A clamp for grinding a steel sample of direct-reading optical spectrum
Patent Information
- Application Number
- CN202522158114.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0012]与现有技术相比,本实用新型提供了一种用于磨削直读光谱钢制标样的夹具,具备以下有益效果:该用于磨削直读光谱钢制标样的夹具,通过强磁铁快速吸附标样并利用可调节的防护罩进行保护,有效解决了传统手工磨削时标样易飞出伤人和烫手的安全隐患。该夹具不仅能安全、平稳地磨削包括高度小于20mm在内的各种尺寸标样,提高了磨削表面的平整度和分析精度,还显著提升了工作效率,并通过延长小标样的使用寿命,极大地减少了浪费,降低了成本。其设计结构简单,制作成本低,操作方便,具有很高的推广价值。
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Figure CN224780237U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of steel chemical analysis equipment, specifically a fixture for grinding direct-reading spectral steel standards. Background Technology
[0002] In order to quickly obtain the chemical composition indicators of steel and steel products during the steel production process, direct-reading spectrometers are often used for analysis. Before the analysis of direct-reading spectrometers, standard samples must be used to verify the accuracy. Therefore, the daily usage of standard samples is relatively large. Before using standard samples for verification, the analytical surface of the standard sample must be ground to remove the contamination layer and ensure the accuracy of the analysis. Therefore, the standard sample is ground every time it is analyzed. The daily grinding is done by holding one end of the standard sample by hand on a belt sander. When the height of the standard sample is less than 20 mm, it is impossible to grind it by hand. The standard sample is too small to hold and may fly out and injure people. At the same time, the heat generated by grinding the standard sample may burn the hands. Small standard samples that cannot be ground are discarded, resulting in waste. To address this, we propose a fixture for grinding direct-reading spectrometer steel standard samples. Utility Model Content
[0003] The purpose of this utility model is to provide a fixture for grinding steel standard samples for direct reading spectroscopy, so as to solve the problems mentioned in the background art, that when the height of the standard sample is less than 20 mm, it is impossible to grind it by hand, the standard sample is too small to be held in the hand and is easy to fly out and injure people, at the same time, the heat generated by grinding the standard sample is easy to burn the hand, and the standard sample with a small height cannot be ground and is thrown away, resulting in waste.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a fixture for grinding direct-reading spectral steel standards, comprising:
[0005] The handle has a rotating cylinder movably mounted above it, and a protective cover is mounted above the rotating cylinder. A trapezoidal threaded screw is inserted inside the rotating cylinder, and a limit telescopic hole is formed inside the trapezoidal threaded screw. A limit telescopic post is inserted inside the limit telescopic hole. A connecting bearing is fixedly installed at the bottom of the inner wall of the rotating cylinder. A flange is fixedly installed at the top of the trapezoidal threaded screw, and a strong magnet is bolted to the top of the flange. A locking screw is threadedly installed at the front end of the rotating cylinder.
[0006] As a preferred fixture for grinding direct-reading spectral steel standards according to this utility model, the shape and size of the limiting telescopic column matches the shape and size of the inside of the limiting telescopic hole, and the limiting telescopic column is fixedly connected to the handle.
[0007] As a preferred fixture for grinding direct-reading spectral steel standards according to this utility model, the rotating cylinder is threadedly connected to the trapezoidal threaded lead screw, and the rotating cylinder is movably connected to the handle through the connecting bearing.
[0008] As a preferred fixture for grinding direct-reading spectral steel standards according to this utility model, the trapezoidal threaded screw passes through the interior of the protective cover, and the protective cover is threadedly connected to the trapezoidal threaded screw.
[0009] As a preferred fixture for grinding direct-reading spectral steel standards according to this utility model, the strong magnet has a disc-shaped structure, the diameter of the strong magnet matches the diameter of the flange, and the diameter of the strong magnet is smaller than the inner diameter of the protective cover.
[0010] As a preferred fixture for grinding direct-reading spectral steel standards according to this utility model, the protective cover further includes:
[0011] A sampling plate is installed above the protective cover. A lead screw is inserted inside the sampling plate. Two combined holes are opened on the outer surface of the sampling plate. A combined column is inserted inside the combined holes. The combined column is fixedly connected to the sampling plate. The sampling plate has an arc-shaped structure. The sampling plate is detachably connected to the protective cover through the combined holes and the combined column.
[0012] Compared with existing technologies, this utility model provides a fixture for grinding steel standards for direct-reading spectroscopy, which has the following advantages: This fixture uses a strong magnet to quickly attract the standard and an adjustable protective cover for protection, effectively solving the safety hazards of standards flying out and causing injury or burns during traditional manual grinding. This fixture can safely and stably grind standards of various sizes, including those less than 20mm in height, improving the smoothness of the ground surface and analytical accuracy. It also significantly improves work efficiency and greatly reduces waste and costs by extending the service life of small standards. Its simple design, low manufacturing cost, and convenient operation make it highly valuable for widespread application. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the unfolded structure of this utility model;
[0015] Figure 3 This is a schematic diagram of the three-dimensional structure of the sampling plate of this utility model;
[0016] Figure 4 This is a schematic diagram of the connection structure between the handle and the rotating cylinder of this utility model;
[0017] Figure 5 This is a schematic diagram of the connection structure between the trapezoidal threaded screw and the limiting telescopic hole of this utility model.
[0018] In the diagram: 1. Handle; 2. Rotating cylinder; 3. Sampling plate; 4. Ejector screw; 5. Strong magnet; 6. Protective cover; 7. Locking screw; 8. Trapezoidal threaded screw; 9. Flange; 10. Combination hole; 11. Combination column; 12. Limiting telescopic column; 13. Connecting bearing; 14. Limiting telescopic hole. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-5 A fixture for grinding direct-reading spectral steel standards includes a handle 1, a rotating cylinder 2 movably mounted above the handle 1, a protective cover 6 mounted above the rotating cylinder 2, a trapezoidal threaded screw 8 passing through the interior of the rotating cylinder 2, a limiting telescopic hole 14 opened inside the trapezoidal threaded screw 8, a limiting telescopic column 12 passing through the limiting telescopic hole 14, a connecting bearing 13 fixedly mounted at the bottom of the inner wall of the rotating cylinder 2, a flange 9 fixedly mounted at the top of the trapezoidal threaded screw 8, a strong magnet 5 bolted above the flange 9, and a locking screw 7 threadedly mounted at the front end of the rotating cylinder 2.
[0021] In this implementation plan, a strong magnet 5 quickly attracts the standard sample, which is then protected by an adjustable protective cover 6. This effectively solves the safety hazards of standard samples flying out and causing injury or burns during traditional manual grinding. This fixture can safely and stably grind standard samples of various sizes, including those less than 20mm in height, improving the smoothness of the ground surface and analytical accuracy. It also significantly increases work efficiency and greatly reduces waste and costs by extending the service life of small standard samples. Its simple design, low manufacturing cost, and convenient operation make it highly valuable for widespread application.
[0022] Furthermore:
[0023] In an optional embodiment, the shape and size of the limiting telescopic post 12 match the shape and size of the inside of the limiting telescopic hole 14, and the limiting telescopic post 12 is fixedly connected to the handle 1.
[0024] In this implementation scheme: when the trapezoidal threaded screw 8 retracts into the handle 1, the limiting telescopic column 12 retracts into the limiting telescopic hole 14. The limiting telescopic column 12 and the limiting telescopic hole 14 cooperate to restrict the trapezoidal threaded screw 8 and prevent the trapezoidal threaded screw 8 from rotating inside the handle 1.
[0025] Furthermore:
[0026] In an optional embodiment, the rotating cylinder 2 is threadedly connected to the trapezoidal threaded screw 8, and the rotating cylinder 2 is movably connected to the handle 1 via a connecting bearing 13.
[0027] In this implementation scheme: when the rotating cylinder 2 is rotated clockwise or counterclockwise, the trapezoidal threaded screw 8 can be pushed to extend and retract inside the handle 1, thereby causing the rotating cylinder 2 to press against the adjusted protective cover 6.
[0028] Furthermore:
[0029] In an optional embodiment, the trapezoidal threaded screw 8 extends through the interior of the protective cover 6, and the protective cover 6 is threadedly connected to the trapezoidal threaded screw 8.
[0030] In this implementation plan: the position of the protective cover 6 can be adjusted by rotating the protective cover 6 to meet the usage requirements.
[0031] Furthermore:
[0032] In an optional embodiment, the strong magnet 5 has a disc-shaped structure, and the diameter of the strong magnet 5 matches the diameter of the flange 9, while the diameter of the strong magnet 5 is smaller than the diameter of the inside of the protective cover 6.
[0033] In this implementation plan, the above-mentioned technology ensures that the strong magnet 5 can move smoothly inside the protective cover 6.
[0034] Furthermore:
[0035] In an optional embodiment, the protective cover 6 further includes:
[0036] The sampling plate 3 is installed above the protective cover 6. The sampling plate 3 has an ejector screw 4 inside. The outer surface of the sampling plate 3 has two combination holes 10. The combination holes 10 have combination columns 11 inside. The combination columns 11 are fixedly connected to the sampling plate 3. The sampling plate 3 has an arc-shaped structure. The sampling plate 3 is detachably connected to the protective cover 6 through the combination holes 10 and the combination columns 11.
[0037] In this implementation plan, the above-mentioned technology facilitates the removal of the ground sample from the strong magnet 5, and also makes the installation and removal of the sampling plate 3 simple and convenient.
[0038] Working principle: When using this fixture for grinding steel standards for direct-reading spectrometers, first hold handle 1 and turn the fixture protective cover 6 to align its end face with the plane of the strong magnet 5. Place the standard sample, and the strong magnet 5 will firmly hold the standard sample. Then, turn the protective cover 6 again to adjust its end face to a position slightly lower than the end face of the standard sample. Next, turn the rotating cylinder 2, which will push the trapezoidal threaded screw 8 inward through the thread, causing the rotating cylinder 2 to press against the protective cover 6. Then, tighten the locking screw 7 on the rotating cylinder 2 to make the rotating cylinder 2 and the locking screw 7 relatively stationary. Then, hold the fixture handle 1 and grind on a belt sander until the grinding requirements are met. Finally, assemble the sampling plate 3 onto the protective cover. Above the cover 6, insert the combined column 11 into the combined hole 10, then readjust the position of the protective cover 6 so that the end face of the protective cover 6 is lower than the bottom position of the standard sample, and then turn the ejector screw 4 to push the ejector screw 4 to move through the thread, thereby pushing the standard sample on the strong magnet 5 down, thus removing the standard sample. When the trapezoidal threaded screw 8 retracts into the handle 1, the limiting telescopic column 12 retracts into the limiting telescopic hole 14. The limiting telescopic column 12 and the limiting telescopic hole 14 cooperate to restrict the trapezoidal threaded screw 8, preventing the trapezoidal threaded screw 8 from rotating inside the handle 1. This is the working principle of the fixture used for grinding direct-reading spectral steel standard samples.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fixture for grinding direct-reading spectral steel standards, characterized in that, include: A handle (1) is provided, and a rotating cylinder (2) is movably mounted above the handle (1). A protective cover (6) is mounted above the rotating cylinder (2). A trapezoidal threaded screw (8) is inserted inside the rotating cylinder (2). A limit telescopic hole (14) is opened inside the trapezoidal threaded screw (8). A limit telescopic column (12) is inserted inside the limit telescopic hole (14). A connecting bearing (13) is fixedly installed at the bottom of the inner wall of the rotating cylinder (2). A flange (9) is fixedly installed at the top of the trapezoidal threaded screw (8). A strong magnet (5) is bolted above the flange (9). A locking screw (7) is threadedly installed at the front end of the rotating cylinder (2).
2. The fixture for grinding direct-reading spectral steel standards according to claim 1, characterized in that, The shape and size of the limiting telescopic column (12) match the shape and size of the inside of the limiting telescopic hole (14), and the limiting telescopic column (12) is fixedly connected to the handle (1).
3. A fixture for grinding direct-reading spectral steel standards according to claim 1, characterized in that, The rotating cylinder (2) is threadedly connected to the trapezoidal threaded screw (8), and the rotating cylinder (2) is movably connected to the handle (1) through the connecting bearing (13).
4. A fixture for grinding direct-reading spectral steel standards according to claim 1, characterized in that, The trapezoidal threaded screw (8) passes through the interior of the protective cover (6), and the protective cover (6) is threadedly connected to the trapezoidal threaded screw (8).
5. A fixture for grinding direct-reading spectral steel standards according to claim 1, characterized in that, The strong magnet (5) has a disc-shaped structure. The diameter of the strong magnet (5) matches the diameter of the flange (9). The diameter of the strong magnet (5) is smaller than the diameter of the inside of the protective cover (6).
6. A fixture for grinding direct-reading spectral steel standards according to claim 1, characterized in that, The protective cover (6) is also provided with: A sampling plate (3) is installed above the protective cover (6). A push-out screw (4) is inserted inside the sampling plate (3). Two combination holes (10) are opened on the outer surface of the sampling plate (3). A combination column (11) is inserted inside the combination hole (10). The combination column (11) is fixedly connected to the sampling plate (3). The sampling plate (3) has an arc-shaped structure. The sampling plate (3) is detachably connected to the protective cover (6) through the combination hole (10) and the combination column (11).