Structure of cylinder control baffle

CN224780010UActive Publication Date: 2026-09-22SHANDONG FAIN FUTURE INTELLIGENT MFG CO LTD
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Patent Information

Application Number
CN202522333079.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2026-09-22
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

[0003]现有落料挡板机构普遍结构复杂,多数机构包含大量定制化零部件,不仅加工工序繁琐、生产周期长,还导致制造成本居高不下;同时,复杂的结构设计增加了设备组装难度,现场安装与调试需耗费大量人力与时间,显著提升了设备前期投入成本

Benefits of technology

[0015]本实用新型提供了一种气缸控制挡料板的结构。与现有技术相比具备以下有益效果:

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a structure of cylinder control material blocking board, including connecting plate, still include cylinder, the telescopic end fixed connection of cylinder has telescopic link, a structure of cylinder control material blocking board is through simplifying structure design, reduces the number and processing procedure of customization part, has reduced the manufacturing difficulty of spare part, has shortened production cycle, has promoted overall production efficiency, and reduces non - standard spare purchase demand, reduces raw material purchase cost and inventory management cost, optimization production supply chain, further reduce equipment manufacturing cost, strengthen equipment market competitiveness, and spare part processing process is simple, and the degree of standardization is high, not only reduces equipment assembly difficulty, shortens the installation work hour, saves installation manpower and time cost for the user, while the interchangeability of standard parts is strong, when equipment maintenance or part replacement, need not custom -made special accessories, improve maintenance convenience greatly, reduce equipment later period operation and maintenance cost.
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Description

Technical Field

[0001] This utility model relates to the field of automatic feeding technology for machine tools, specifically a structure for a cylinder-controlled baffle plate. Background Technology

[0002] In the field of automated production lines, automatic feeding equipment is a core component of material handling, and its operational stability and efficiency directly affect the overall production process. The material discharge baffle mechanism, as a key component of automatic feeding equipment, primarily undertakes the functions of blocking, limiting, and avoiding materials such as pipes.

[0003] Existing material discharge baffle mechanisms are generally complex in structure, with most mechanisms containing a large number of customized parts. This not only makes the processing procedures cumbersome and the production cycle long, but also leads to high manufacturing costs. At the same time, the complex structural design increases the difficulty of equipment assembly, and on-site installation and commissioning require a lot of manpower and time, significantly increasing the initial investment cost of the equipment.

[0004] Secondly, the existing mechanisms have poor material blocking effect and insufficient adaptability. On the one hand, when switching between pipes of different diameters, the existing structures are difficult to achieve precise adaptation. Especially when dealing with larger diameter pipes, the material blocking often fails and the pipe falls due to insufficient material blocking force or low position control accuracy, which seriously affects the continuity and stability of automatic feeding and may even cause production line shutdowns. Furthermore, some mechanisms adopt a single specification to adapt to a single scenario design, which cannot flexibly cope with working conditions with different lengths and different material blocking force requirements. The scope of application is narrow and it is difficult to meet the usage needs of diverse production scenarios.

[0005] Furthermore, when existing mechanisms handle large-diameter pipes or high-load material blocking scenarios over long periods, the core components are prone to damage due to insufficient load-bearing capacity, leading to overall structural failure. Moreover, due to the low standardization and poor interchangeability of parts, custom-made replacement parts are required after a failure, which not only prolongs equipment downtime but also significantly increases subsequent maintenance costs.

[0006] Therefore, this utility model provides a structure for a cylinder-controlled baffle plate to solve the above problems. Utility Model Content

[0007] To address the shortcomings of existing technologies, this invention provides a structure for a cylinder-controlled baffle plate, which solves the aforementioned problems.

[0008] To achieve the above objectives, this utility model is implemented through the following technical solution: a structure for a cylinder-controlled baffle, including a connecting plate that serves as the overall installation reference and the bearing base for each component, which is connected by bolts to ensure the relative position accuracy of each component and to ensure the coordination of the mechanism's movement; it also includes a cylinder that serves as a power source, which provides horizontal driving force through the extension and retraction of a telescopic rod, and the stroke accuracy of the cylinder determines the rotation angle of the baffle, thereby controlling the accuracy of the baffle position, and different cylinder diameters can be selected according to load requirements to meet the baffle force requirements.

[0009] The telescopic end of the cylinder is fixedly connected to a telescopic rod. A floating joint is fixedly assembled at the end of the telescopic rod away from the cylinder. The floating joint serves as a flexible transition component connecting the cylinder and the Y-type joint. One end is rigidly connected to the cylinder telescopic rod, and the other end is fixed to the Y-type joint. It can absorb cylinder installation errors and movement coaxiality deviations through slight angle compensation, avoid the cylinder piston rod bearing additional radial force, and extend the service life of the cylinder.

[0010] Furthermore, a locking screw is fixedly installed on the connecting plate. This locking screw has both fixing and hinge functions. On the one hand, it is fixedly installed on the connecting plate to provide rigid support. On the other hand, it serves as the rotation fulcrum of the baffle, forming the core of the lever structure, so that the baffle can rotate precisely around it. A baffle is rotatably connected to the locking screw. This baffle is the core actuator and has a long strip design. It achieves position switching by rotating around the locking screw. Its front end is used to directly block the pipe or avoid the feeding mechanism.

[0011] Furthermore, a Y-type connector is fixedly connected to the end of the floating joint away from the cylinder, and the Y-type connector is rotatably connected to the end of the baffle near the locking screw, forming a lever structure with the locking screw as the fulcrum.

[0012] Furthermore, one end of the baffle is provided with two circular holes, one of which is located on the center line of the part's length direction. The two holes are used to connect with the plug screw and the Y-type connector, respectively. The circular hole on the center line ensures that the rotation center is consistent with the structural axis of symmetry, thus ensuring motion stability.

[0013] Furthermore, a mounting base is bolted to the connecting plate. This mounting base is a fixed support component for the cylinder. It is connected to the connecting plate and the cylinder by bolts, providing a stable mounting base for the cylinder. It can also fine-tune the relative position of the cylinder and the baffle by adjusting the mounting position to ensure the rationality of the power transmission path. The cylinder is bolted to the mounting base.

[0014] Beneficial effects

[0015] This invention provides a structure for a cylinder-controlled baffle plate. Compared with the prior art, it has the following advantages:

[0016] (1) A structure of a cylinder-controlled baffle plate, by simplifying the structural design, reducing the number of customized parts and processing steps, reducing the manufacturing difficulty of parts, shortening the production cycle, improving the overall production efficiency, reducing the demand for non-standard parts, reducing the cost of raw material procurement and inventory management, optimizing the production supply chain, further reducing the equipment manufacturing cost, enhancing the market competitiveness of the equipment, and the parts processing technology is simple and highly standardized, which not only reduces the difficulty of equipment assembly and shortens the installation time, saving users installation manpower and time costs, but also the standard parts are highly interchangeable, so there is no need to customize special accessories when maintaining the equipment or replacing parts, which greatly improves the convenience of maintenance and reduces the later operation and maintenance cost of the equipment.

[0017] (2) A structure for a cylinder-controlled baffle plate, which uses a cylinder to drive the baffle plate and, with the help of the cylinder's precise fine-tuning characteristics, can flexibly adapt to the baffle requirements of pipes with different diameters, achieve reliable baffle for multiple specifications of pipes, effectively avoid baffle failure caused by differences in pipe diameter, significantly reduce the probability of equipment malfunction, greatly improve the overall equipment's operational stability and reliability, and meet the baffle accuracy requirements under diverse production scenarios.

[0018] (2) A structure for a cylinder-controlled baffle plate, by increasing the number of overall structures, the load adjustment is flexible and the application range is wide. According to the different requirements of the baffle force, the number of baffle structures used can be selected as needed to realize multi-station collaborative baffle, which improves the baffle force. The load-bearing capacity of the fulcrum can be enhanced by increasing the type of plug screw, or the cylinder diameter can be increased to improve the driving force, thereby adapting to different load conditions and improving the versatility and market applicability of the structure. Attached Figure Description

[0019] Figure 1 This is a side view of the overall device structure of this utility model;

[0020] Figure 2 This is a structural diagram of the overall device of this utility model;

[0021] Figure 3 This is a front view of the overall device of this utility model;

[0022] Figure 4 This is a diagram showing the overall device structure and motion process of this utility model;

[0023] Figure 5 This is the utility model Figure 2 Enlarged view of partial structure A;

[0024] Figure 6 This is the utility model Figure 3 Enlarged view of partial B structure;

[0025] Figure 7 This is the utility model Figure 4 Enlarged view of a partial C-structure;

[0026] Figure 8 This is a structural diagram of the baffle of this utility model.

[0027] In the diagram: 1. Baffle; 2. Plug screw; 3. Y-type connector; 4. Floating connector; 5. Cylinder; 6. Connecting plate; 7. Mounting base. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Example 1:

[0030] Please see Figure 1-8 A cylinder-controlled baffle structure includes a connecting plate 6 and a cylinder 5. A telescopic rod is fixedly connected to the telescopic end of the cylinder 5. A floating joint 4 is fixedly assembled at the end of the telescopic rod away from the cylinder 5. A locking screw 2 is also fixedly installed on the connecting plate 6. A baffle 1 is rotatably connected to the locking screw 2. A Y-type joint 3 is fixedly connected to the end of the floating joint 4 away from the cylinder 5. The Y-type joint 3 is rotatably connected to the end of the baffle 1 near the locking screw 2, forming a lever structure with the locking screw 2 as the fulcrum.

[0031] The baffle 1 is long and narrow, and one end of the baffle 1 is provided with two circular holes, the center of which is located on the center line of the length direction of the part.

[0032] The connecting plate 6 is bolted to the mounting base 7, and the cylinder 5 is bolted to the mounting base 7.

[0033] Work process:

[0034] When the equipment performs the material blocking operation, cylinder 5 drives floating joint 4 to move horizontally to the right, transmitting the force through Y-type joint 3. Since baffle 1 forms a lever structure with the plug screw 2 as a fixed fulcrum, it rotates around the fulcrum under the driving force. During this process, Y-type joint 3 adapts to the rotation trajectory of baffle 1 through its own structural characteristics, allowing slight vertical floating to eliminate motion interference, ensuring that the front end of baffle 1 rises stably to the preset material blocking position, accurately achieving the function of blocking and limiting the pipe material.

[0035] When the equipment switches to the feeding state, cylinder 5 drives floating joint 4 to reset horizontally to the left, and the opposite force is transmitted through Y-type joint 3. Under the action of lever principle, baffle 1 rotates in the opposite direction around plug screw 2, and Y-type joint 3 simultaneously performs adaptive up and down fine adjustment, so that the front end of baffle 1 descends smoothly to the avoidance position.

[0036] The appropriate number of this structure can be selected based on the required length of the feeding pipe.

[0037] When the force required for baffle 1 is large, the size of the plug screw 2 and the cylinder diameter of cylinder 5 can be appropriately increased. This structure can meet the material blocking requirements in most cases.

[0038] The above process can effectively avoid spatial interference with the clamping chuck on the feed arm retraction path, ensuring smooth operation of the feeding mechanism.

[0039] This working process, through the combined design of floating joints and Y-type joints, perfectly resolves the interference problem in the conversion between linear motion and rotary motion, achieving seamless switching between blocking and avoidance actions. The motion transmission is efficient and the position control is precise, meeting the stringent requirements of automated production lines for stability and reliability.

[0040] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A structure for a cylinder-controlled baffle plate, comprising a connecting plate (6), characterized in that, It also includes a cylinder (5), the telescopic end of which is fixedly connected to a telescopic rod, and the end of the telescopic rod away from the cylinder (5) is fixedly fitted with a floating joint (4). A plug screw (2) is also fixedly installed on the connecting plate (6), and a baffle (1) is rotatably connected to the plug screw (2). A Y-type joint (3) is fixedly connected to the end of the floating joint (4) away from the cylinder (5). The Y-type joint (3) is rotatably connected to the end of the baffle (1) near the plug screw (2), forming a lever structure with the plug screw (2) as the fulcrum.

2. The structure of a cylinder-controlled baffle plate according to claim 1, characterized in that: The baffle (1) is long and narrow, and one end of the baffle (1) is provided with two circular holes, one of which has its center located on the center line of the length direction of the part.

3. The structure of a cylinder-controlled baffle plate according to claim 1, characterized in that: The connecting plate (6) is bolted to the mounting base (7), and the cylinder (5) is bolted to the mounting base (7).