Surface polishing equipment for aluminum roller production

Abstract

This utility model belongs to the technical field of polishing equipment and discloses a surface polishing device for aluminum roller production. It includes a base plate, a transmission mechanism fixedly mounted on the upper surface of the base plate, and a polishing mechanism fixedly mounted on one side of the transmission mechanism. The transmission mechanism includes a housing, the lower surface of which is fixedly connected to the base plate. A motor is mounted on one side of the housing, and a drive shaft is fixedly mounted on the output end of the motor. A drive gear is fixedly mounted on the outer side of the drive shaft, and a driven gear is meshed with the outer surface of the drive gear. A driven shaft is fixedly mounted on the inner side of the driven gear. This utility model achieves efficient power transmission through the transmission mechanism. The ball bearings at both ends of the drive shaft and driven shaft reduce frictional resistance, improving transmission efficiency and stability. Furthermore, the polishing mechanism enables the polishing layer to stably and accurately polish the surface of the aluminum roller, ensuring polishing quality and effect.

Description

Technical Field

[0001] This utility model belongs to the field of polishing equipment technology, specifically a surface polishing equipment for aluminum roller production. Background Technology

[0002] Surface polishing equipment for aluminum roller production is suitable for the aluminum roller manufacturing industry. During the aluminum roller production process, after initial forming and rough processing, the surface of the aluminum roller may have issues such as substandard roughness or defects. This equipment comes into play at this point. It can be used in the workshops of aluminum roller manufacturing companies to perform surface polishing on aluminum rollers of various specifications and materials. It effectively improves the smoothness, flatness, and precision of the aluminum roller surface, meeting the high surface quality requirements of aluminum rollers in different fields such as printing, coating, and electronics, and ensuring the performance and stability of the aluminum rollers in subsequent use.

[0003] However, the following problems were found in the implementation of the relevant technologies:

[0004] Existing surface polishing equipment for aluminum roller production suffers from several drawbacks. Low power transmission efficiency and high frictional resistance during drive and driven shaft rotation not only consume significant energy but also lead to shaft wear and reduced equipment lifespan. Furthermore, poor sealing between the shaft and housing allows dust and impurities to easily enter, affecting transmission accuracy and stability and making precise control of the polishing process difficult. In terms of polishing itself, a lack of stable and accurate positioning results in uneven polishing, with over- or under-polishing of the aluminum roller surface, severely impacting polishing quality and subsequent performance. Utility Model Content

[0005] To address the problems mentioned in the background section, this invention provides a surface polishing device for aluminum roller production, which features high transmission efficiency and stable polishing. This invention achieves efficient power transmission through a transmission mechanism. Ball bearings at both ends of the drive and driven shafts reduce frictional resistance, improving transmission efficiency and stability. Furthermore, the polishing mechanism ensures that the polishing layer can stably and accurately polish the aluminum roller surface, guaranteeing polishing quality and effect.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a surface polishing device for aluminum roller production, comprising a base plate, a transmission mechanism fixedly mounted on the upper surface of the base plate, a polishing mechanism fixedly mounted on one side of the transmission mechanism, the transmission mechanism comprising a housing, the lower surface of the housing fixedly connected to the base plate, a motor mounted on one side of the housing, a drive shaft fixedly mounted on the output end of the motor, a drive gear fixedly mounted on the outer side of the drive shaft, a driven gear meshing with the outer surface of the drive gear, a driven shaft fixedly mounted on the inner side of the driven gear, and one end of the driven shaft fixedly connected to the polishing mechanism.

[0007] Preferably, the polishing mechanism includes a fixed base, one side of which is fixedly connected to one end of the driven shaft. A locking cylinder is fixedly provided on one side of the fixed base, and a fixed plate is locked at one end of the locking cylinder. A roller is sleeved on the outer side of the locking cylinder, and a polishing layer is fixedly provided on the outer side of the roller.

[0008] Preferably, a mounting base is fixedly provided on the upper surface of the base plate, and the mounting base is fixedly engaged with the motor.

[0009] Preferably, both ends of the drive shaft and the driven shaft are fixedly provided with ball bearings.

[0010] Preferably, two sealing rings are fixedly provided on both sides of the housing, and the inner side of the sealing ring is rotatably fitted with one end of the drive shaft and the driven shaft.

[0011] Preferably, the inner side of the locking cylinder is provided with a locking rod, one end of which is fixedly connected to the fixing plate.

[0012] Preferably, a plurality of positioning rods arranged in a ring are fixedly provided on one side of the fixing plate, and one end of the positioning rods is engaged with one side of the fixing base.

[0013] Preferably, the roller has multiple positioning holes on one side, and the positioning holes slide in contact with the positioning rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model achieves efficient power transmission through a transmission mechanism. The ball bearings at both ends of the drive shaft and driven shaft reduce frictional resistance, and the sealing rings on both sides of the housing ensure the sealing between the shaft and the housing, thereby improving transmission efficiency and stability.

[0016] 2. This utility model uses a polishing mechanism to enable the polishing layer to stably and accurately polish the surface of the aluminum roller, ensuring the polishing quality and effect. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the rear structure of the present invention;

[0019] Figure 3 This is a schematic diagram of the transmission mechanism structure of this utility model;

[0020] Figure 4 This is a cross-sectional schematic diagram of the polishing mechanism of this utility model.

[0021] In the diagram: 1. Base plate; 2. Transmission mechanism; 3. Polishing mechanism; 20. Motor; 21. Mounting base; 22. Drive shaft; 23. Housing; 24. Drive gear; 25. Ball bearing; 26. Sealing ring; 27. Driven shaft; 28. Driven gear; 30. Fixed base; 31. Engaging sleeve; 32. Polishing layer; 33. Positioning rod; 34. Fixed plate; 36. Engaging rod; 37. Positioning hole; 38. Roller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1 to 4 As shown, this utility model provides a surface polishing device for aluminum roller production, including a base plate 1. A transmission mechanism 2 is fixedly mounted on the upper surface of the base plate 1, and a polishing mechanism 3 is fixedly mounted on one side of the transmission mechanism 2. The transmission mechanism 2 includes a housing 23, the lower surface of which is fixedly connected to the base plate 1. A motor 20 is mounted on one side of the housing 23, and a drive shaft 22 is fixedly mounted on the output end of the motor 20. A drive gear 24 is fixedly mounted on the outer side of the drive shaft 22, and a driven gear 28 is meshed with the outer surface of the drive gear 24. A driven shaft 27 is fixedly mounted on the inner side of the driven gear 28, and one end of the driven shaft 27 is fixedly connected to the polishing mechanism 3. When using the transmission mechanism 2, the motor 20 is started first, and its output end drives the drive shaft 22 to rotate. The drive gear 24 on the outer side of the drive shaft 22 rotates accordingly. The drive gear 24 meshes with the driven gear 28, thereby driving the driven shaft 27 on the inner side of the driven gear 28 to rotate. One end of the driven shaft 27 is fixedly connected to the polishing mechanism 3, transmitting power to the polishing mechanism 3, realizing effective power transmission, and providing power support for subsequent polishing work.

[0024] Specifically, the polishing mechanism 3 includes a fixed base 30, one side of which is fixedly connected to one end of the driven shaft 27. A locking cylinder 31 is fixedly mounted on one side of the fixed base 30, and a fixing plate 34 is locked onto one end of the locking cylinder 31. A roller 38 is sleeved on the outside of the locking cylinder 31, and a polishing layer 32 is fixedly mounted on the outside of the roller 38. When the transmission mechanism 2 transmits power from the driven shaft 27, the driven shaft 27 drives the fixed base 30 to rotate. The locking cylinder 31 on one side of the fixed base 30 rotates accordingly, and the fixing plate 34, which is fixed inside the locking cylinder 31 by the locking rod 36, also rotates together. The roller 38 sleeved on the outside of the locking cylinder 31 rotates under the drive of the fixing plate 34, and the polishing layer 32 on the outside of the roller 38 polishes the surface of the aluminum roller, thus achieving the processing of the aluminum roller surface.

[0025] Furthermore, a mounting base 21 is fixedly provided on the upper surface of the base plate 1, and the mounting base 21 is fixedly engaged with the motor 20. This makes the installation of the motor 20 more stable, reduces the vibration and displacement of the motor 20 during operation, ensures the transmission accuracy between the motor 20 and the transmission mechanism 2, and improves the stability and reliability of the entire equipment.

[0026] Furthermore, ball bearings 25 are fixedly installed at both ends of the drive shaft 22 and the driven shaft 27. The ball bearings 25 can significantly reduce the frictional resistance during the rotation of the drive shaft 22 and the driven shaft 27, reduce energy loss, and improve transmission efficiency. At the same time, the ball bearings 25 can withstand large radial and axial loads, extending the service life of the shafts and ensuring the long-term stable operation of the equipment.

[0027] It is worth noting that two sealing rings 26 are fixedly provided on both sides of the housing 23. The inner side of the sealing ring 26 rotates and fits against one end of the drive shaft 22 and the driven shaft 27. The sealing rings 26 play a good sealing role, preventing dust, impurities and other contaminants from entering the interior of the housing 23, avoiding wear and damage to the drive shaft 22, the driven shaft 27 and transmission components such as gears, and ensuring the cleanliness and transmission accuracy inside the transmission mechanism 2.

[0028] It is worth noting that a locking rod 36 is provided on the inner side of the locking cylinder 31, and one end of the locking rod 36 is fixedly connected to the fixing plate 34. The locking rod 36 enhances the connection strength between the locking cylinder 31 and the fixing plate 34, making the fixing plate 34 more stable inside the locking cylinder 31 and less prone to loosening, thus ensuring the stability and reliability of the polishing mechanism 3 during operation.

[0029] It is worth mentioning that a plurality of positioning rods 33 arranged in a ring are fixedly provided on one side of the fixing plate 34, and one end of the positioning rods 33 is engaged with one side of the fixing base 30. The positioning rods 33 make the positioning between the fixing plate 34 and the fixing base 30 more accurate, ensuring the relative positional accuracy between the components of the polishing mechanism 3, thereby improving the quality and stability of polishing.

[0030] It is worth emphasizing that multiple positioning holes 37 are provided on one side of the roller 38, and the positioning holes 37 slide in contact with the positioning rod 33. The cooperation between the positioning holes 37 and the positioning rod 33 makes the roller 38 more stable during rotation, reduces shaking and deviation, ensures that the polishing layer 32 polishes the surface of the aluminum roller evenly and consistently, and improves the polishing quality.

[0031] Among them, motor 20 is existing technology and will not be described in detail; at the same time, this utility model also includes power supply, controller and switch, etc., which are not the main technical points of this patent and will not be described in detail; the "front, back, left and right" perspectives of this device are as follows: Figure 1 The direction shown in the diagram is the reference.

[0032] Working principle: When using transmission mechanism 2, motor 20 starts first, and its output end drives drive shaft 22 to rotate. Drive gear 24 on the outside of drive shaft 22 rotates accordingly. Drive gear 24 meshes with driven gear 28, thereby driving driven shaft 27 on the inside of driven gear 28 to rotate. One end of driven shaft 27 is fixedly connected to polishing mechanism 3, transmitting power to polishing mechanism 3, realizing effective power transmission, and providing power support for subsequent polishing work;

[0033] When the transmission mechanism 2 transmits power from the driven shaft 27, the driven shaft 27 drives the fixed base 30 to rotate. The locking cylinder 31 on one side of the fixed base 30 rotates accordingly, and the fixing plate 34 fixed inside the locking cylinder 31 by the locking rod 36 also rotates together. The roller 38 sleeved on the outside of the locking cylinder 31 rotates under the drive of the fixing plate 34, and the polishing layer 32 on the outside of the roller 38 polishes the surface of the aluminum roller, realizing the processing of the surface of the aluminum roller.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface polishing device for aluminum roller production, comprising a base plate (1), characterized in that: A transmission mechanism (2) is fixedly provided on the upper surface of the base plate (1), and a polishing mechanism (3) is fixedly provided on one side of the transmission mechanism (2); The transmission mechanism (2) includes a housing (23), the lower surface of which is fixedly connected to the base plate (1). A motor (20) is provided on one side of the housing (23). A drive shaft (22) is fixedly provided at the output end of the motor (20). A drive gear (24) is fixedly provided on the outer side of the drive shaft (22). A driven gear (28) is meshed with the outer surface of the drive gear (24). A driven shaft (27) is fixedly provided on the inner side of the driven gear (28). One end of the driven shaft (27) is fixedly connected to the polishing mechanism (3).

2. The surface polishing equipment for aluminum roller production according to claim 1, characterized in that: The polishing mechanism (3) includes a fixed base (30), one side of which is fixedly connected to one end of the driven shaft (27). A locking cylinder (31) is fixedly provided on one side of the fixed base (30). A fixing plate (34) is locked at one end of the locking cylinder (31). A roller (38) is sleeved on the outside of the locking cylinder (31). A polishing layer (32) is fixedly provided on the outside of the roller (38).

3. The surface polishing equipment for aluminum roller production according to claim 1, characterized in that: The upper surface of the base plate (1) is fixedly provided with a mounting base (21), and the mounting base (21) is fixedly engaged with the motor (20).

4. The surface polishing equipment for aluminum roller production according to claim 1, characterized in that: Both ends of the drive shaft (22) and the driven shaft (27) are fixedly provided with ball bearings (25).

5. The surface polishing equipment for aluminum roller production according to claim 1, characterized in that: Two sealing rings (26) are fixedly provided on both sides of the outer shell (23), and the inner side of the sealing ring (26) is rotatably fitted with one end of the drive shaft (22) and the driven shaft (27).

6. The surface polishing equipment for aluminum roller production according to claim 2, characterized in that: The inner side of the locking cylinder (31) is provided with a locking rod (36), and one end of the locking rod (36) is fixedly connected to the fixing plate (34).

7. The surface polishing equipment for aluminum roller production according to claim 2, characterized in that: A plurality of positioning rods (33) arranged in a ring are fixed on one side of the fixing plate (34), and one end of the positioning rod (33) is engaged with one side of the fixing base (30).

8. The surface polishing equipment for aluminum roller production according to claim 2, characterized in that: The roller (38) has multiple positioning holes (37) on one side, and the positioning holes (37) slide in contact with the positioning rod (33).

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