulling assembly 1233 is driven by the moving cylinder 124. When the first locking cylinder 19 retracts, the adjusting seat 1231 falls back under its own gravity, the first limiting member 18 separates from the slide rail 122, and the adjusting seat 1231 contacts the slide rail 122, restoring the moving function of the adjusting seat 1231.
[0036] like Figures 2 to 5 As shown, in one feasible embodiment, the column guide sleeve batch pull-out device further includes: a second limiting member 20 and a second locking cylinder 21; the second limiting member 20 is disposed at the bottom of the movable seat 1232, and the second limiting member 20 and the movable seat 1232 form a second accommodating space, through which the slide rail 122 passes; the second locking cylinder 21 is vertically disposed, and the fixed end of the second locking cylinder 21 is connected to the movable seat 1232. The second locking cylinder 21 is extended and pressed against the second base plate 121, thereby lifting the movable seat 1232, so that the second limiting member 20 contacts the slide rail 122, and the movable seat 1232 is fixed on the slide rail 122.
[0037] In this technical solution, the movable seat 1232 is locked and automatically controlled by the second locking cylinder 21. When the movable seat 1232 slides, it slides in contact with the slide rail 122. The second limiting member 20 is set at the bottom of the movable seat 1232, and the slide rail 122 passes through the second receiving space. By connecting the fixed end of the second locking cylinder 21 to the movable seat 1232 and setting the second locking cylinder 21 vertically, when the second locking cylinder 21 extends, it presses against the second base plate 121. Due to the reaction force of the second base plate 121 on the second locking cylinder 21, the fixed end of the second locking cylinder 21 lifts the movable seat 1232 upward, so that the movable seat 1232 and the slide rail... When the second limiting member 20 is separated from the slide rail 122, the second limiting member 20 is pressed tightly against the slide rail 122, increasing the friction between the second limiting member 20 and the slide rail 122, thereby locking the position of the moving seat 1232. At this time, the position of the pulling assembly 1233 in the length direction of the lifting support body 11 is locked, preventing the pulling assembly 1233 from shifting during the pulling process, and ensuring the structural stability and reliability of the pulling assembly 1233. When the second locking cylinder 21 retracts, the moving seat 1232 falls back under its own gravity, the second limiting member 20 separates from the slide rail 122, and the moving seat 1232 contacts the slide rail 122, restoring the moving function of the moving seat 1232, so that the pulling assembly 1233 can move quickly to the next station.
[0038] Understandably, when the first locking cylinder 19 extends, its extended end abuts against the second base plate 121, at which point the adjusting seat 1231 is fixed to the slide rail 122. The second locking cylinder 21 retracts, leaving a gap between its extended end and the second base plate 121, i.e., the second limiting member 20 separates from the slide rail 122. At this point, the moving seat 1232 is in a free state, and the extension and retraction of the moving cylinder 124 can quickly drive the moving seat 1232 to move along the length of the lifting support 11. When the first locking cylinder 19 retracts and the second locking cylinder 21 extends, the moving seat 1232 is fixed to the slide rail 122 by the second locking cylinder 21. By controlling the fixed end of the moving cylinder 124 to retract towards the moving seat 1232, the adjusting seat 1231 moves forward, thereby enabling the entire pulling mechanism 123 to automatically shift along the slide rail 122. By repeating the above steps, the pulling mechanism 123 can move along the slide rail 122 for its entire stroke along the length of the lifting support body 11.
[0039] like Figure 5 and Figure 6As shown, in one feasible embodiment, the pull assembly 1233 includes: a base 12331, two crossbars 12332, two hooks 12333, two swing cylinders 12334, and a reverse thrust cylinder 12335; the base 12331 is slidably connected to the movable seat 1232; the crossbars 12332 are horizontally arranged and extend along the length direction of the lifting support 11, with the ends of the crossbars 12332 connected to the base 12331, and the two crossbars 12332 are respectively arranged on both sides of the base 12331; the first end of the hook 12333 is rotatably connected to the crossbar 12332, and the hook... The second end of hook 12333 extends towards the lifting support 11, and hook 12333 corresponds to crossbar 12332; the fixed end of swing cylinder 12334 is rotatably connected to crossbar 12332, and the telescopic end of swing cylinder 12334 is rotatably connected to the second end of hook 12333, and swing cylinder 12334 corresponds to hook 12333; the reverse thrust cylinder 12335 is arranged horizontally along the width direction of lifting support 11, the fixed end of reverse thrust cylinder 12335 is connected to base 12331, and the telescopic end of reverse thrust cylinder 12335 extends towards the lifting support 11.
[0040] In this technical solution, the opening and closing angle of the hooks 12333 is automatically controlled by two swing cylinders 12334, so that the two hooks 12333 can hook the guide sleeve 15 from both sides. The movement of the hooks 12333 is automatically controlled by the moving cylinder 124 and the feeding cylinder 1234. The feeding cylinder 1234 controls the axial distance between the hooks 12333 and the guide sleeve 15, so that the hooks 12333 move closer to the guide sleeve 15, or after the hooks 12333 hook the guide sleeve 15, the hooks 12333 move closer to the guide sleeve 15. 3. Move away from the column 14 to pull the guide sleeve 15 off the column 14; extend the reverse thrust cylinder 12335 and press it against the column head of the column 14 to press the guide sleeve 15 onto the two hooks 12333, so that the pulling assembly 1233 has an automatic clamping function, ensuring the stability of the contact between the pulling assembly 1233 and the guide sleeve 15, reducing the possibility of the hooks 12333 popping up or jumping out and injuring people during the operation of pulling the guide sleeve 15, reducing safety hazards, and improving the safety of maintenance of the hydraulic support column 14.
[0041] like Figure 4 and Figure 6 As shown, in one feasible embodiment, the column guide sleeve batch pull-out device further includes: an adjustment hole 22, a fastener 23, and a nut; the adjustment holes 22 are arranged at equal intervals along the length direction of the crossbar 12332; the fastener 23 passes through the fixed end of the swing cylinder 12334 and the adjustment hole 22; the nut is fitted on the outside of the fastener 23, and the nut is threadedly connected to the fastener 23 to detachably connect the fixed end of the swing cylinder 12334 to the crossbar 12332.
[0042] In this technical solution, the crossbar 12332 is provided with multiple adjustment holes 22 for installing the swing cylinder 12334. The swing cylinder 12334 is fastened to the crossbar 12332 by fasteners 23 and nuts. By adjusting the installation position of the fixed end of the swing cylinder 12334, the angle of the swing cylinder 12334 can be adjusted, thereby adjusting the opening amplitude and speed of the hook 12333 to adapt to different sizes of column guide sleeves 15.
[0043] In some examples, the control box includes a PLC controller, a hydraulic control valve assembly, and a remote control receiver module, allowing operators to remotely control the lifting cylinder 113, the moving cylinder 124, the swing cylinder 12334, the reverse thrust cylinder 12335, the first locking cylinder 19, and the second locking cylinder 21 via a remote control or operating panel.
[0044] It will be readily understood by those skilled in the art that the aforementioned advantageous methods can be freely combined and superimposed without conflict.
[0045] The above are merely preferred embodiments of this application and are not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application. The above are merely preferred embodiments of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of this application, and these improvements and modifications should also be considered within the protection scope of this application.
Claims
1. A device for batch removal of column guide sleeves, characterized in that, The bulk pull-out device for the column guide sleeve includes: A lifting support body is arranged horizontally, and a column is placed above the lifting support body, parallel to the width direction of the lifting support body; A guiding mechanism is arranged parallel to the length direction of the lifting support body and is disposed outside the lifting support body; A pulling device is slidably connected to the guide mechanism and engages with the guide sleeve of the column to remove the guide sleeve from the column.
2. The batch pull-out device for column guide sleeves according to claim 1, characterized in that, The lifting support body includes: The first base plate is fixed to the ground. A frame, which is horizontally positioned above the first base plate; A lifting cylinder is provided, wherein the lifting cylinder is vertically arranged, the fixed end of the lifting cylinder is connected to the first base plate, and the telescopic end of the lifting cylinder is connected to the frame, and the lifting cylinder drives the frame to perform lifting and lowering movements. The columns are placed on the frame at equal intervals along the length of the frame.
3. The batch pull-out device for column guide sleeves according to claim 1, characterized in that, The batch pull-out device for the column guide sleeve also includes: A positioning plate assembly, comprising at least two positioning plates arranged along the width direction of the lifting support body, with the column placed above the positioning plates and the positioning plates near the pulling device embedded in the annular groove of the column; A positioning groove is provided on the top surface of the positioning plate, and the lowest axial point of the column is located within the positioning groove.
4. The batch removal device for column guide sleeves according to claim 1, characterized in that, The guiding mechanism includes: The second base plate is fixed to the ground. The slide rail is arranged parallel to the length direction of the lifting support body and extends along the length direction of the lifting support body; A pulling mechanism, which is slidably connected to the slide rail; A movable hydraulic cylinder is arranged horizontally along the length of the lifting support body. The fixed end of the movable hydraulic cylinder is connected to the slide rail, and the telescopic end of the movable hydraulic cylinder is connected to the pulling mechanism. The movable hydraulic cylinder drives the pulling mechanism to move along the length of the lifting support body.
5. A batch pull-out device for column guide sleeves according to claim 4, characterized in that, The pulling mechanism includes: Adjustment seat, which is slidably connected to the slide rail; A movable seat, which is slidably connected to the slide rail; The fixed end of the movable cylinder is connected to the adjusting seat, and the telescopic end of the movable cylinder is connected to the movable seat. The movable cylinder drives the movable seat to move relative to the adjusting seat. A pull-out assembly, which is slidably connected to the movable base; A feed cylinder is arranged horizontally along the width direction of the lifting support body. The fixed end of the feed cylinder is connected to the pulling assembly, and the telescopic end of the feed cylinder is connected to the movable seat. The feed cylinder drives the pulling assembly to move along the width direction of the lifting support body.
6. A batch pull-out device for column guide sleeves according to claim 5, characterized in that, The batch pull-out device for the column guide sleeve also includes: A first limiting member is disposed at the bottom of the adjusting seat, and the first limiting member and the adjusting seat form a first receiving space, through which the slide rail passes; The first locking cylinder is vertically arranged, and its fixed end is connected to the adjusting seat. The second base plate is pressed against the first locking cylinder by its telescopic end, which lifts the adjusting seat so that the first limiting member contacts the slide rail, thereby fixing the adjusting seat on the slide rail.
7. A batch pull-out device for column guide sleeves according to claim 5, characterized in that, The batch pull-out device for the column guide sleeve also includes: The second limiting member is disposed at the bottom of the movable seat, and the second limiting member and the movable seat form a second receiving space, through which the slide rail passes; The second locking cylinder is vertically arranged, and its fixed end is connected to the movable seat. The second locking cylinder presses against the second base plate through its telescopic end, lifting the movable seat so that the second limiting member contacts the slide rail, thereby fixing the movable seat on the slide rail.
8. A batch pull-out device for column guide sleeves according to claim 5, characterized in that, The pull-out assembly includes: A base, which is slidably connected to the movable seat; Two horizontal bars are provided, which are set horizontally and extend along the length of the lifting support body. The ends of the horizontal bars are connected to the base, and the two horizontal bars are respectively arranged on both sides of the base. Two hooks, the first end of which is rotatably connected to the crossbar, and the second end of which extends toward the lifting support body, with each hook corresponding to a crossbar; Two swing cylinders are provided. The fixed end of the swing cylinder is rotatably connected to the crossbar, and the telescopic end of the swing cylinder is rotatably connected to the second end of the hook. The swing cylinder and the hook are in one-to-one correspondence. A reverse thrust cylinder is arranged horizontally along the width direction of the lifting support body. The fixed end of the reverse thrust cylinder is connected to the base, and the telescopic end of the reverse thrust cylinder extends towards the lifting support body.
9. A batch pull-out device for column guide sleeves according to claim 8, characterized in that, The batch pull-out device for the column guide sleeve also includes: Adjustment holes are arranged at equal intervals along the length of the crossbar; Fasteners that pass through the fixed end of the swing cylinder and the adjusting hole; A nut, which is fitted onto the outside of the fastener and threaded to the fastener, detachably connects the fixed end of the swing cylinder to the crossbar.
10. A batch pull-out device for column guide sleeves according to any one of claims 1 to 9, characterized in that, The batch pull-out device for the column guide sleeve also includes: A control box is located away from the lifting support body; The control box is electrically connected to the lifting support body, the control box is electrically connected to the guide mechanism, and the control box is electrically connected to the pulling device.