Automatic exchange mechanism of gantry machining center with double worktables
Patent Information
- Application Number
- CN202521917494.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-08
AI Technical Summary
[0014]与现有技术相比,本实用新型具有以下有益效果:本实用新型结构可通过驱动电机带动支撑螺杆进行转动,从而便于带动移动滑块进行位移,就可对交换台底座上方的两组工作台位置进行调节,使得两组工作台进行快速交换位置,便于对一组工作台上的工件加工后,通过交换台底座的位移调节两组工作台的位置,便于加工中心对两一组工作台上的工件进行加工,另外通过液压气缸可便于对工作台顺着导轨的方向进行调节位移,便于对工作台的工件进行进一步调节方便适应加工中心对工件进行加工,便于对工作台上五金件的不同位置进行加工。
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Figure CN224779900U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gantry machining centers, and more specifically, to an automatic exchange mechanism for a gantry machining center with dual worktables. Background Technology
[0002] Most existing machining equipment or automated machining equipment uses a single worktable to fix the workpiece. When this single worktable is working, the machining equipment needs to stop working and wait for the worktable to be changed. Since changing the workpiece on the worktable takes up the machining equipment's working time, it will inevitably reduce the production efficiency of the machining equipment.
[0003] Existing dual-worktable exchange equipment for hardware processing is problematic because most hardware processing equipment is equipped with dual worktables to enable different processing steps for hardware tools. The difficulty in adjusting the dual worktables makes rapid exchange between them difficult, thus affecting processing efficiency. Furthermore, after the dual worktables are exchanged, their inability to move horizontally necessitates readjusting the hardware positions when processing different parts of the worktables. This readjustment is time-consuming and cumbersome, further impacting hardware processing efficiency.
[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content
[0005] The purpose of this utility model is to provide an automatic exchange mechanism with dual worktables in a gantry machining center to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: An automatic exchange mechanism with dual worktables in a gantry machining center includes a platform support, a support platform on the surface of the platform support, a base plate, a vertical plate and a drive motor on the surface of the support platform, a support screw on the drive end of the drive motor, a movable slider screwed onto the surface of the support screw, and an exchange table base on the surface of the movable slider. The base of the exchange station is provided with a mounting plate, the mounting plate is provided with a guide rail, the guide rail is fitted with a guide rail slider, the guide rail slider is provided with a worktable, there are two sets of mounting plates, the two sets of mounting plates are respectively located at both ends of the surface of the exchange station base, the surface of the exchange station base is provided with a hydraulic cylinder, and the extension end of the hydraulic cylinder is fixedly connected to a push plate.
[0007] Furthermore, the upright plate is fixedly connected to the surface of the support platform, and a positioning bearing is provided on the side of the upright plate. One end of the support screw is fixedly connected to the inner ring surface of the positioning bearing, and the other end of the support screw is fixedly connected to the drive end of the drive motor.
[0008] Furthermore, the base plate is fixedly connected to the surface of the support platform, a placement plate is provided on the surface of the base plate, a guide plate is provided on the surface of the placement plate, and a moving groove is provided on the surface of the guide plate.
[0009] Furthermore, a rotating rod is provided on the side of the moving groove, and an auxiliary wheel is sleeved on the surface of the rotating rod. Multiple sets of rotating rods are provided, and the multiple sets of rotating rods are arranged linearly at equal intervals about the side of the moving groove.
[0010] Furthermore, a movable block is fitted onto the surface of the guide plate, and the movable block is slidably connected to the guide plate, with the exchange platform base fixedly connected to the surface of the movable block.
[0011] Furthermore, the push plate is fixedly connected to the bottom of the workbench, the telescopic end of the hydraulic cylinder passes through the mounting plate, an auxiliary plate is provided on the surface of the mounting plate, and the side of the auxiliary plate is provided with Velcro.
[0012] Furthermore, a limiting plate is provided on the end face of the workbench, and a wave-shaped cover and a traction plate are provided on the side of the limiting plate, with one end of the traction plate penetrating through the auxiliary plate.
[0013] Furthermore, one end of the wave cover is fixedly connected to the side of the limiting plate, and the other end of the wave cover is provided with a limiting block, the surface of which is provided with a Velcro plane.
[0014] Compared with the prior art, the present invention has the following advantages: The structure of the present invention can drive the support screw to rotate through the drive motor, thereby facilitating the displacement of the moving slider. This allows for adjustment of the positions of the two sets of worktables above the exchange table base, enabling rapid exchange of positions between the two sets of worktables. After processing the workpiece on one set of worktables, the positions of the two sets of worktables can be adjusted by the displacement of the exchange table base, facilitating the machining center to process the workpieces on both sets of worktables. In addition, the hydraulic cylinder can facilitate the adjustment and displacement of the worktable along the guide rail, allowing for further adjustment of the workpieces on the worktable to adapt to the machining center's processing of the workpieces and facilitating the processing of different positions of the hardware on the worktable. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a structural schematic diagram of an automatic exchange mechanism with double worktables in a gantry machining center according to an embodiment of the present utility model; Figure 2 This is a top view of an automatic exchange mechanism with double worktables in a gantry machining center according to an embodiment of the present utility model; Figure 3 It is based on Figure 2 Enlarged structural diagram at point A in the diagram; Figure 4 This is a front view of an automatic exchange mechanism with double worktables in a gantry machining center according to an embodiment of the present utility model; Figure 5 It is based on Figure 4 Enlarged structural diagram at point B in the diagram; Figure 6 This is a schematic diagram of the structure of a gantry machining center with an automatic exchange mechanism featuring double worktables after a set of worktables has been removed, according to an embodiment of the present utility model. Figure 7 It is based on Figure 6 Enlarged structural diagram at point C; Figure 8 This is a partial sectional view of an automatic exchange mechanism with double worktables in a gantry machining center according to an embodiment of the present utility model. Figure 9 This is a schematic diagram of the waveform cover and limiting plate structure of an automatic exchange mechanism with double worktables in a gantry machining center according to an embodiment of the present utility model.
[0017] Figure label: 1. Platform bracket; 2. Support platform; 3. Base plate; 4. Vertical plate; 5. Drive motor; 6. Support screw; 7. Moving slider; 8. Exchange table base; 9. Mounting plate; 10. Guide rail; 11. Guide rail slider; 12. Worktable; 13. Hydraulic cylinder; 14. Push plate; 15. Positioning bearing; 16. Placement plate; 17. Guide plate; 18. Moving slot; 19. Rotating rod; 20. Auxiliary wheel; 21. Moving block; 22. Auxiliary plate; 23. Limiting plate; 24. Wave-shaped cover; 25. Traction plate; 26. Velcro flat surface; 27. Velcro rough surface; 28. Limiting block. Detailed Implementation
[0018] The utility model will now be further described with reference to the accompanying drawings and specific embodiments: Please see Figure 1-9According to an embodiment of the present invention, an automatic exchange mechanism for a gantry machining center with dual worktables includes a platform support 1. A support platform 2 is provided on the surface of the platform support 1. A base plate 3, a vertical plate 4, and a drive motor 5 are provided on the surface of the support platform 2. A support screw 6 is provided at the drive end of the drive motor 5. A movable slider 7 is screwed onto the surface of the support screw 6. An exchange table base 8 is provided on the surface of the movable slider 7. By starting the drive motor 5, the support screw 6 is rotated, thereby facilitating the displacement of the movable slider 7 along the support screw 6. This facilitates the adjustment of the positions of the two sets of worktables 12 above the exchange table base 8, thereby enabling the machining center to process the workpieces on the other set of worktables 12.
[0019] The base 8 of the exchange station is provided with a mounting plate 9, a guide rail 10, a guide rail slider 11, and a worktable 12. There are two sets of mounting plates 9, which are located at opposite ends of the surface of the base 8 of the exchange station. The base 8 of the exchange station is provided with a hydraulic cylinder 13, and a push plate 14 is fixedly connected to the telescopic end of the hydraulic cylinder 13. The guide rail 10 facilitates the displacement of the guide rail slider 11. In addition, the cooperation between the guide rail 10 and the guide rail slider 11 facilitates the support of the worktable 12, reducing the pressure of the worktable 12 on the telescopic end of the hydraulic cylinder 13. The hydraulic cylinder 13 facilitates the pushing of the push plate 14.
[0020] Please see Figure 1 , Figure 2 and Figure 8 As shown, the upright plate 4 is fixedly connected to the surface of the support platform 2. A positioning bearing 15 is provided on the side of the upright plate 4. One end of the support screw 6 is fixedly connected to the inner ring surface of the positioning bearing 15, and the other end of the support screw 6 is fixedly connected to the drive end of the drive motor 5. When the drive motor 5 is started, the support screw 6 rotates in conjunction with the positioning bearing 15, thereby causing the movable slider 7 screwed on the support screw 6 to move. Through the support of the positioning bearing 15 on one end of the support screw 6, and in conjunction with the support of the guide plate 17 and the movable block 21, the downward pressure of the support screw 6 on the drive end of the drive motor 5 is reduced, making it easier for the drive motor 5 to drive the support screw 6 to rotate.
[0021] Please see Figure 2 and Figure 3As shown, the base plate 3 is fixedly connected to the surface of the support platform 2. A placement plate 16 is provided on the surface of the base plate 3, and a guide plate 17 is provided on the surface of the placement plate 16. A moving groove 18 is opened on the surface of the guide plate 17, and a rotating rod 19 is provided on the side of the moving groove 18. An auxiliary wheel 20 is sleeved on the surface of the rotating rod 19. Multiple sets of rotating rods 19 are arranged linearly at equal intervals about the side of the moving groove 18. A moving block 21 is sleeved on the surface of the guide plate 17 and is slidably connected to the guide plate 17. The exchange table base 8 is fixedly connected to the surface of the moving block 21. When the moving block 21 slides on the guide plate 17, the rotation of multiple sets of auxiliary wheels 20 helps to reduce the friction between the moving block 21 and the guide plate 17, thereby facilitating the drive motor 5 to drive the moving slider 7 to move by driving the support screw 6. The guide plate 17 has an overall "T" shaped plate structure to prevent the moving block 21 from detaching from the guide plate 17.
[0022] Please see Figures 4-7 and Figure 9 As shown, the push plate 14 is fixedly connected to the bottom of the workbench 12. The telescopic end of the hydraulic cylinder 13 passes through the mounting plate 9. An auxiliary plate 22 is provided on the surface of the mounting plate 9. The side of the auxiliary plate 22 is provided with a Velcro surface 27. A limit plate 23 is provided on the end face of the workbench 12. A wave-shaped cover 24 and a traction plate 25 are provided on the side of the limit plate 23. One end of the traction plate 25 passes through the auxiliary plate 22. One end of the wave-shaped cover 24 is fixedly connected to the side of the limit plate 23. A limit block 28 is provided on the other end of the wave-shaped cover 24. The surface of the limit block 28 is provided with a Velcro surface 26. When the push plate 14 is pushed by the hydraulic cylinder 13, it is convenient to drive the workbench 12 to be further lifted. The adjustment mechanism improves the convenience of machining in the machining center. In addition, the cooperation between the guide rail 10 and the guide rail slider 11 can reduce the downward pressure of the worktable 12 on the extension end of the hydraulic cylinder 13. When the worktable 12 is displaced, it can drive the wave cover 24 to unfold or retract and fold. The traction plate 25 can limit the upper part of the wave cover 24 to prevent the wave cover 24 from tilting. The unfolding of the wave cover 24 can prevent the debris generated by the machining center from falling between the two sets of guide rails 10, which is inconvenient to clean. In addition, the adhesion between the Velcro plane 26 and the Velcro rough surface 27 facilitates subsequent disassembly. The traction plate 24 can slide within the auxiliary plate 22.
[0023] Through the above-described solution of this utility model, the drive motor 5 can drive the support screw 6 to rotate, thereby facilitating the displacement of the movable slider 7. This allows for the adjustment of the positions of the two sets of worktables 12 above the exchange table base 8, enabling the two sets of worktables 12 to quickly exchange positions. After processing the workpiece on one set of worktables 12, the positions of the two sets of worktables 12 can be adjusted by the displacement of the exchange table base 8, facilitating the machining center to process the workpieces on both sets of worktables 12. In addition, the hydraulic cylinder 13 can facilitate the adjustment and displacement of the worktables 12 along the direction of the guide rail 10, allowing for further adjustment of the workpieces on the worktables 12 to adapt to the machining center's processing of the workpieces.
[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0026] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic exchange mechanism for a gantry machining center with dual worktables, comprising a platform support (1), characterized in that, The platform support (1) is provided with a support platform (2), the support platform (2) is provided with a base plate (3), a vertical plate (4) and a drive motor (5), the drive end of the drive motor (5) is provided with a support screw (6), the support screw (6) is screwed with a movable slider (7), and the movable slider (7) is provided with an exchange table base (8). The surface of the exchange station base (8) is provided with an installation plate (9), the surface of the installation plate (9) is provided with a guide rail (10), the surface of the guide rail (10) is fitted with a guide rail slider (11), the surface of the guide rail slider (11) is provided with a worktable (12), the installation plate (9) is provided with two sets, the two sets of installation plates (9) are respectively located at both ends of the surface of the exchange station base (8), the surface of the exchange station base (8) is provided with a hydraulic cylinder (13), and the extension end of the hydraulic cylinder (13) is fixedly connected to a push plate (14).
2. The automatic exchange mechanism with double worktables in a gantry machining center according to claim 1, characterized in that, The upright plate (4) is fixedly connected to the surface of the support platform (2). A positioning bearing (15) is provided on the side of the upright plate (4). One end of the support screw (6) is fixedly connected to the inner ring surface of the positioning bearing (15), and the other end of the support screw (6) is fixedly connected to the drive end of the drive motor (5).
3. The automatic exchange mechanism with double worktables in a gantry machining center according to claim 1, characterized in that, The base plate (3) is fixedly connected to the surface of the support platform (2). A placement plate (16) is provided on the surface of the base plate (3), a guide plate (17) is provided on the surface of the placement plate (16), and a moving groove (18) is provided on the surface of the guide plate (17).
4. The automatic exchange mechanism with double worktables in a gantry machining center according to claim 3, characterized in that, The moving groove (18) is provided with a rotating rod (19) on its side. An auxiliary wheel (20) is sleeved on the surface of the rotating rod (19). There are multiple sets of rotating rods (19), and the multiple sets of rotating rods (19) are arranged linearly at equal intervals about the side of the moving groove (18).
5. The automatic exchange mechanism with double worktables in a gantry machining center according to claim 3, characterized in that, The guide plate (17) is fitted with a movable block (21), which is slidably connected to the guide plate (17). The exchange platform base (8) is fixedly connected to the surface of the movable block (21).
6. The automatic exchange mechanism with double worktables in a gantry machining center according to claim 1, characterized in that, The push plate (14) is fixedly connected to the bottom of the workbench (12). The telescopic end of the hydraulic cylinder (13) passes through the mounting plate (9). An auxiliary plate (22) is provided on the surface of the mounting plate (9). A Velcro surface (27) is provided on the side of the auxiliary plate (22).
7. The automatic exchange mechanism with double worktables in a gantry machining center according to claim 1, characterized in that, The workbench (12) is provided with a limiting plate (23) on its end face. The limiting plate (23) is provided with a wave cover (24) and a traction plate (25) on its side. One end of the traction plate (25) passes through the auxiliary plate (22).
8. An automatic exchange mechanism with double worktables in a gantry machining center according to claim 7, characterized in that, One end of the waveform cover (24) is fixedly connected to the side of the limiting plate (23), and the other end of the waveform cover (24) is provided with a limiting block (28), and the surface of the limiting block (28) is provided with a Velcro plane (26).