A professional processing equipment for hard structure

Abstract

The utility model relates to a kind of professional processing equipment of hard structure, hard material cutting equipment technical field, including structural assembly, material table system, take-up and pay-off system, wire arranging system, cutting line net system and cutting line;Material table system includes feed structure and support structure;Feed structure includes first motor, screw rod, horizontal guide rail, sliding seat, chuck, rotary support, connecting shaft, second motor;Sliding seat is slidably installed on horizontal guide rail;First motor is connected by screw rod with sliding seat thread;The outer ring of rotary support is installed on the upper portion of sliding seat, the inner ring of rotary support is coaxially installed chuck, and chuck is used for clamping workpiece;Second motor drives workpiece rotation by rotary support;Structural assembly two sides are symmetrically provided with take-up and pay-off system, wire arranging system, and structural assembly front end is provided with cutting line net system;Two sides of take-up and pay-off system are alternately collected, and pay-off wire.The utility model can realize high-precision, high-efficiency cutting of hard structure, and the environment pollution is small.

Description

Technical Field

[0001] This utility model relates to the technical field of hard material cutting equipment, specifically to a professional processing equipment for hard structural components. Background Technology

[0002] Currently, precision cutting of hard materials is largely limited to methods such as wire electrical discharge machining (EDM), water jet cutting, and laser cutting. However, wire EDM is very inefficient when cutting thick plates; water jet cutting is slow on metals, requires a large area and dedicated space, operates in harsh environments, causes significant pollution, and its accuracy is only around ±0.1mm; the impact of the water flow can also cause deformation or vibration in thin plates; laser cutting is ineffective on thick plates, and highly reflective materials can damage the laser cutting equipment, and it also has strict requirements for the operating environment, necessitating the prevention of contamination of optical components. In short, existing cutting equipment has many limitations in processing. There is a need for a processing device that can achieve high precision and high efficiency cutting of both thin and thick hard materials, while also having low requirements for the operating environment and minimizing environmental pollution. Utility Model Content

[0003] To address the shortcomings of the existing technology, this utility model provides a professional processing equipment for rigid structural parts. It uses a cutting line to perform high-precision cutting of the workpiece on the material table system, and can also slowly reciprocate the workpiece during the cutting process to improve cutting efficiency. Moreover, it has low environmental pollution and low requirements.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A specialized processing equipment for rigid structural components, the processing equipment comprising a structural component assembly, a material table system, a wire take-up and unwinding system, a wire laying system, a cutting wire mesh system, and a cutting wire;

[0006] The feed platform system is coaxially arranged inside the structural component assembly and includes a feeding structure and a support structure; the support structure is located at the front end of the feeding structure and is used to support the workpiece.

[0007] The feeding structure, used for feeding the workpiece, includes a first motor, a lead screw, a horizontal guide rail, a sliding seat, a chuck, a rotary support, a connecting shaft, and a second motor. The first motor and the horizontal guide rail are respectively mounted on the structural assembly, and the sliding seat is slidably mounted on the horizontal guide rail. The first motor is threadedly connected to the sliding seat via the lead screw. The outer ring of the rotary support is mounted on the upper part of the sliding seat, and the inner ring of the rotary support is coaxially mounted with the chuck, which is used to clamp the workpiece. The second motor is connected to the inner ring of the rotary support via the connecting shaft, and the second motor drives the workpiece to rotate via the rotary support.

[0008] The structural component assembly is symmetrically provided with the take-up and release system and the wire laying system on both sides. The front end of the structural component assembly is provided with the cutting wire mesh system, which is located above the material table system and is used to cut the workpiece. The cutting wire on the take-up and release system on one side passes through the wire laying system, then around the cutting wire mesh system, and then around the wire laying system on the other side before winding onto the take-up and release system on the other side. During cutting, the take-up and release systems on both sides alternately take up and release the wire.

[0009] Furthermore, the support structure includes a lifting support frame, a roller seat, and rollers; two rollers are respectively mounted on the top of the lifting support frame via the roller seat; the support structure is positioned below the workpiece, and the lifting support frame supports the workpiece via the rollers; the lifting support frame is used to adjust the height of the rollers.

[0010] Furthermore, the lifting support frame includes uprights, a locking structure, a lifting rod, and a crossbar; two uprights are connected as one unit by the crossbar, and the uprights are hollow columnar structures with openings at the top; the lifting rod is inserted into the upright from the top and can be adjusted up and down relative to the upright; the uprights and the lifting rod are locked and fixed by the locking structure.

[0011] Furthermore, the feeding structure includes two horizontal guide rails; the two horizontal guide rails are symmetrically arranged on the structural component assembly, and the two ends of the bottom surface of the sliding seat are respectively slidably mounted on the horizontal guide rails.

[0012] Furthermore, the wire mesh cutting system includes a first guide wheel, a second guide wheel, a third guide wheel, a fourth guide wheel, a fifth guide wheel, a sixth guide wheel, a mounting plate, a longitudinal guide rail, and a lifting drive assembly;

[0013] Two longitudinal guide rails are symmetrically installed on the left and right sides of the front end face of the structural component assembly; the lifting drive assembly is installed on the upper end of the structural component assembly and connected to the mounting plate, and the two ends of the rear surface of the mounting plate are slidably installed on the longitudinal guide rails respectively; the lifting drive assembly drives the mounting plate to slide up and down along the longitudinal guide rails;

[0014] The first guide wheel and the sixth guide wheel are parallel to the surface of the mounting plate and are symmetrically installed on the left and right sides of one end of the structural component assembly; the second guide wheel, the third guide wheel, the fourth guide wheel and the fifth guide wheel are perpendicular to the surface of the mounting plate and are respectively installed on the mounting plate, and the third guide wheel and the fourth guide wheel are horizontally spaced and symmetrically arranged on both sides of the central axis of the mounting plate;

[0015] The cutting line turns around the first guide wheel, then goes around the second guide wheel, then passes around the third, fourth and fifth guide wheels in sequence, and then turns around the sixth guide wheel, exiting from the sixth guide wheel.

[0016] Furthermore, the mounting plate is a U-shaped plate with the opening facing downwards.

[0017] Furthermore, the processing equipment also includes a spray system having nozzles facing the guide wheel and the cutting wire in the cutting wire mesh system, the spray system spraying coolant onto the guide wheel and the cutting wire through the nozzles.

[0018] Furthermore, the cutting wire is a steel wire, and the coolant is slurry; or the cutting wire is a diamond wire, and the coolant is cutting oil.

[0019] Furthermore, the cable laying system includes a cable laying guide wheel, a cable laying support assembly, and a cable laying slide rail assembly; the cable laying slide rail assembly is mounted on the structural component assembly; the cable laying slide rail assembly includes a cable laying motor, a ball screw, and a nut, the cable laying motor being connected to the nut via the ball screw; the nut reciprocating linearly along the ball screw under the drive of the cable laying motor; the cable laying guide wheel is connected to the nut via the cable laying support assembly; the cable laying guide wheel is located above the cable take-up and release system.

[0020] Furthermore, the processing equipment also includes a tension system disposed on one side of the structural component assembly, and the cutting wire passes over the tension system to adjust the tension of the cutting wire.

[0021] The beneficial effects of this utility model are:

[0022] This utility model's specialized processing equipment for hard structural components performs high-precision wire cutting on the workpiece while the material table system slowly reciprocates to improve cutting efficiency. This is beneficial for improving the cutting efficiency of larger hard material workpieces and can achieve sheet-like cutting of hard material workpieces, such as metal products and high-purity metal sputtering targets. Moreover, this processing equipment has low requirements for the operating environment and produces little pollution.

[0023] This invention provides support for the workpiece through a support structure, ensuring the coaxial rotation of the workpiece, which can improve the machining accuracy of the workpiece, reduce the supporting force of the chuck on the workpiece, and extend the service life of the chuck.

[0024] This invention can be widely applied to the processing of precision machine parts in the machinery industry, precision products such as mobile phones and tablets, and the processing of hard metal (and ceramic matrix) parts, such as tungsten-molybdenum alloys, chromium alloys, and oxide ceramics.

[0025] This invention can achieve automated control through a control system, enabling the equipment to operate systematically, orderly, and intelligently. Attached Figure Description

[0026] Figure 1 This is a schematic diagram showing the state of the side door of the specialized processing equipment for the rigid structural components of this utility model when it is open.

[0027] Figure 2 This is an isometric view of the specialized processing equipment for the rigid structural components of this utility model;

[0028] Figure 3 This is a schematic diagram of the internal structure of the specialized processing equipment for the rigid structural components of this utility model.

[0029] Figure 4 This is a schematic diagram of the winding on the right side of a specialized processing equipment for rigid structural components of this utility model;

[0030] Figure 5 This is a schematic diagram of the main frame in this utility model;

[0031] Figure 6 This is a schematic diagram of the structural component assembly in this utility model;

[0032] Figure 7 This is a schematic diagram of the material platform system in the specialized processing equipment for rigid structural components of this utility model;

[0033] Figure 8 This is a schematic diagram of the feed structure in this utility model;

[0034] Figure 9 This is a schematic diagram of the support structure in this utility model;

[0035] Figure 10 This is a schematic diagram of the wire take-up and pay-off system in this utility model;

[0036] Figure 11 This is a schematic diagram of the cabling system in this utility model;

[0037] Figure 12 This is a schematic diagram of the tension system in this utility model;

[0038] Figure 13 This is a schematic diagram of the wire mesh cutting system in this utility model;

[0039] Figure 14 This is a schematic diagram of the spray system in this utility model.

[0040] Among them: 100-Structural component assembly, 101-Base frame, 102-Gantry frame, 103-Sheet metal parts, 104-Door, 200-Material table system, 210-Feeding structure, 211-First motor, 212-Screw screw, 213-Horizontal guide rail, 214-Sliding seat, 215-Chuck, 216-Slewing support, 217-Connecting shaft, 218-Second motor, 220-Support structure, 221-Column, 222-Locking structure, 223-Lifting rod, 224-Roller seat, 225-Roller, 226-Crossbar, 300-Wire take-up and unwinding system, 301-Third motor, 302-Wire roller, 303-Motor seat, 400-Wire laying system, 401-Wire laying guide wheel, 402-Wire laying support assembly, 403-Wire laying slide rail assembly, 404-Drag chain, 500 - Tension system, 501- Tension motor, 502- Bearing housing, 503- Limiting post, 504- Tension rod, 505- Tension guide wheel, 506- Tension base, 600- Cutting wire mesh system, 601- First guide wheel, 602- Second guide wheel, 603- Third guide wheel, 604- Fourth guide wheel, 605- Fifth guide wheel, 606- Sixth guide wheel, 607- Mounting plate, 608- Longitudinal guide rail, 609- Drive motor, 610- Longitudinal ball screw, 700- Spray system, 701- Storage tank, 702- Filter, 703- Pump, 704- First distributor, 705- Branch pipe, 706- Second distributor, 707- First nozzle, 708- Second nozzle, 709- Baffle, 800- Control system, 900- Cutting wire. Detailed Implementation

[0041] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and are not intended to limit the scope of this utility model.

[0042] The terms used in this application, such as top, bottom, left, right, inside, outside, front end, rear end, head, and tail, are based on the orientations or positional relationships shown in the accompanying drawings. Different drawings may result in different positional relationships, therefore they should not be construed as limiting the scope of protection.

[0043] In this utility model, the terms "installation," "connection," "interlocking," "linking," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, a connection that allows communication, a direct connection, or an indirect connection through an intermediate medium. They can also refer to the internal connection of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of these terms in this utility model based on the specific circumstances.

[0044] This embodiment describes a specialized processing equipment for rigid structural components, which can process larger workpieces and cut rigid materials into sheet shapes for downstream processing applications in industries such as metal products and high-purity metal sputtering targets.

[0045] like Figures 1 to 4 As shown, the processing equipment includes a structural assembly 100, a feed table system 200, a take-up and undo system 300, a wire laying system 400, a tension system 500, a cutting wire mesh system 600, a spray system 700, a control system 800, and a cutting wire 900. The feed table system 200 is located inside the structural assembly 100. The take-up and undo system 300 and the wire laying system 400 are located on both sides of the structural assembly 100. The tension system 500 is located on one or both sides of the structural assembly 100; this embodiment describes a tension system 500 located on one side. The cutting wire mesh system 600 is mounted on the structural assembly 100 above the feed table system 200. All systems are connected sequentially via the cutting wire 900. The cutting wire 900 reciprocates under the alternating take-up and undo action of the take-up and undo systems 300 on both sides, achieving the take-up and undo cutting method. The control system 800 is connected to the material table system 200, the wire take-up and unwinding system 300, the wire laying system 400, the tension system 500, and the spraying system 700 respectively to control the action of each component and ensure the coordination of the processing equipment.

[0046] Among them, structural component assembly 100 serves as the supporting foundation for the processing equipment, such as Figure 5 and Figure 6 As shown, the equipment includes a base frame 101, a gantry frame 102, sheet metal parts 103, and doors 104. The base frame 101 has two symmetrical supports. Two sets of gantry frames 102 are fixed to the front and rear ends of the supports by partial welding or bolt connection, and the tops of the two sets of gantry frames 102 are connected by a crossbeam. The base frame 101 and the gantry frames 102 together constitute the main frame of the processing equipment. Sheet metal parts 103 are installed on the sides of the base frame 101 and the gantry frames 102 to enclose the internal structure of the processing equipment, prevent dust from entering, and improve the overall aesthetics of the processing equipment. Multiple doors 104 are installed at locations requiring equipment maintenance, and the doors 104 are hinged to the sheet metal parts 103.

[0047] The material table system 200 is fixed to the gantry frame 102 between two supports of the structural component assembly 100. It is used to support the workpiece to be processed and can drive the workpiece to rotate slowly to improve processing efficiency.

[0048] like Figure 7 As shown, the material table system 200 of this embodiment includes a feeding structure 210 and a support structure 220. The feeding structure 210 and the support structure 220 are coaxially arranged below the cutting wire mesh system 600, and the support structure 220 is located at the front end of the feeding structure 210.

[0049] The feed structure 210 is used to feed the workpiece, such as... Figure 8 As shown, it includes a first motor 211, a lead screw 212, a horizontal guide rail 213, a sliding seat 214, a chuck 215, a slewing support 216, a connecting shaft 217, and a second motor 218.

[0050] Two horizontal guide rails 213 are symmetrically arranged at the bottom of the gantry frame 102, and the two ends of the horizontal guide rails 213 are fixed to the front and rear gantry frames 102 respectively. The two ends of the bottom surface of the sliding seat 214 are slidably mounted on the two horizontal guide rails 213 respectively. The output shaft of the first motor 211, which is fixed on the base frame 101, is connected to the lead screw 212. The lead screw 212 is threaded to the bottom center of the sliding seat 214. The first motor 211 is connected to the control system 800. The control system 800 drives the sliding seat 214 to slide horizontally along the horizontal guide rails 213 through the first motor 211 to realize the feeding of the workpiece.

[0051] A slewing support 216 is mounted on one side of the upper part of the sliding seat 214 via its outer ring. A chuck 215 is coaxially mounted on the front end of the inner ring of the slewing support 216, and the chuck 215 is used to clamp the workpiece. A second motor 218 is mounted on the other side of the sliding seat 214 via a mounting base. The output shaft of the second motor 218 is connected to the inner ring of the slewing support 216 via a connecting shaft 217. The second motor 218 is connected to the control system 800. The control system 800 controls the second motor 218 to drive the workpiece to rotate slowly via the slewing support 216. When the second motor 218 drives the workpiece to rotate reciprocally, it can improve cutting efficiency. When the second motor 218 drives the workpiece to rotate at a predetermined angle, it can be used to adjust the workpiece processing angle. Preferably, the chuck 215 is a self-centering chuck to ensure that the workpiece rotates coaxially with the output shaft of the second motor 218.

[0052] The support structure 220 is positioned below the workpiece to support it during machining, reducing the supporting force of the chuck 215 on the workpiece, further ensuring the coaxiality of the workpiece and the output shaft of the second motor 218, preventing workpiece skewing, and improving machining accuracy. Figure 9As shown, the support structure 220 includes columns 221, locking structure 222, lifting rods 223, roller seats 224, rollers 225, and crossbars 226. Two columns 221 are connected as one unit by two upper and lower crossbars 226, and the columns 221 are hollow columnar structures with openings at the top. The lifting rods 223 are inserted into the columns 221 from above and can be adjusted up and down relative to the columns 221. The columns 221 and lifting rods 223 are locked and fixed by the locking structure 222, forming the lifting support frame of the support structure 220. Roller seats 224 are respectively installed at the top of the two lifting rods 223. Rollers 225 are mounted on the roller seats 224 via axles and can rotate around the axles. The rollers 225 are parallel to the workpiece axis, and the two rollers 225 are symmetrically located on both sides of the workpiece and contact the workpiece surface to support the workpiece. The height of roller 225 can be adjusted by lifting rod 223 to support workpieces within a certain size range.

[0053] In this embodiment, the lifting rod 223 can be raised and lowered manually, or it can be connected to the control system 800 using a conventional lifting structure to achieve automated lifting. Additionally, the crossbar 226 can also be a telescopic rod, allowing adjustment of the distance between the two rollers 225 according to the workpiece size, further increasing the applicability of the processing equipment.

[0054] A cable take-up and release system 300 and a cable laying system 400 are installed on both the left and right sides of the base frame 101. Preferably, the cable take-up and release system 300 and the cable laying system 400 on both sides are arranged symmetrically. The cable take-up and release system 300 is connected to the cable laying system 400 through a cutting line 900.

[0055] The wire take-up and release system 300 in this embodiment is as follows: Figure 10 As shown, the system comprises a third motor 301, a yarn roller 302, and a motor mount 303. The third motor 301 is mounted on the base frame 101 via the motor mount 303, and its output shaft passes through the motor mount 303 and is connected to the center of the yarn roller 302. The third motor 301 is connected to the control system 800, which controls the yarn roller 302 to perform take-up and undo operations via the third motor 301. A rotary encoder is also provided on the yarn roller 302, which is used to feed back the real-time detected number of rotations and direction to the control system 800.

[0056] The wire feeding system 400 is located above the wire roller 302 and is used to ensure that the cutting wire 900 is evenly pulled out and distributed on the wire roller 302. For example... Figure 11As shown, the wiring system 400 includes a wiring guide wheel 401, a wiring support assembly 402, a wiring slide rail assembly 403, and a cable chain 404. The wiring slide rail assembly 403 is mounted on the base frame 101 and includes a wiring motor, a ball screw, and a nut. In this embodiment, the ball screw is axially parallel to the wire roller 302. The output shaft of the wiring motor is connected to the nut via the ball screw, and the wiring motor drives the nut to move linearly back and forth via the ball screw. The wiring guide wheel 401 is mounted on the nut via the wiring support assembly 402 and moves linearly along with the nut. The wiring motor is connected to the control system 800, which controls the left and right movement of the wiring guide wheel 401 via the wiring motor so that the wiring guide wheel 401 can move synchronously with the cutting wire 900 entering and exiting the wire roller 302. The cable chain 404 is mounted on the upper end of the nut. The cables used in the wiring system 400 and the cables used for signal transmission pass through the cable chain 404 and are connected to the control system 800. The cable chain 404 moves with the nut, which can prevent cables and wires from getting tangled and affecting the movement of the cable guide wheel 401 during movement.

[0057] A tension system 500 is installed on one side of the base frame 101 to adjust the tension of the cutting wire 900, thereby achieving smooth wire routing and cutting force. Figure 12 As shown, the tension system 500 includes a tension motor 501, a bearing housing 502, a limiting post 503, a tension rod 504, a tension guide wheel 505, a tension base 506, a tension shaft, and a synchronous belt. The tension system 500 is mounted on the base frame 101 via the tension base 506, with the tension motor 501 and bearing housing 502 respectively mounted on the tension base 506. The bearing housing 502 contains a bearing, and the tension shaft passes through it. One end of the tension shaft is connected to the output shaft of the tension motor 501 via the synchronous belt, and the other end is fixedly connected to one end of the tension rod 504. The tension motor 501 drives the tension shaft to rotate via the synchronous belt, thereby driving the tension rod 504 to rotate. The tension guide wheel 505 is mounted on the other end of the tension rod 504 via a guide wheel shaft. The tension guide wheel 505 can rotate with the tension rod 504 and can rotate around the guide wheel shaft. Two limiting posts 503 are symmetrically arranged on both sides of the tension rod 504, and there is a predetermined distance between the two limiting posts 503. This is used to limit the rotation range of the tension guide wheel 505, so as to avoid excessive tension change caused by excessive rotation of the tension guide wheel 505, which would cause the cutting line 900 to suddenly loosen or become over-tightened.

[0058] The cutting wire mesh system 600 is the tensioned cutting section of the processing equipment, such as... Figure 3 , Figure 5 and Figure 13 As shown, it includes a first guide wheel 601, a second guide wheel 602, a third guide wheel 603, a fourth guide wheel 604, a fifth guide wheel 605, a sixth guide wheel 606, a mounting plate 607, a longitudinal guide rail 608, a drive motor 609, and a longitudinal ball screw 610.

[0059] Two longitudinal guide rails 608 are symmetrically installed on the left and right sides of the front end face of the gantry frame 102 at the front end of the structural component assembly 100, and a drive motor 609 is installed at the center of the top of the gantry frame 102. The rear surface of the mounting plate 607 is slidably mounted on the two longitudinal guide rails 608 at both ends, and the drive motor 609 is threadedly connected to the center of the mounting plate 607 via a longitudinal ball screw 610. Driven by the drive motor 609, the mounting plate 607 can slide up and down along the longitudinal guide rails 608 to cut the workpiece. Preferably, the mounting plate 607 is a U-shaped plate with the opening facing downwards, and the opening in the middle prevents the mounting plate 607 from obstructing the cutting line 900 from cutting the workpiece.

[0060] The first guide wheel 601 and the sixth guide wheel 606 are symmetrically mounted on the left and right sides of the front gantry 102 of the structural component assembly 100 via wheel axles. The axial direction of the first guide wheel 601 and the sixth guide wheel 606 is parallel to the surface of the mounting plate 607, and is used to guide the cutting line 900 on the base frame 101.

[0061] The axial directions of the second guide wheel 602, the third guide wheel 603, the fourth guide wheel 604, and the fifth guide wheel 605 are perpendicular to the surface of the mounting plate 607, and are respectively mounted on the mounting plate 607 via axles. The second guide wheel 602 and the fifth guide wheel 605 are symmetrically located above and to the side of the third guide wheel 603 and the fourth guide wheel 604, and the axles of the third guide wheel 603 and the fourth guide wheel 604 are symmetrically arranged horizontally at intervals on both sides of the central axis of the mounting plate 607, so that the cutting line 900 between the third guide wheel 603 and the fourth guide wheel 604 is in a horizontal straight tension state for cutting the workpiece below.

[0062] After the cutting line 900 turns around the first guide wheel 601, it goes around the second guide wheel 602, then goes around the third guide wheel 603, the fourth guide wheel 604 and the fifth guide wheel 605 in sequence, and then turns around to the sixth guide wheel 606, from which it exits.

[0063] The spray system 700 of this embodiment uses tap water or cutting oil as a coolant to cool the cutting line 900, guide wheel, workpiece, etc. in the cutting area and wash away cutting debris. Figure 14 As shown, the sprinkler system 700 includes a storage tank 701, a filter 702, a pump 703, a first distributor 704, a branch pipe 705, a second distributor 706, a first nozzle 707, a second nozzle 708, and a baffle 709 (see...). Figure 13Storage tank 701 is used to store coolant. Filter 702 is installed at the outlet of storage tank 701 to prevent impurities from entering the spray line. The inlet and outlet of pump 703 are connected to the outlet of filter 702 and the inlet of first distributor 704, respectively. The two outlets of first distributor 704 are connected to the inlet of second distributor 706 via branch pipes 705. Two second distributors 706 are respectively mounted on the front surface of mounting plate 607. Each second distributor 706 has multiple outlets. Multiple first nozzles 707 are connected to the outlets of second distributors 706 and face the cutting line 900 between the third guide wheel 603 and the fourth guide wheel 604. Two second nozzles 708 are connected to the outlets of second distributors 706. The two second nozzles 708 of one second distributor 706 face the second guide wheel 602 and the third guide wheel 603, respectively, while the two second nozzles 708 of the other second distributor 706 face the fourth guide wheel 604 and the fifth guide wheel 605, respectively.

[0064] The baffle 709 is a U-shaped plate located between the two second distributors 706. The baffle 709 is mounted on the mounting plate 607 and is used to limit the multiple first nozzles 707 to prevent the first nozzles 707 from loosening and deviating from the cutting line 900. The baffle 709 can also prevent coolant from splashing into the processing equipment.

[0065] In this embodiment, the cutting wire 900 can be steel wire, and the coolant is slurry (a liquid containing abrasive particles). The steel wire works in conjunction with the slurry for cutting. The slurry cools the wire, removes slag, and improves cutting efficiency. Alternatively, the cutting wire 900 can be diamond wire, and the coolant is cutting oil. The cutting oil cools the wire and removes slag to ensure cutting effectiveness. Both the slurry and cutting oil are sprayed through the spray system 700.

[0066] Taking the tension system 500 located on the left side of the base frame 101 as an example, the winding method of the processing equipment in this embodiment is explained. The cutting wire 900 extends from the wire roller 302 on the left side of the base frame 101, passes sequentially over the wire guide roller 401, the tension guide roller 505, and the first guide roller 601, and then turns to the front end of the base frame 101. It then passes sequentially over the second guide roller 602, the third guide roller 603, the fourth guide roller 604, and the fifth guide roller 605, and then turns to the right side of the base frame 101. It then passes sequentially over the sixth guide roller 606 and the wire guide roller 401 before winding onto the wire roller 302. The wire rollers 302 on the left and right sides alternately perform the winding and unwinding actions, causing the cutting wire 900 to reciprocate and cut the workpiece.

[0067] In this embodiment, the processing equipment first clamps the workpiece onto the chuck 215, which is then supported by the support structure 220. The left and right wire rollers 302 alternately feed and retract wire under the drive of the third motor 301. The first motor 211 drives the workpiece horizontally via the lead screw 212, achieving workpiece feeding. The second motor 218, through the rotary support 216, rotates the workpiece, ensuring the cutting point is directly below the cutting line 900 between the third guide roller 603 and the fourth guide roller 604. The mounting plate 607, driven by the drive motor 609, feeds towards the workpiece, causing the cutting line 900 between the third and fourth guide rollers 603 to cut the workpiece. During the cutting process, the second motor 218 slowly reciprocates the workpiece via the rotary support 216, improving cutting efficiency. Simultaneously, the control system 800 controls the spray system 700 to spray coolant, cooling the guide rollers, the cutting line 900, and the workpiece, and removing slag.

[0068] Although the principles of this utility model have been described in detail above with reference to preferred embodiments, those skilled in the art should understand that the above embodiments are merely illustrative explanations of the implementation of this utility model and are not intended to limit the scope of this utility model. The details in the embodiments do not constitute a limitation on the scope of this utility model. Any obvious changes, such as equivalent transformations or simple substitutions, based on the technical solution of this utility model without departing from its spirit and scope fall within the protection scope of this utility model.

Claims

1. A specialized processing equipment for rigid structural components, characterized in that, The processing equipment includes a structural component assembly (100), a material table system (200), a wire take-up and unwinding system (300), a wire laying system (400), a cutting wire mesh system (600), and a cutting wire (900); The feed platform system (200) is coaxially arranged inside the structural component assembly (100), including a feeding structure (210) and a support structure (220); the support structure (220) is located at the front end of the feeding structure (210) and is used to support the workpiece; The feeding structure (210) is used for feeding the workpiece and includes a first motor (211), a lead screw (212), a horizontal guide rail (213), a sliding seat (214), a chuck (215), a slewing support (216), a connecting shaft (217), and a second motor (218). The first motor (211) and the horizontal guide rail (213) are respectively mounted on the structural assembly (100), and the sliding seat (214) is slidably mounted on the horizontal guide rail (213). 1) The lead screw (212) is threadedly connected to the sliding seat (214); the outer ring of the rotary support (216) is installed on the upper part of the sliding seat (214), and the inner ring of the rotary support (216) is coaxially mounted with the chuck (215), which is used to clamp the workpiece; the second motor (218) is connected to the inner ring of the rotary support (216) through the connecting shaft (217), and the second motor (218) drives the workpiece to rotate through the rotary support (216); The structural component assembly (100) is symmetrically provided with the take-up and release system (300) and the wire laying system (400) on both sides. The front end of the structural component assembly (100) is provided with the cutting wire mesh system (600), which is located above the material table system (200) and is used to cut the workpiece. The cutting wire (900) on one side of the take-up and release system (300) passes through the wire laying system (400) and then passes around the cutting wire mesh system (600), passes around the wire laying system (400) on the other side, and then winds around the take-up and release system (300) on the other side. During cutting, the take-up and release systems (300) on both sides take up and release the wire alternately.

2. The specialized processing equipment for rigid structural components according to claim 1, characterized in that, The support structure (220) includes a lifting support frame, a roller seat (224), and rollers (225); the two rollers (225) are respectively mounted on the top of the lifting support frame through the roller seat (224); the support structure (220) is placed below the workpiece, and the lifting support frame supports the workpiece through the rollers (225); The lifting support frame is used to adjust the height of the roller (225).

3. The specialized processing equipment for rigid structural components according to claim 2, characterized in that, The lifting support frame includes a column (221), a locking structure (222), a lifting rod (223), and a crossbar (226); two columns (221) are connected as one unit by the crossbar (226), and the column (221) is a hollow column structure with an opening at the top; the lifting rod (223) is inserted into the column (221) from the top and can be adjusted up and down relative to the column (221); the column (221) and the lifting rod (223) are locked and fixed by the locking structure (222).

4. The specialized processing equipment for rigid structural components according to claim 1, characterized in that, The feed structure (210) includes two horizontal guide rails (213); the two horizontal guide rails (213) are symmetrically arranged on the structural component assembly (100), and the two ends of the bottom surface of the sliding seat (214) are slidably mounted on the horizontal guide rails (213).

5. The specialized processing equipment for rigid structural components according to claim 1, characterized in that, The wire mesh cutting system (600) includes a first guide wheel (601), a second guide wheel (602), a third guide wheel (603), a fourth guide wheel (604), a fifth guide wheel (605), a sixth guide wheel (606), a mounting plate (607), a longitudinal guide rail (608), and a lifting drive assembly; Two longitudinal guide rails (608) are symmetrically installed on the left and right sides of the front end face of the structural component assembly (100); the lifting drive assembly is installed on the upper end of the structural component assembly (100) and connected to the mounting plate (607); the two ends of the rear surface of the mounting plate (607) are slidably installed on the longitudinal guide rails (608); the lifting drive assembly drives the mounting plate (607) to slide up and down along the longitudinal guide rails (608); The first guide wheel (601) and the sixth guide wheel (606) are parallel to the surface of the mounting plate (607) and are symmetrically installed on the left and right sides of one end of the structural component assembly (100); the second guide wheel (602), the third guide wheel (603), the fourth guide wheel (604) and the fifth guide wheel (605) are perpendicular to the surface of the mounting plate (607) and are respectively installed on the mounting plate (607), and the third guide wheel (603) and the fourth guide wheel (604) are horizontally spaced and symmetrically arranged on both sides of the central axis of the mounting plate (607); The cutting line (900) turns around the first guide wheel (601) and then goes around the second guide wheel (602), then passes around the third guide wheel (603), the fourth guide wheel (604) and the fifth guide wheel (605) in sequence before turning around to the sixth guide wheel (606) and exiting from the sixth guide wheel (606).

6. The specialized processing equipment for rigid structural components according to claim 5, characterized in that, The mounting plate (607) is a U-shaped plate with the opening facing downwards.

7. The specialized processing equipment for rigid structural components according to claim 1, characterized in that, The processing equipment also includes a spray system (700) having nozzles toward the guide wheel and the cutting wire (900) in the cutting wire mesh system (600), the spray system (700) spraying coolant onto the guide wheel and the cutting wire (900) through the nozzles.

8. The specialized processing equipment for rigid structural components according to claim 7, characterized in that, The cutting wire (900) is a steel wire, and the coolant is mortar; or the cutting wire (900) is a diamond wire, and the coolant is cutting oil.

9. The specialized processing equipment for rigid structural components according to claim 1, characterized in that, The cable laying system (400) includes a cable laying guide wheel (401), a cable laying support assembly (402), and a cable laying slide rail assembly (403); the cable laying slide rail assembly (403) is mounted on the structural component assembly (100); the cable laying slide rail assembly (403) includes a cable laying motor, a ball screw, and a nut, the cable laying motor being connected to the nut via the ball screw; the nut reciprocating linearly along the ball screw under the drive of the cable laying motor; the cable laying guide wheel (401) is connected to the nut via the cable laying support assembly (402); the cable laying guide wheel (401) is located above the take-up and release system (300).

10. The specialized processing equipment for rigid structural components according to claim 1, characterized in that, The processing equipment also includes a tension system (500) disposed on one side of the structural component assembly (100), and the cutting wire (900) passes through the tension system (500) to adjust the tension of the cutting wire (900).

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