A steel tank body polishing device
Patent Information
- Application Number
- CN202522312891.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0003]钢罐体加工时一般都是由一整块钢板弯曲焊接而成,弯曲焊接成筒状,焊接后的罐体表面会有凹凸不平,不符合要求,因此会根据需求进行抛光操作,抛光一般通过支架将罐体进行支撑,然后通过抛光电机驱动抛光轮在罐体外部进行移动抛光,这类抛光设备抛光时往往只能通过单一抛光轮进行抛光,当罐体的规格改变时,就需要更换抛光轮的规格来进行适应,且支架对于罐体的支撑也相对单一,更换不同罐体就需要对支架进行拆装,很是麻烦
[0013]与现有技术相比,本实用新型具有以下有益效果:本实用新型结构简单合理,使用安装方便,设置的两根支撑梁之间的距离可以调节,从而根据对不同长度的罐体工件进行有效的适应支撑,同时将抛光电机安装在横移板上,两侧的横移板的位置也可以进行同步调节,从而根据罐体工件的外径尺寸进行有效的调节,确保抛光轮能够靠近罐体工件的外壁进行调节,确保抛光的有效进行。
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Figure CN224780199U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel tank processing, and more specifically, to a steel tank polishing device. Background Technology
[0002] Steel tanks (carbon steel tanks) generally refer to the main structure of storage tanks or containers made of carbon steel. They are characterized by corrosion resistance, high pressure resistance, and long service life, and are commonly used in chemical storage, oil transportation and other fields.
[0003] Steel tanks are typically manufactured by bending and welding a single piece of steel plate into a cylindrical shape. The surface of the welded tank is often uneven and does not meet requirements. Therefore, polishing is performed as needed. Polishing is usually done by supporting the tank with a bracket and then using a polishing motor to drive a polishing wheel to move and polish the outside of the tank. This type of polishing equipment often only uses a single polishing wheel. When the tank specifications change, the specifications of the polishing wheel need to be changed to adapt. Furthermore, the support for the tank is relatively simple, and the bracket needs to be disassembled and reassembled when changing to different tanks, which is quite troublesome.
[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content
[0005] The purpose of this invention is to provide a steel tank polishing device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A steel tank polishing device includes a base plate. A first slide rail is symmetrically mounted on the top of the base plate near both ends along its length. A support beam, slidably mounted on the first slide rail along the width of the base plate, is symmetrically mounted on the top of the support beam along the width of the base plate. A strip seat, symmetrically mounted on the top of the base plate along the width of the base plate, is fixedly mounted on the top of the strip seat. A transverse sliding plate, slidably mounted on the second slide rail along the length of the base plate, is mounted on the transverse sliding plate. A polishing motor is mounted on the transverse sliding plate, and a polishing wheel is fixedly mounted on the end of the output shaft of the polishing motor.
[0007] Furthermore, a first slide block is symmetrically installed at the bottom of the support beam along the center. The first slide block is slidably installed on the first slide rail. An extension plate is fixedly installed in the middle of the outer wall of the support beam on the side away from the base plate. A threaded sleeve is installed through the extension plate, and a positioning bolt is threaded through the inside of the threaded sleeve.
[0008] Furthermore, wear-resistant plates are fixedly installed on the top of the base plate near both ends, the wear-resistant plates are located below the extension plate, and the wear-resistant plates are arranged along the length direction of the base plate.
[0009] Furthermore, a second slide block is installed at the bottom center of the transverse plate, and the second slide block is slidably installed on the second slide rail. An adjustment motor is installed at the top center of the base plate, and a rotating plate is fixedly installed at the output shaft end of the adjustment motor. A traction rod is hinged to both ends of the rotating plate, and a hinge shaft is fixedly installed at the bottom of the transverse plate. The end of the traction rod away from the rotating plate is connected to the hinge shaft.
[0010] Furthermore, a third slide rail is fixedly installed on the top of the transverse plate along its length direction, a third slide block is slidably installed on the third slide rail, an assembly base is fixedly installed on the top of the third slide block, and the polishing motor is fixedly installed on the top of the assembly base.
[0011] Furthermore, the top of the transverse plate is provided with multiple mounting seats, and the third slide is equipped with a locking button on its exterior.
[0012] Furthermore, the mounting base is also equipped with a motor switch for starting and stopping the polishing motor.
[0013] Compared with the prior art, the present invention has the following advantages: The present invention has a simple and reasonable structure, is easy to use and install, and the distance between the two support beams can be adjusted to effectively adapt to support tank workpieces of different lengths. At the same time, the polishing motor is mounted on the transverse plate, and the positions of the transverse plates on both sides can also be adjusted synchronously, thereby effectively adjusting according to the outer diameter of the tank workpiece, ensuring that the polishing wheel can be adjusted close to the outer wall of the tank workpiece, and ensuring effective polishing. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of a steel tank polishing device according to an embodiment of the present utility model; Figure 2 This is a schematic diagram of the structure of the support beam in a steel tank polishing device according to an embodiment of the present utility model; Figure 3 This is a schematic diagram of the top structure of the base plate in a steel tank polishing device according to an embodiment of the present utility model; Figure 4 This is a schematic diagram of the structure of the transverse plate in a steel tank polishing device according to an embodiment of the present utility model; Figure 5 This is a schematic diagram of the bottom structure of the transverse plate in a steel tank polishing device according to an embodiment of the present utility model; Figure 6 This is a schematic diagram of the assembly base in a steel tank polishing device according to an embodiment of the present utility model.
[0016] Figure label: 100. Tank body workpiece; 1. Base plate; 2. First slide rail; 3. Support beam; 4. Support roller; 5. Strip seat; 6. Second slide rail; 7. Transverse plate; 8. Polishing motor; 9. Polishing wheel; 10. First slide block; 11. Extension plate; 12. Screw sleeve; 13. Positioning bolt; 14. Wear-resistant plate; 15. Second slide block; 16. Adjusting motor; 17. Rotating plate; 18. Traction rod; 19. Hinge shaft; 20. Third slide rail; 21. Third slide block; 22. Assembly seat; 23. Motor switch; 24. Locking button. Detailed Implementation
[0017] The utility model will now be further described with reference to the accompanying drawings and specific embodiments: Please see Figures 1 to 6 According to an embodiment of the present invention, a steel tank polishing device includes a base plate 1. A first slide rail 2 is symmetrically installed on the top of the base plate 1 near its two ends along its length direction. A support beam 3 is slidably installed on the first slide rail 2 along the width direction of the base plate 1. A support roller 4 is symmetrically installed on the top of the support beam 3 along its center. The support roller 4 on the top of the two support beams 3 can effectively support the tank workpiece 100. The two support beams 3 can also move on their respective first slide rails 2 to change the distance between the two support beams 3, thereby achieving support for tank workpieces 100 of different lengths.
[0018] A strip seat 5 is symmetrically mounted on the top of the base plate 1 along its center. The strip seat 5 is positioned along the width direction of the base plate 1. A second slide rail 6 is fixedly mounted on the top of the strip seat 5. A transverse sliding plate 7, positioned along the length direction of the base plate 1, is slidably mounted on the second slide rail 6. A polishing motor 8 is mounted on the transverse sliding plate 7, and a polishing wheel 9 is fixedly mounted on the end of the output shaft of the polishing motor 8. Similarly, the transverse sliding plate 7 can be moved and adjusted on the second slide rail 6, thereby driving the polishing wheel 9 at the end of the output shaft of the polishing motor 8 to move closer to the outer wall of the tank workpiece 100, thus performing polishing operations on the outer wall of tank workpieces 100 of different sizes and specifications.
[0019] A first slide block 10 is symmetrically installed at the bottom of the support beam 3 along its center. The first slide block 10 is slidably mounted on the first slide rail 2. An extension plate 11 is fixedly installed in the middle of the outer wall of the support beam 3 on the side away from the base plate 1. A threaded sleeve 12 is installed through the extension plate 11, and a positioning bolt 13 is screwed through the threaded sleeve 12. By tightening the positioning bolt 13, the end of the positioning bolt 13 contacts the base plate 1, thereby positioning the support beam 3.
[0020] Wear-resistant plates 14 are fixedly installed on the top of the base plate 1 near both ends. The wear-resistant plates 14 are located below the extension plate 11 and are arranged along the length of the base plate 1. When the end of the positioning bolt 13 contacts the wear-resistant plate 14, the positioning of the extension plate 11 and the support beam 3 can be ensured. The wear-resistant plate 14 can prevent the base plate 1 from being worn and can also ensure the stable positioning of the positioning bolt 13.
[0021] A second slide block 15 is mounted at the center of the bottom of the transverse plate 7. The second slide block 15 is slidably mounted on the second slide rail 6. An adjusting motor 16 is mounted at the center of the top of the base plate 1. A rotating plate 17 is fixedly mounted at the end of the output shaft of the adjusting motor 16. Traction rods 18 are hinged to both ends of the rotating plate 17. A hinge shaft 19 is fixedly mounted at the bottom of the transverse plate 7. The end of the traction rod 18 away from the rotating plate 17 is connected to the hinge shaft 19. When the adjusting motor 16 is started, the adjusting motor 16 can rotate the rotating plate 17. The rotation of the rotating plate 17 will move the hinge shafts 19 on both sides through the traction rods 18 at both ends, thereby realizing the active adjustment of the two transverse plates 7 on both sides and realizing the position adjustment of the polishing motor 8.
[0022] A third slide rail 20, arranged along its length, is fixedly installed on the top of the transverse plate 7. A third slide block 21 is slidably mounted on the third slide rail 20. An assembly base 22 is fixedly installed on the top of the third slide block 21, and the polishing motor 8 is fixedly mounted on the top of the assembly base 22. The position of the assembly base 22 on the transverse plate 7 can be changed by the third slide block 21, thereby allowing the polishing motor 8 to be adjusted along the axial direction of the tank workpiece 100, and further adjusting the polishing position.
[0023] Multiple mounting bases 22 are provided on the top of the transverse plate 7, and a locking button 24 is installed on the outside of the third slide block 21. The locking button 24 can position the third slide block 21 on the third slide rail 20. After adjusting the position of the polishing motor 8, the positioning operation is realized to ensure the stability during polishing.
[0024] The mounting base 22 is also equipped with a motor switch 23 for turning the polishing motor 8 on and off.
[0025] Through the above-described solution of this utility model, the structure of this utility model is simple and reasonable, and it is convenient to use and install. The distance between the two support beams 3 can be adjusted, so as to effectively adapt to the support of tank workpieces 100 of different lengths. At the same time, the polishing motor 8 is installed on the transverse plate 7, and the positions of the transverse plates 7 on both sides can also be adjusted synchronously, so as to effectively adjust according to the outer diameter of the tank workpiece 100, ensuring that the polishing wheel 9 can be adjusted close to the outer wall of the tank workpiece 100, and ensuring effective polishing.
[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A steel tank polishing device, comprising a base plate (1), characterized in that, The base plate (1) is symmetrically mounted with a first slide rail (2) near its two ends along its length direction. A support beam (3) is slidably mounted on the first slide rail (2) along the width direction of the base plate (1). A support roller (4) is symmetrically mounted on the top of the support beam (3) along its length direction. A strip seat (5) is symmetrically mounted on the top of the base plate (1) along its length direction. The strip seat (5) is slidably mounted along the width direction of the base plate (1). A second slide rail (6) is fixedly mounted on the top of the strip seat (5). A transverse plate (7) is slidably mounted on the second slide rail (6) along the length direction of the base plate (1). A polishing motor (8) is mounted on the transverse plate (7). A polishing wheel (9) is fixedly mounted on the output shaft end of the polishing motor (8).
2. The steel tank polishing device according to claim 1, characterized in that, The bottom of the support beam (3) is symmetrically mounted with a first slide block (10) along the center. The first slide block (10) is slidably mounted on the first slide rail (2). An extension plate (11) is fixedly mounted on the middle of the outer wall of the support beam (3) away from the base plate (1). A threaded sleeve (12) is installed through the extension plate (11). A positioning bolt (13) is threaded through the inside of the threaded sleeve (12).
3. The steel tank polishing device according to claim 2, characterized in that, Wear-resistant plates (14) are fixedly installed on the top of the base plate (1) near both ends. The wear-resistant plates (14) are located below the extension plate (11) and are arranged along the length of the base plate (1).
4. The steel tank polishing device according to claim 3, characterized in that, The bottom of the transverse plate (7) is equipped with a second slide block (15) along the center. The second slide block (15) is slidably mounted on the second slide rail (6). An adjustment motor (16) is installed at the top center of the base plate (1). A rotating plate (17) is fixedly installed at the end of the output shaft of the adjustment motor (16). A traction rod (18) is hinged to both ends of the rotating plate (17). A hinge shaft (19) is fixedly installed at the bottom of the transverse plate (7). The end of the traction rod (18) away from the rotating plate (17) is connected to the hinge shaft (19).
5. A steel tank polishing device according to claim 4, characterized in that, The top of the transverse plate (7) is fixedly installed with a third slide rail (20) arranged along its length direction. A third slide block (21) is slidably installed on the third slide rail (20). An assembly seat (22) is fixedly installed on the top of the third slide block (21). The polishing motor (8) is fixedly installed on the top of the assembly seat (22).
6. A steel tank polishing device according to claim 5, characterized in that, The top of the transverse plate (7) has multiple mounting bases (22), and the third slide (21) is equipped with a locking button (24).
7. A steel tank polishing device according to claim 6, characterized in that, The mounting base (22) is also equipped with a motor switch (23) for starting and stopping the polishing motor (8).