A metal product processing burr removing device

Abstract

The application discloses a metal product processing burr removing device and relates to the field of metal product processing, which comprises a construction table and a burr removing mechanism arranged on the top of the construction table. The burr removing mechanism can remove the burrs on the surface of the metal plate at one time without repeated operation, thereby improving the burr removing efficiency of the metal plate surface. The metal plate is placed on the top of the U-shaped cover, and the plate is clamped under the action of a plurality of springs and the cooperation of the extrusion plate and the opposite resistance plate. The object plate is pushed into the inner cavity of the U-shaped cover, the brush roller is controlled to rotate and the distance between the brush roller and the plate in the vertical direction is controlled. The burrs on the surface of the plate are removed through the action of the brush roller. The object plate is pushed into and pulled out of the inner cavity of the U-shaped cover, and the removal of the burrs on the surface of the metal plate is completed. The burrs on the surface of the metal plate can be quickly removed, and the burr removing efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of metal product processing technology, and in particular to a burr removal device for metal product processing. Background Technology

[0002] Burrs are excess metal protrusions generated during the cutting, stamping, casting, and welding processes of metal products due to the plastic deformation of materials or the extrusion of cutting edges. Their presence directly affects product precision, safety, performance, and lifespan. As downstream industries shift towards precision, lightweight, and difficult-to-machine materials, traditional burr removal methods can no longer meet the demands.

[0003] The metal product that needs to be deburred is horizontally fixed by clamping, and then the clamped metal product is pushed parallel into the device. The burrs on the surface of the metal product are removed by the brush roller. During this process, the dust and impurities generated are also dealt with.

[0004] Existing burr removal devices for metal product processing require manual handling of the deburring equipment during operation. This reduces worker efficiency over time, affecting the overall deburring efficiency. Furthermore, these devices lack the ability to handle the generated dust and impurities. Therefore, a new burr removal device for metal product processing is proposed. Utility Model Content

[0005] (a) Technical problems to be solved To address the problems existing in the prior art, this utility model provides a burr removal device for metal product processing.

[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a burr removal device for metal product processing, comprising: Construction platform; A burr removal mechanism is provided on the top of the work platform. The burr removal mechanism includes a U-shaped cover installed on the top of the work platform. A solid T-shaped block and a hollow T-shaped block are provided inside the U-shaped cover. A brush roller is movably installed on the opposite side of the solid T-shaped block and the hollow T-shaped block through a bearing seat. A sliding plate is symmetrically arranged on the top of the work platform. A shelf is provided on the top of the sliding plate. Abutment plates are evenly distributed on the shelf. An extrusion plate is provided on the opposite side of the two abutment plates. A dust removal mechanism is provided on the outside of the U-shaped cover. The dust removal mechanism includes a liquid storage tank installed on one side of the U-shaped cover. A dust suction hood is provided inside the U-shaped cover, and a double-forked pipe is connected to the top of the dust suction hood.

[0007] As a preferred embodiment of the burr removal device for metal product processing according to the present invention, the inner surface of the U-shaped cover is provided with a first T-shaped groove adapted to the solid T-shaped block, and the inner surface of the U-shaped cover is provided with a second T-shaped groove adapted to the hollow T-shaped block. The solid T-shaped block and the hollow T-shaped block are slidably connected inside the first T-shaped groove and the second T-shaped groove, respectively. One end of the brush roller extends to the outside of the hollow T-shaped block and a motor is installed thereon.

[0008] As a preferred embodiment of the burr removal device for metal product processing described in this utility model, a telescopic cylinder is installed at the center of the top of the U-shaped cover, a U-shaped rod is provided at the output end of the telescopic cylinder, multiple pulleys adapted to the sliding plate are evenly distributed at the bottom of the placement plate, multiple sliding rods adapted to the extrusion plate are evenly distributed inside the backing plate, and a spring is provided on one side of the extrusion plate.

[0009] In a preferred embodiment of the burr removal device for metal product processing described in this utility model, the two ends of the U-shaped rod are respectively connected to the solid T-shaped block and the hollow T-shaped block, the pulley is slidably connected inside the slide plate, the slide rod is installed on one side of the extrusion plate, the spring is located on the outside of the slide rod, and several baffles are evenly distributed on both sides of the U-shaped cover.

[0010] As a preferred embodiment of the burr removal device for metal product processing described in this utility model, a slag discharge port is installed on one side of the liquid storage tank, a liquid addition hopper is provided on the top of the liquid storage tank, and a fan is provided on the top of the liquid storage tank.

[0011] In a preferred embodiment of the burr removal device for metal product processing described in this utility model, one end of the double-forked pipe is connected to the output end of the blower, the blower is connected to the liquid storage tank through a pipe, and the pipe extends to the bottom of the inner cavity of the liquid storage tank.

[0012] (III) Beneficial Effects This utility model provides a burr removal device for metal product processing. It has the following beneficial effects: 1. The burr removal mechanism can remove burrs from the surface of metal sheets in one operation without repeated processing, thus improving the efficiency of burr removal. The metal sheet is placed on top of a U-shaped cover and clamped by several springs and the cooperation of a pressing plate and abutment plates on the opposite side. The placement plate is pushed into the inner cavity of the U-shaped cover, and the rotation of the brush roller is controlled. The vertical distance between the brush roller and the sheet is also controlled. The burrs on the surface of the sheet are removed by the action of the brush roller. The placement plate is pushed into the inner cavity of the U-shaped cover and then pulled out, thus completing the removal of burrs from the surface of the metal sheet. This method has the function of quickly removing burrs from the surface of metal sheets and improving the efficiency of burr removal.

[0013] 2. Through the action of the dust removal mechanism, dust and impurities generated during the deburring process can be removed, improving the cleanliness of the working environment. By controlling the operation of the fan, the fan, with the assistance of the double fork pipe, draws the dust and impurities in the inner cavity of the U-shaped cover out of the dust collection cover, and finally discharges the dust and impurities into the solution in the inner cavity of the liquid storage tank, thus having the function of removing dust and impurities. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is an exploded schematic diagram of the burr removal mechanism of this utility model.

[0017] Figure 3 This is a partial cross-sectional schematic diagram of the burr removal mechanism of this utility model.

[0018] Figure 4 This is a partial exploded view of the burr removal mechanism of this utility model.

[0019] Figure 5 This is a utility model Figure 4 Enlarged diagram of point A in the middle.

[0020] Figure 6 This is a schematic diagram of the overall structure of the dust removal mechanism of this utility model.

[0021] In the diagram, 1. Construction platform; 2. Burr removal mechanism; 201. U-shaped cover; 202. Solid T-shaped block; 203. Hollow T-shaped block; 204. Brush roller; 205. U-shaped rod; 206. Telescopic cylinder; 207. Motor; 208. Curtain; 209. Slide plate; 210. Storage plate; 211. Pulley; 212. Support plate; 213. Slide rod; 214. Spring; 215. Extrusion plate; 3. Dust removal mechanism; 301. Liquid storage tank; 302. Fan; 303. Sludge discharge port; 304. Liquid filling hopper; 305. Double fork pipe; 306. Dust suction hood. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0023] Example 1 Reference Figures 1-5 This is the first embodiment of the present invention, which provides a burr removal device for metal product processing, comprising: Construction platform 1; The burr removal mechanism 2 is located on the top of the work platform 1. The burr removal mechanism 2 includes a U-shaped cover 201 installed on the top of the work platform 1. The U-shaped cover 201 contains a solid T-shaped block 202 and a hollow T-shaped block 203. A brush roller 204 is movably installed on the opposite side of the solid T-shaped block 202 and the hollow T-shaped block 203 via a bearing seat. A sliding plate 209 is symmetrically arranged on the top of the work platform 1. A shelf 210 is arranged on the top of the sliding plate 209. Abutment plates 212 are evenly distributed on the shelf 210. An extrusion plate 215 is arranged on the opposite side of the two abutment plates 212.

[0024] like Figure 2 and Figure 3 As shown, in this embodiment, the inner surface of the U-shaped cover 201 is provided with a first T-shaped groove adapted to the solid T-shaped block 202, and the inner surface of the U-shaped cover 201 is provided with a second T-shaped groove adapted to the hollow T-shaped block 203. The solid T-shaped block 202 and the hollow T-shaped block 203 are slidably connected inside the first T-shaped groove and the second T-shaped groove, respectively. One end of the brush roller 204 extends to the outside of the hollow T-shaped block 203 and a motor 207 is installed thereon. Under the action of the motor 207, a certain rotational force is provided to the brush roller 204, so that the brush roller 204 can remove burrs from the surface of the metal product.

[0025] like Figure 3 and Figure 4 As shown, in this embodiment, a telescopic cylinder 206 is installed at the top center of the U-shaped cover 201, and a U-shaped rod 205 is provided at the output end of the telescopic cylinder 206. Multiple pulleys 211 adapted to the sliding plate 209 are evenly distributed at the bottom of the placement plate 210. Multiple sliding rods 213 adapted to the extrusion plate 215 are evenly distributed inside the abutment plate 212. A spring 214 is provided on one side of the extrusion plate 215. Under the action of multiple springs 214, a pushing force is applied to the U-shaped rod 205 in the direction of the opposite abutment plate 212, which clamps the metal plate placed on the opposite side of the two abutment plates 212, ensuring the stability of the plate when removing burrs.

[0026] like Figure 2 and Figure 5As shown, in this embodiment, the two ends of the U-shaped rod 205 are connected to the solid T-shaped block 202 and the hollow T-shaped block 203 respectively. The pulley 211 is slidably connected inside the slide plate 209. The slide rod 213 is installed on one side of the extrusion plate 215. The spring 214 is located outside the slide rod 213. Several curtains 208 are evenly distributed on both sides of the U-shaped cover 201. Under the action of the curtains 208 on both sides of the U-shaped cover 201, the burrs are prevented from splashing onto the operator's skin when removing burrs.

[0027] Next, first, place one side of the metal sheet against the inner top of the shelf 210's support plate 212. Manually push the pressing plate 215 against the adjacent support plate 212. The pressing plate 215 deforms under the pressure of several sliding rods 213, causing the opposite sides of the sheet to rest against the pressing plate 215. Under the action of the sliding rods 213, a pushing force is applied to the pressing plate 215, and the pressing plate 215 applies a pressing force to the sheet, thus completing the fixing of the metal sheet. At this time, control the operation of the motor 207, and the motor 207 outputs... The end drives the brush roller 204 to rotate. While the brush roller 204 is rotating, the telescopic cylinder 206 is controlled to operate. The output end of the telescopic cylinder 206 pushes the U-shaped rod 205 up and down. The U-shaped rod 205 drives the solid T-shaped block 202 and the hollow T-shaped block 203 to move simultaneously. Then, according to the requirements, the brush roller 204 is moved to a height that matches the top of the metal plate. The placement plate 210 is pushed into the inner cavity of the U-shaped cover 201. Under the action of the brush roller 204, the burrs on the surface of the metal plate are removed.

[0028] Example 2 Reference Figure 6 This is the second embodiment of the present invention. This embodiment is based on the previous embodiment. The dust removal mechanism 3 is located on the outside of the U-shaped cover 201. The dust removal mechanism 3 includes a liquid storage tank 301 installed on one side of the U-shaped cover 201. A dust suction hood 306 is provided in the inner cavity of the U-shaped cover 201. A double fork pipe 305 is connected to the top of the dust suction hood 306.

[0029] like Figure 6 As shown, in this embodiment, a sludge discharge port 303 is installed on one side of the liquid storage tank 301, a liquid filling hopper 304 is provided on the top of the liquid storage tank 301, and a fan 302 is provided on the top of the liquid storage tank 301. Under the action of the fan 302, with the assistance of the double fork pipe 305 and the dust suction hood 306, the dust and debris generated in the inner cavity of the U-shaped cover 201 can be extracted.

[0030] like Figure 6As shown, in this embodiment, one end of the double-forked pipe 305 is connected to the output end of the fan 302. The fan 302 is connected to the liquid storage tank 301 through a pipe, and the pipe extends to the bottom of the inner cavity of the liquid storage tank 301. By placing the pipe connected to the output end of the fan 302 at the bottom of the inner cavity of the liquid storage tank 301, the solution in the inner cavity of the liquid storage tank 301 can adsorb dust and debris, ensuring a clean working environment.

[0031] Furthermore, the adsorbent is added to the storage tank 301 from the addition hopper 304. While operating inside the U-shaped cover 201, the blower 302 is simultaneously controlled to run. With the assistance of the double fork pipe 305, the blower 302 draws out the dust and impurities generated during burr removal from the dust suction hood 306. Then, with the assistance of the pipe, the blower 302 discharges the dust and impurities into the adsorbent in the storage tank 301. After burr removal for a period of time, once the device stops operating, the mixture in the storage tank 301 is discharged from the discharge port 303.

[0032] Working principle: The adsorption liquid is added to the storage tank 301 from the addition hopper 304. Then, one side of the metal plate is pressed against the abutment plate 212 on the inner side of the top of the placement plate 210. The extrusion plate 215 is manually pushed in the opposite direction towards the adjacent abutment plate 212. The extrusion plate 215 deforms by pressing against several sliding rods 213, pressing the opposite sides of the plate against the extrusion plate 215. Under the action of several sliding rods 213, a pushing force is applied to the extrusion plate 215, and the extrusion plate 215 applies a compressive force to the plate, thus fixing the metal plate. At this time, the operation of the control motor 207 is activated. The output end of the motor 207 drives the brush roller 204 to rotate. While the brush roller 204 is rotating, the operation of the telescopic cylinder 206 is activated. The output end of the telescopic cylinder 206 pushes the U-shaped rod 205 up and down. 05. Move the solid T-shaped block 202 and the hollow T-shaped block 203 simultaneously. Then, move the brush roller 204 to a height that matches the top of the metal plate as needed. Push the placement plate 210 into the inner cavity of the U-shaped cover 201. Under the action of the brush roller 204, the burrs on the surface of the metal plate can be removed. While removing the burrs, control the operation of the fan 302. With the assistance of the double fork pipe 305, the fan 302 draws the dust and impurities generated during the burr removal outward from the dust suction hood 306. Then, with the assistance of the pipe, the fan 302 discharges the dust and impurities into the adsorption liquid in the inner cavity of the liquid storage tank 301. After a period of burr removal, once the device stops operating, discharge the mixture in the liquid storage tank 301 from the impurity discharge port 303.

[0033] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

Claims

1. A burr removal device for metal product processing, characterized in that, include: Construction platform (1); A burr removal mechanism (2) is provided on the top of the construction table (1). The burr removal mechanism (2) includes a U-shaped cover (201) installed on the top of the construction table (1). A solid T-shaped block (202) and a hollow T-shaped block (203) are provided inside the U-shaped cover (201). A brush roller (204) is movably installed on the opposite side of the solid T-shaped block (202) and the hollow T-shaped block (203) through a bearing seat. A sliding plate (209) is symmetrically provided on the top of the construction table (1). A shelf (210) is provided on the top of the sliding plate (209). A retaining plate (212) is evenly distributed on the shelf (210). A pressing plate (215) is provided on the opposite side of the two retaining plates (212). The dust removal mechanism (3) is located outside the U-shaped cover (201). The dust removal mechanism (3) includes a liquid storage tank (301) installed on one side of the U-shaped cover (201). The inner cavity of the U-shaped cover (201) is provided with a dust suction hood (306), and the top of the dust suction hood (306) is connected to a double fork pipe (305).

2. The burr removal device for metal product processing according to claim 1, characterized in that: The inner surface of the U-shaped cover (201) is provided with a first T-shaped groove adapted to the solid T-shaped block (202), and the inner surface of the U-shaped cover (201) is provided with a second T-shaped groove adapted to the hollow T-shaped block (203). The solid T-shaped block (202) and the hollow T-shaped block (203) are slidably connected inside the first T-shaped groove and the second T-shaped groove, respectively. One end of the brush roller (204) extends to the outside of the hollow T-shaped block (203) and a motor (207) is installed thereon.

3. The burr removal device for metal product processing according to claim 2, characterized in that: A telescopic cylinder (206) is installed at the top center of the U-shaped cover (201). A U-shaped rod (205) is provided at the output end of the telescopic cylinder (206). Multiple pulleys (211) adapted to the slide plate (209) are evenly distributed at the bottom of the shelf (210). Multiple sliding rods (213) adapted to the extrusion plate (215) are evenly distributed inside the abutment plate (212). A spring (214) is provided on one side of the extrusion plate (215).

4. The burr removal device for metal product processing according to claim 3, characterized in that: The two ends of the U-shaped rod (205) are respectively connected to the solid T-shaped block (202) and the hollow T-shaped block (203). The pulley (211) is slidably connected inside the slide plate (209). The slide rod (213) is installed on one side of the extrusion plate (215). The spring (214) is located outside the slide rod (213). Several curtains (208) are evenly distributed on both sides of the U-shaped cover (201).

5. The burr removal device for metal product processing according to claim 1, characterized in that: A sludge discharge port (303) is installed on one side of the liquid storage tank (301), a liquid addition hopper (304) is provided on the top of the liquid storage tank (301), and a blower (302) is provided on the top of the liquid storage tank (301).

6. The burr removal device for metal product processing according to claim 5, characterized in that: One end of the double-forked pipe (305) is connected to the output end of the fan (302), and the fan (302) is connected to the liquid storage tank (301) through a pipe, and the pipe extends to the bottom of the inner cavity of the liquid storage tank (301).

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