An automatic assembly system for a combination gasket

Abstract

The utility model discloses a kind of combined gasket automatic feeding assembly system, comprising: automatic feeding module, automatic feeding module is used to place gasket, and gasket is sequentially discharged one by one;Positioning movement module, positioning movement module is located at the side of automatic feeding module, and the product to be assembled with gasket is positioned and moved;Grabbing assembly module, grabbing assembly module is linked with automatic feeding module, positioning movement module, for grabbing the gasket that automatic feeding module sequentially discharges, and the gasket grabbed is assembled on the product on positioning movement module.The utility model has the beneficial effects as follows:1, solve the problem of low efficiency in manual assembly process, and prone to miss loading or assembly not in place.2, the whole device is pure mechanical structure, low in cost, low in operating cost, and high in stability.3, easy to realize standardized application, can be extended according to actual assembly material, and the application range is wide.

Description

Technical Field

[0001] This utility model relates to the fields of automobiles and new energy technologies, and in particular to an automatic feeding and assembly system for combined washers. Background Technology

[0002] As China enters a stage of rapid industrial development, the shortage of manpower is becoming increasingly apparent. Furthermore, the use of manual labor is prone to fatigue and errors, leading to decreased production efficiency. At the same time, manual operation may result in decreased product quality or even accidents due to negligence and fatigue. Moreover, from a cost perspective, in long production cycles, machinery can achieve mass production, reduce manufacturing costs, and thus lower the price of the final product, thereby improving product competitiveness. In short, using manual handling of materials results in low production efficiency, low precision, high cost, and low safety. Summary of the Invention

[0003] According to an embodiment of the present invention, an automatic feeding and assembly system for combined washers is provided, comprising: The automatic feeding module is used to place the washers and discharge them one by one in an orderly manner. The positioning and moving module is located on one side of the automatic feeding module and positions and moves the product to be assembled with the gasket. The gripping assembly module connects with the automatic feeding module and the positioning and moving module. It is used to grip the washers discharged one by one by the automatic feeding module and assemble the gripped washers onto the product located on the positioning and moving module.

[0004] Furthermore, the automatic feeding module includes: Separating and sorting mechanism, used to discharge washers one by one in an orderly manner; The discharge channel is connected at one end to the output end of the separation and sorting mechanism, and is used to receive and transport the gaskets discharged in an orderly manner by the separation and sorting mechanism. A support frame is installed on one side of the separation and sorting mechanism; Separating cylinder, the separating cylinder is mounted on the bracket; The separation platform is located at the output end of the separation cylinder and is used to receive the gaskets that are discharged in an orderly manner from the discharge channel.

[0005] Furthermore, the positioning and movement module includes: Base plate; A pair of guide rails are provided on both sides of the top of the base plate; The movable plate is slidably connected to a pair of guide rails; The product placement platform is located on top of the moving plate and is equipped with positioning blocks for positioning the products. The driver moves the movable plate along a pair of guide rails.

[0006] Furthermore, the actuator is a cylinder.

[0007] Furthermore, the positioning and moving module includes a hydraulic buffer, which is disposed on the remaining two sides of the top of the base plate.

[0008] Furthermore, the capture and assembly module includes: The moving module provides the driving force for movement along the X, Y, and Z axes; The gripper is located at the output end of the moving module. It grabs the washers discharged one by one by the automatic feeding module and assembles the grabbed washers onto the product located on the positioning moving module. A positioning camera is installed on the moving module to identify the position of the product and gasket.

[0009] Furthermore, the grasping and assembly module also includes a re-inspection camera, which is set on the moving module to detect the status of the gasket assembled on the product.

[0010] An automatic feeding and assembly system for combined washers according to an embodiment of the present utility model has the following beneficial effects: 1. Solves the problems of low efficiency and easy omissions or incomplete assembly in the manual assembly process.

[0011] 2. The entire set of equipment is a purely mechanical structure, with low cost, low operating expenses, and high stability.

[0012] 3. It is easy to achieve standardized application and can be extended to a wide range of applications based on actual assembly materials.

[0013] 4. The consistency and reliability of the assembled products are improved, which can enhance the product's competitive advantage in the market.

[0014] It should be understood that both the foregoing general description and the following detailed description are exemplary and intended to provide further illustration of the claimed technology. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of an automatic feeding and assembly system for combined washers according to an embodiment of the present utility model.

[0016] Figure 2 This is a three-dimensional structural diagram of the automatic feeding module of an automatic feeding and assembly system for combined washers according to an embodiment of the present invention.

[0017] Figure 3 This is a three-dimensional structural diagram of the gripping and assembly module of an automatic feeding and assembly system for combined washers according to an embodiment of the present invention.

[0018] Figure 4 This is a three-dimensional structural diagram of the positioning and moving module of an automatic feeding and assembly system for combined washers according to an embodiment of the present invention.

[0019] Figure 5 This is a partially enlarged structural diagram of the automatic feeding module of an automatic feeding and assembly system for combined washers according to an embodiment of the present invention.

[0020] Figure 6 This is a cross-sectional view of an automatic feeding and assembly system for combined washers according to an embodiment of the present invention, when the separation cylinder is not lifted.

[0021] Figure 7 This is a cross-sectional view of the automatic feeding and assembly system for combined washers according to an embodiment of the present invention, during the lifting of the separation cylinder. Detailed Implementation

[0022] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, further illustrating the present invention.

[0023] First, combine Figures 1-7 This invention describes an automatic feeding and assembly system for combined washers according to an embodiment of the present invention, used to assemble washers one by one onto corresponding products, and has a wide range of applications.

[0024] like Figures 1-7 As shown, an embodiment of the present invention provides an automatic feeding and assembly system for combined washers, comprising an automatic feeding module 1, a positioning and moving module 2, and a gripping and assembly module 3.

[0025] Specifically, such as Figures 1-2As shown in Figures 5-7, the automatic feeding module 1 is used to place washers and discharge them one by one in an orderly manner. The automatic feeding module 1 includes: a separation and sorting mechanism 11, a discharge channel 12, a support 13, a separation cylinder 14, and a separation platform 15. The separation and sorting mechanism 11 is used to discharge the washers one by one in an orderly manner. The separation mechanism consists of a vibrating plate, a linear vibrator, and a corresponding linear vibrating track, as used in the prior art. One end of the discharge channel 12 is connected to the output end of the separation and sorting mechanism 11 and is used to receive and transport the washers discharged in an orderly manner by the separation and sorting mechanism 11. The support 13 is set on one side of the separation and sorting mechanism 11. The separation cylinder 14 is set on the support 13. The separation platform 15 is set on the output end of the separation cylinder 14 and is used to receive the washers discharged in an orderly manner by the discharge channel 12. In use, when the separating platform 15 receives a washer, the separating cylinder 14 drives the separating platform 15 to rise so that the gripping assembly module 3 can grip it. At this time, the separating platform 15 blocks the discharge channel 12 to prevent the washer from running out. After the washer is gripped and taken away by the gripping assembly module 3, the separating cylinder 14 drives the separating platform 15 to fall so as to receive the next washer.

[0026] Specifically, such as Figure 1 , 4 As shown, the positioning and moving module 2 is located on one side of the automatic feeding module 1, positioning and moving the product to be assembled with the washer. The positioning and moving module 2 includes: a base plate 21, a pair of guide rails 22, a moving plate 23, a product placement platform 24, and a driver 25. The pair of guide rails 22 are located on the top sides of the base plate 21; the moving plate 23 is slidably connected to the pair of guide rails 22; the product placement platform 24 is located on top of the moving plate 23, and the product placement platform 24 is provided with positioning blocks 241 for positioning the product; the driver 25 drives the moving plate 23 to move on the pair of guide rails 22, and the driver 25 is a cylinder. By controlling the movement of the product placement platform 24 on the pair of guide rails 22 through the driver 25, the manual placement position and the assembly position are separated, ensuring the safety of manual operation.

[0027] Furthermore, such as Figure 1 , 4 As shown, the positioning and moving module 2 includes a hydraulic buffer 26, which is disposed on the top remaining two sides of the base plate 21, so that the product placement platform 24 can smoothly and accurately reach the designated position during each movement.

[0028] Specifically, such as Figure 1 , 3As shown, the gripping assembly module 3 is connected to the automatic feeding module 1 and the positioning and moving module 2. It grips the washers discharged one by one from the automatic feeding module 1 and assembles the gripped washers onto the product located on the positioning and moving module 2. The gripping assembly module 3 includes a moving module 31, a gripper 32, and a positioning camera 33. The moving module 31 provides the driving force for the X, Y, and Z axis movements; the gripper 32 is located at the output end of the moving module 31, gripping the washers discharged one by one from the automatic feeding module 1 and assembling the gripped washers onto the product located on the positioning and moving module 2; the positioning camera 33 is located on the moving module 31 to identify the position of the product and the washers, ensuring consistency in product assembly each time.

[0029] Furthermore, such as Figure 1 , 3 As shown, the gripping assembly module 3 also includes a re-inspection camera 34, which is set on the moving module 31 and is used to detect the status of the gasket assembled on the product.

[0030] Working principle: After the gasket is sent from the separation and sorting mechanism 11 to the separation table 15 via the discharge channel 12, the separation table 15 receives the first gasket. The separation cylinder 1413 operates to lift the separation table 15 and the first gasket, and blocks the gaskets on the subsequent discharge channel 12, so as to facilitate the gripping module to grip the material.

[0031] The moving module 31 drives the gripper 32 to move to the position of the first washer, thereby gripping the washer. The product to be assembled is placed manually on the product placement platform 24. The product placement platform 24 is moved by the driver 25 to move the product to the assembly position. Then, the positioning camera 33 takes pictures of the product to determine the assembly position. The moving module 31 drives the gripper 32 to move to the assembly position. The gripper 32 opens to assemble the washer onto the product. After assembly, the re-inspection camera 34 re-inspects the assembled product.

[0032] After the re-inspection is completed, the product placement platform 24 is reset by the driver 25. The assembled product arrives at the manual loading and unloading position. After the manual removes the assembled product and puts in the new product, the product placement platform 24 arrives at the assembly position again and repeats the above actions to assemble the new product.

[0033] Above, refer to Figures 1-7 An automatic feeding and assembly system for combined washers according to an embodiment of the present invention is described, which has the following beneficial effects: 1. Solves the problems of low efficiency and easy omissions or incomplete assembly in the manual assembly process.

[0034] 2. The entire set of equipment is a purely mechanical structure, with low cost, low operating expenses, and high stability.

[0035] 3. It is easy to achieve standardized application and can be extended to a wide range of applications based on actual assembly materials.

[0036] 4. The consistency and reliability of the assembled products are improved, which can enhance the product's competitive advantage in the market.

[0037] It should be noted that, in this specification, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0038] Although the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as a limitation of the present invention. Various modifications and substitutions to the present invention will be apparent to those skilled in the art after reading the above content. Therefore, the scope of protection of the present invention should be defined by the appended claims.

Claims

1. An automatic feeding and assembly system for combined washers, characterized in that, Include: An automatic feeding module is used to place washers and discharge them one by one in an orderly manner. A positioning and moving module is located on one side of the automatic feeding module, which positions and moves the product to be assembled with the gasket. A gripping assembly module, which is connected to the automatic feeding module and the positioning and moving module, is used to grip the washers discharged one by one by the automatic feeding module and assemble the gripped washers onto the product located on the positioning and moving module.

2. The automatic feeding and assembly system for combined washers as described in claim 1, characterized in that, The automatic feeding module includes: A separation and sorting mechanism is used to discharge the washers one by one in an orderly manner; The discharge channel is connected at one end to the output end of the separation and sorting mechanism, and is used to receive and transport the washers discharged in an orderly manner by the separation and sorting mechanism. A support bracket is disposed on one side of the separation and sorting mechanism; A separation cylinder, which is mounted on the bracket; A separation platform is installed on the output end of the separation cylinder to receive the gaskets that are discharged in an orderly manner from the discharge channel.

3. The automatic feeding and assembly system for combined washers as described in claim 1, characterized in that, The positioning and movement module includes: Base plate; A pair of guide rails, the pair of guide rails being disposed on the top two sides of the base plate; A movable plate, which is slidably connected to the pair of guide rails; The product placement platform is located on top of the movable plate, and the product placement platform is provided with positioning blocks for positioning products; A driver that drives the movable plate to move on the pair of guide rails.

4. The automatic feeding and assembly system for combined washers as described in claim 3, characterized in that, The actuator is a cylinder.

5. The automatic feeding and assembly system for combined washers as described in claim 3 or 4, characterized in that, The positioning and moving module includes a hydraulic buffer, which is disposed on the remaining two sides of the top of the base plate.

6. The automatic feeding and assembly system for combined washers as described in claim 1, characterized in that, The grasping and assembly module includes: The moving module provides the driving force for movement along the X, Y, and Z axes; The gripper is located at the output end of the moving module. It grips the washers discharged one by one by the automatic feeding module and assembles the gripped washers onto the product located on the positioning moving module. A positioning camera is mounted on the mobile module to identify the position of the product and the gasket.

7. The automatic feeding and assembly system for combined washers as described in claim 6, characterized in that, The gripping and assembly module further includes a re-inspection camera, which is mounted on the moving module and used to detect the status of the gasket assembled on the product.

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