An apparatus for polishing an aluminum alloy workpiece
Patent Information
- Application Number
- CN202522314771.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0006]为了弥补现有技术的不足,解决不方便对圆形工件夹持抛光的问题,提出的一种铝合金工件抛光装置
本实用新型提供一种铝合金工件抛光装置,通过设置三角块、固定座和调节板,若工件是矩形工件,此时三角块向远离调节板的方向转动,然后通过十字定位销将转轴固定,便于工件的放置,然后通过旋转调节螺栓,通过调节螺栓带动调节板向下运动,直至将工件夹持固定;若工件是圆形工件,此时三角块向靠近调节板的方向转动,然后通过十字定位销将转轴固定,通过三角块将圆形工件卡紧在固定座上,然后通过旋转调节螺栓,通过调节螺栓带动调节板向下运动,直至将工件夹持固定,从而实现对不同形状的工件进行夹持的功能;其中固定座、调节板和三角块与待抛光工件接触的面均粘贴有橡胶垫,防止对待抛光工件的划伤。
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Figure CN224780110U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of polishing technology, specifically a polishing device for aluminum alloy workpieces. Background Technology
[0002] Polishing is a processing method that uses mechanical, chemical, or electrochemical processes to reduce the surface roughness of a workpiece, thereby obtaining a bright and smooth surface. Aluminum alloy workpieces generally require polishing equipment during processing to remove burrs and other impurities from the surface.
[0003] A Chinese patent with publication number CN216802942U discloses a polishing device for processing aluminum alloy products, including a bracket. A pair of clamping mechanisms are mounted on opposite inner surfaces of the bracket. An adjustment mechanism is provided at the upper end of the bracket, and a moving mechanism is fixed at the lower end of the adjustment mechanism. A polishing mechanism is provided at the lower end of the moving mechanism. The clamping mechanism includes a rotating motor embedded in opposite inner surfaces of the bracket. The output end of the rotating motor drives a rotating seat. Multiple sets of electric telescopic rods are fixed inside the rotating seat. A mounting base is fixed at the telescopic end of each electric telescopic rod. A fixing plate is provided on the inner side of the mounting base. Multiple sets of electric push rods are embedded in the top wall of the inner side of the fixing plate. A locking plate is fixed at the telescopic end of each electric push rod. By flipping the workpiece, different surfaces can be easily polished, bringing convenience to aluminum alloy product manufacturing technology.
[0004] In the existing technology, the above-mentioned device can polish different surfaces of the workpiece. However, since the surface of the fixed clamping plate is set to be flat, it can clamp rectangular workpieces, but when clamping round workpieces, it may slip under external force when polishing the side, causing the workpiece to fall off or produce scratches.
[0005] Therefore, an aluminum alloy workpiece polishing device is proposed to address the above problems. Utility Model Content
[0006] To overcome the shortcomings of existing technologies and solve the problem of inconvenience in clamping and polishing round workpieces, a polishing device for aluminum alloy workpieces is proposed.
[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: An aluminum alloy workpiece polishing device of this utility model includes a machine tool. A fixed plate is fixedly connected to one end of the top of the machine tool. A first motor is fixedly connected to the fixed plate. The output shaft of the first motor is rotatably connected to the fixed plate via a bearing. A bidirectional lead screw is fixedly connected to the output shaft of the first motor. Two moving plates are threadedly connected to the bidirectional lead screw. Each moving plate is rotatably connected to a fixed seat via a rotating rod. An adjusting plate is slidably connected to each fixed seat. An adjusting bolt is rotatably connected to each fixed seat via a bearing. The adjusting plate is threadedly connected to the adjusting bolt. Side plates are fixedly connected to the side walls of each fixed seat. Triangular blocks are rotatably connected to each side plate via a rotating shaft. A cross-shaped locating pin is inserted at the top of each rotating shaft.
[0008] Preferably, a second motor is fixedly connected to the side wall of one of the movable plates, and the output shaft of the second motor is fixedly connected to one end of the rotating rod.
[0009] Preferably, a fixed frame is fixedly connected to the end of the machine tool away from the fixed plate, one end of the bidirectional lead screw is rotatably connected to the fixed frame through a bearing, two guide rods are fixedly connected between the fixed frame and the fixed plate, and the movable plate is slidably connected on the guide rods.
[0010] Preferably, a third motor is fixedly connected to the top of the fixed frame, the output shaft of the third motor is rotatably connected to the fixed frame via a bearing, and a rotating frame is fixedly connected through the fixed frame. A fourth motor is fixedly connected to the side wall of the rotating frame, the output shaft of the fourth motor is rotatably connected to a reciprocating lead screw via a bearing, and a moving block is threaded onto the reciprocating lead screw. Two limiting rods are fixedly connected to the rotating frame, and the moving block is slidably connected to the two limiting rods.
[0011] Preferably, a first electric actuator is fixedly connected to the bottom of the movable block, and a mounting base is fixedly connected to the output end of the first electric actuator. The main body of the polishing equipment is mounted on the mounting base. Rectangular plates are fixedly connected to the two side walls of the first electric actuator. Two sliding rods are fixedly connected to the top of the mounting base, and the sliding rods are slidably connected to the rectangular plates.
[0012] Preferably, a dust collection box is fixedly connected to the top of the rotating frame, a suction pipe is fixedly connected to the dust collection box, a connecting frame is fixedly connected to the side wall of the mounting base, a suction hood is fixedly connected to one end of the suction pipe, the top of the suction hood is installed through the mounting base, and a fan is provided on one side of the dust collection box.
[0013] Preferably, a drive motor is fixedly connected to the top of the end of the rotating frame away from the fourth motor. The output shaft of the drive motor is rotatably connected to the rotating frame through a bearing. A horizontal plate is fixedly connected to the output shaft of the drive motor. A second electric push rod is fixedly connected to the bottom of the horizontal plate. A positioning block is fixedly connected to the output end of the second electric push rod.
[0014] Preferably, two cylinders are fixedly connected to the top of the machine tool, and the output ends of the two cylinders are jointly fixedly connected to a circular plate.
[0015] The beneficial effects of this utility model are: This utility model provides a polishing device for aluminum alloy workpieces. By setting up a triangular block, a fixed base, and an adjusting plate, if the workpiece is rectangular, the triangular block rotates away from the adjusting plate, and then the rotating shaft is fixed by a cross-shaped locating pin, facilitating workpiece placement. Then, by rotating the adjusting bolt, the adjusting plate moves downwards until the workpiece is clamped and fixed. If the workpiece is circular, the triangular block rotates towards the adjusting plate, and then the rotating shaft is fixed by the cross-shaped locating pin. The triangular block clamps the circular workpiece onto the fixed base, and then by rotating the adjusting bolt, the adjusting plate moves downwards until the workpiece is clamped and fixed. This achieves the function of clamping workpieces of different shapes. Rubber pads are attached to the surfaces of the fixed base, adjusting plate, and triangular block that contact the workpiece to prevent scratches.
[0016] This invention provides a polishing device for aluminum alloy workpieces. By setting up a rotating frame and a reciprocating lead screw, for rectangular workpieces, a fourth motor is activated, and its output shaft drives the reciprocating lead screw to rotate. The reciprocating lead screw then moves a moving block, thus polishing the horizontal surface of the workpiece. When polishing the width of the workpiece is required, a third motor is activated, and the angle of the rotating frame is adjusted to achieve full polishing. For circular workpieces, the position of the moving block is adjusted using the fourth motor to determine the polishing radius, and then the third motor is activated, driving the rotating frame and moving block to rotate, thereby achieving full polishing of the workpiece. Attached Figure Description
[0017] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a perspective view of the present invention; Figure 2 This is a perspective view of the movable plate in this utility model; Figure 3 This is a perspective view of the fixed base and the adjusting plate in this utility model; Figure 4 This is a perspective view of the reciprocating lead screw and the limiting rod in this utility model; Figure 5 This is a perspective view of the suction pipe and suction hood in this utility model; Figure 6This is a perspective view of the positioning block in this utility model; Legend: 1. Machine tool; 2. Fixed plate; 21. First motor; 22. Moving plate; 221. Fixed base; 222. Adjusting plate; 223. Adjusting bolt; 224. Second motor; 225. Triangular block; 226. Side plate; 227. Cross locating pin; 23. Double-acting lead screw; 24. Guide rod; 3. Cylinder; 31. Circular plate; 4. Fixed frame; 41. Third motor; 42. Rotating frame; 421. Fourth motor ; 422, reciprocating lead screw; 423, limit rod; 424, moving block; 43, first electric actuator; 431, mounting base; 432, polishing equipment body; 433, rectangular plate; 434, slide rod; 44, connecting frame; 441, dust suction pipe; 442, dust suction hood; 443, dust collection box; 444, fan; 45, horizontal plate; 451, second electric actuator; 452, positioning block; 453, drive motor. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0019] Specific implementation examples are given below.
[0020] Please see Figures 1-6 This utility model provides an aluminum alloy workpiece polishing device, including a machine tool 1. A fixed plate 2 is fixedly connected to one end of the top of the machine tool 1. A first motor 21 is fixedly connected to the fixed plate 2. The output shaft of the first motor 21 is rotatably connected to the fixed plate 2 via a bearing. A bidirectional lead screw 23 is fixedly connected to the output shaft of the first motor 21. Two moving plates 22 are threadedly connected to the bidirectional lead screw 23. A fixed seat 221 is rotatably connected to each moving plate 22 via a rotating rod. An adjusting plate 222 is slidably connected to each fixed seat 221. An adjusting bolt 223 is rotatably connected to each fixed seat 221 via a bearing. The adjusting plate 222 is threadedly connected to the adjusting bolt 223. A side plate 226 is fixedly connected to the side wall of each fixed seat 221. A triangular block 225 is rotatably connected to each side plate 226 via a rotating shaft. A cross locating pin 227 is inserted into the top of each rotating shaft.
[0021] During operation, to address the inconvenience of clamping and polishing round workpieces, the first motor 21 is activated. The output shaft of the first motor 21 drives the bidirectional lead screw 23 to rotate, which in turn moves two moving plates 22. These moving plates 22 then move the fixed base 221 and the adjusting plate 222 to the appropriate positions. The workpiece to be polished is then placed on the fixed base 221. If the workpiece is rectangular, the triangular block 225 rotates away from the adjusting plate 222. The rotating shaft is then fixed by the cross locating pin 227, facilitating workpiece placement. Finally, the adjusting bolt 223 is rotated, causing the workpiece to... The adjusting plate 222 moves downward until the workpiece is clamped and fixed. If the workpiece is round, the triangular block 225 rotates towards the adjusting plate 222, and then the rotating shaft is fixed by the cross positioning pin 227. The round workpiece is clamped on the fixed seat 221 by the triangular block 225. Then, by rotating the adjusting bolt 223, the adjusting plate 222 moves downward until the workpiece is clamped and fixed, thus realizing the function of clamping workpieces of different shapes. Rubber pads are attached to the surfaces of the fixed seat 221, adjusting plate 222 and triangular block 225 that are in contact with the workpiece to be polished to prevent scratches on the workpiece.
[0022] Furthermore, such as Figure 3 As shown, a second motor 224 is fixedly connected to the side wall of one of the movable plates 22, and the output shaft of the second motor 224 is fixedly connected to one end of the rotating rod.
[0023] During operation, in order to polish different surfaces of the workpiece, the second motor 224 needs to be turned on. The output shaft of the second motor 224 drives the fixed seat 221 to rotate, and the fixed seat 221 drives the workpiece to rotate, thereby achieving full polishing of the workpiece.
[0024] Furthermore, such as Figure 2 As shown, a fixed frame 4 is fixedly connected to one end of the machine tool 1 away from the fixed plate 2. One end of the bidirectional lead screw 23 is rotatably connected to the fixed frame 4 through a bearing. Two guide rods 24 are fixedly connected between the fixed frame 4 and the fixed plate 2. The moving plate 22 is slidably connected on the guide rods 24.
[0025] During operation, the movable plate 22 slides on the guide rod 24, which limits the movement of the movable plate 22 in the horizontal direction.
[0026] Furthermore, such as Figure 1 and Figure 4As shown, a third motor 41 is fixedly connected to the top of the fixed frame 4. The output shaft of the third motor 41 is rotatably connected to the fixed frame 4 via a bearing, and a rotating frame 42 is fixedly connected through the fixed frame 4. A fourth motor 421 is fixedly connected to the side wall of the rotating frame 42. The output shaft of the fourth motor 421 is rotatably connected to a reciprocating lead screw 422 via a bearing. A moving block 424 is threadedly connected to the reciprocating lead screw 422. Two limiting rods 423 are fixedly connected to the rotating frame 42, and the moving block 424 is slidably connected to the two limiting rods 423.
[0027] During operation, to expand the polishing area, for rectangular workpieces, the fourth motor 421 is activated, and its output shaft drives the reciprocating screw 422 to rotate. The reciprocating screw 422 then moves the moving block 424, thus polishing the horizontal surface of the workpiece. When polishing the width of the workpiece is required, the third motor 41 is activated, and the angle of the rotating frame 42 is adjusted to achieve full polishing of the workpiece. For circular workpieces, the position of the moving block 424 can be adjusted using the fourth motor 421 to determine the polishing radius. Then, the third motor 41 is activated, driving the rotating frame 42 and the moving block 424 to rotate, thus achieving full polishing of the workpiece.
[0028] Furthermore, as shown in the figure and Figure 5 As shown, a first electric push rod 43 is fixedly connected to the bottom of the moving block 424, and a mounting base 431 is fixedly connected to the output end of the first electric push rod 43. The main body 432 of the polishing equipment is mounted on the mounting base 431. A rectangular plate 433 is fixedly connected to the two side walls of the first electric push rod 43. Two sliding rods 434 are fixedly connected to the top of the mounting base 431, and the sliding rods 434 are slidably connected to the rectangular plate 433.
[0029] When polishing workpieces of different thicknesses during operation, the first electric actuator 43 is activated. The output end of the first electric actuator 43 drives the mounting base 431 to move, which in turn drives the polishing equipment body 432 to move. The polishing equipment body 432 then grinds and polishes the workpiece. During the movement of the mounting base 431, it drives the sliding rod 434 to move. When the sliding rod 434 slides on the side plate 226, it limits the movement of the mounting base 431 and the polishing equipment body 432 in the vertical direction.
[0030] Furthermore, such as Figure 5As shown, a dust collection box 443 is fixedly connected to the top of the rotating frame 42, and a suction pipe 441 is connected and fixedly connected to the dust collection box 443. A connecting frame 44 is fixedly connected to the side wall of the mounting base 431. A suction hood 442 is connected and fixedly connected to one end of the suction pipe 441. The top end of the suction hood 442 is installed through the mounting base 431. A fan 444 is provided on one side of the dust collection box 443.
[0031] During operation, debris and impurities are generated during polishing. To prevent debris from accumulating on the bidirectional lead screw 23 and affecting the threaded engagement between the bidirectional lead screw 23 and the moving plate 22, the fan 444 needs to be turned on. The fan 444 creates a negative pressure at one end of the dust collection hood 442. Through negative pressure adsorption, the generated debris is adsorbed through the dust collection hood 442. Then, the debris enters the dust collection pipe 441 through the dust collection hood 442 and is finally sucked into the dust collection box 443 through the dust collection pipe 441.
[0032] Furthermore, such as Figure 6 As shown, a drive motor 453 is fixedly connected to the top of the end of the rotating frame 42 away from the fourth motor 421. The output shaft of the drive motor 453 is rotatably connected to the rotating frame 42 through a bearing. A horizontal plate 45 is fixedly connected to the output shaft of the drive motor 453. A second electric push rod 451 is fixedly connected to the bottom of the horizontal plate 45. A positioning block 452 is fixedly connected to the output end of the second electric push rod 451.
[0033] During operation, the position held by the adjusting plate 222 is not polished. When polishing is required, the drive motor 453 is turned on, and the output shaft of the drive motor 453 drives the horizontal plate 45 to rotate. The horizontal plate 45 drives the second electric push rod 451 and the positioning block 452 to rotate. When the rotation reaches 180°, it is exactly on the center line of the machine tool 1 and the fixed frame 4. Then the second electric push rod 451 is turned on, and the output end of the second electric push rod 451 drives the positioning block 452 to move, thereby clamping the center of the workpiece. Then, by adjusting the position of the polishing equipment body 432, the edge of the workpiece is polished.
[0034] Furthermore, such as Figure 1 As shown, two cylinders 3 are fixedly connected to the top of the machine tool 1, and a circular plate 31 is fixedly connected to the output end of the two cylinders 3.
[0035] During operation, polishing the edges of the workpiece requires stabilizing the bottom of the workpiece. This is achieved by activating cylinder 3, which drives the circular plate 31 to move through its output end until the circular plate 31 reaches the bottom of the workpiece. Then, the drive motor 453 is activated to adjust the positioning block 452 to its position. Finally, the restrictions imposed by the adjusting plate 222 and the fixed seat 221 are released.
[0036] Working Principle: To solve the problem of inconvenient clamping and polishing of round workpieces, the first motor 21 is turned on. The output shaft of the first motor 21 drives the bidirectional lead screw 23 to rotate, which in turn drives the two moving plates 22. The two moving plates 22 then move the fixed base 221 and the adjusting plate 222 to the appropriate position. The workpiece to be polished is then placed on the fixed base 221. If the workpiece is rectangular, the triangular block 225 rotates away from the adjusting plate 222. The rotating shaft is then fixed by the cross locating pin 227 to facilitate workpiece placement. Finally, the adjusting bolt 223 is rotated to adjust the position of the workpiece. The adjusting plate 222 is moved downwards until the workpiece is clamped and fixed. If the workpiece is round, the triangular block 225 rotates towards the adjusting plate 222, and then the rotating shaft is fixed by the cross positioning pin 227. The round workpiece is clamped onto the fixed seat 221 by the triangular block 225. Then, by rotating the adjusting bolt 223, the adjusting plate 222 is moved downwards until the workpiece is clamped and fixed, thus realizing the function of clamping workpieces of different shapes. Rubber pads are attached to the surfaces of the fixed seat 221, adjusting plate 222, and triangular block 225 that are in contact with the workpiece to be polished to prevent scratches on the workpiece.
[0037] To expand the polishing area, for rectangular workpieces, the fourth motor 421 is activated, and its output shaft drives the reciprocating screw 422 to rotate. The reciprocating screw 422 then moves the moving block 424, thus polishing the horizontal surface of the workpiece. When polishing the width of the workpiece is required, the third motor 41 is activated, and the angle of the rotating frame 42 is adjusted to achieve full polishing of the workpiece. For circular workpieces, the position of the moving block 424 can be adjusted using the fourth motor 421 to determine the polishing radius. Then, the third motor 41 is activated, driving the rotating frame 42 and the moving block 424 to rotate, thus achieving full polishing of the workpiece.
[0038] During polishing, debris and impurities are generated. To prevent debris from accumulating on the bidirectional lead screw 23 and affecting the threaded engagement between the bidirectional lead screw 23 and the moving plate 22, the fan 444 needs to be turned on. The fan 444 creates a negative pressure at one end of the dust collection hood 442. Through negative pressure adsorption, the generated debris is adsorbed through the dust collection hood 442. Then, the debris enters the dust collection pipe 441 through the dust collection hood 442 and is finally sucked into the dust collection box 443 through the dust collection pipe 441.
[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A polishing device for aluminum alloy workpieces, comprising a machine tool (1), characterized in that: A fixed plate (2) is fixedly connected to one end of the top of the machine tool (1). A first motor (21) is fixedly connected to the fixed plate (2). The output shaft of the first motor (21) is rotatably connected to the fixed plate (2) through a bearing. A double-acting lead screw (23) is fixedly connected to the output shaft of the first motor (21). Two moving plates (22) are threadedly connected to the double-acting lead screw (23). A fixed seat (221) is rotatably connected to each moving plate (22) through a rotating rod. An adjusting plate (222) is slidably connected to each fixed seat (221). An adjusting bolt (223) is rotatably connected to each fixed seat (221) through a bearing. The adjusting plate (222) is threadedly connected to the adjusting bolt (223). A side plate (226) is fixedly connected to the side wall of the fixed seat (221). A triangular block (225) is rotatably connected to each side plate (226) through a rotating shaft. A cross locating pin (227) is inserted at the top of each rotating shaft.
2. The aluminum alloy workpiece polishing device according to claim 1, characterized in that: A second motor (224) is fixed to the side wall of one of the movable plates (22), and the output shaft of the second motor (224) is fixed to one end of the rotating rod.
3. The aluminum alloy workpiece polishing device according to claim 2, characterized in that: The machine tool (1) is fixedly connected to a fixed frame (4) at one end away from the fixed plate (2). One end of the bidirectional lead screw (23) is rotatably connected to the fixed frame (4) through a bearing. Two guide rods (24) are fixedly connected between the fixed frame (4) and the fixed plate (2). The moving plate (22) is slidably connected on the guide rods (24).
4. The aluminum alloy workpiece polishing device according to claim 3, characterized in that: A third motor (41) is fixedly connected to the top of the fixed frame (4). The output shaft of the third motor (41) is rotatably connected to the fixed frame (4) through a bearing. A rotating frame (42) is fixedly connected through the fixed frame (4). A fourth motor (421) is fixedly connected to the side wall of the rotating frame (42). The output shaft of the fourth motor (421) is rotatably connected to a reciprocating screw (422) through a bearing. A moving block (424) is threaded onto the reciprocating screw (422). Two limiting rods (423) are fixedly connected to the rotating frame (42). The moving block (424) is slidably connected to the two limiting rods (423).
5. The aluminum alloy workpiece polishing device according to claim 4, characterized in that: The bottom of the moving block (424) is fixedly connected to a first electric push rod (43), and the output end of the first electric push rod (43) is fixedly connected to a mounting base (431). The main body of the polishing equipment (432) is mounted on the mounting base (431). A rectangular plate (433) is fixedly connected to the two side walls of the first electric push rod (43). Two sliding rods (434) are fixedly connected to the top of the mounting base (431), and the sliding rods (434) are slidably connected to the rectangular plate (433).
6. The aluminum alloy workpiece polishing device according to claim 5, characterized in that: A dust collection box (443) is fixedly connected to the top of the rotating frame (42), and a suction pipe (441) is connected to the dust collection box (443). A connecting frame (44) is fixedly connected to the side wall of the mounting base (431). A suction hood (442) is connected to one end of the suction pipe (441). The top of the suction hood (442) is installed through the mounting base (431). A fan (444) is provided on one side of the dust collection box (443).
7. The aluminum alloy workpiece polishing device according to claim 6, characterized in that: The top of the rotating frame (42) away from the fourth motor (421) is fixedly connected to a drive motor (453). The output shaft of the drive motor (453) is rotatably connected to the rotating frame (42) through a bearing. The output shaft of the drive motor (453) is fixedly connected to a horizontal plate (45). The bottom of the horizontal plate (45) is fixedly connected to a second electric push rod (451). The output end of the second electric push rod (451) is fixedly connected to a positioning block (452).
8. The aluminum alloy workpiece polishing device according to claim 7, characterized in that: Two cylinders (3) are fixedly connected to the top of the machine tool (1), and a circular plate (31) is fixedly connected to the output end of the two cylinders (3).
Citation Information
Patent Citations
Polishing device for aluminum alloy product machining
CN216802942U