Water jet and sand blasting integrated operation device

Abstract

A waterjet sandblasting integrated operating device relates to the technical field of sheet metal processing equipment, including a waterjet assembly, a sandblasting assembly, and a height measuring assembly. The waterjet assembly includes a waterjet component bracket, the lower end of which is connected to a waterjet base. The waterjet base includes a waterjet deflection component, which is connected to a waterjet head. The advantages of this invention are that by incorporating both a waterjet head and a sandblasting head, two processes can be performed simultaneously on a single sheet of material, eliminating the need for handling and repositioning the material between different processes. This changes the traditional multi-processing model, significantly shortening processing time and reducing the workload of operators handling and repositioning the material. The height measuring assembly measures the distance from the sheet surface to the waterjet head and sandblasting head, ensuring that the waterjet head and sandblasting head are at the same height as the sheet surface regardless of the processing location, thus ensuring consistent cutting and sandblasting effects and guaranteeing consistent sheet metal processing results and product quality.

Description

Technical Field

[0001] This utility model relates to the technical field of sheet metal processing equipment, and in particular to an integrated water jet sandblasting operating device. Background Technology

[0002] Materials such as ceramics, glass, and slate are widely used in the construction industry due to their excellent properties such as stain resistance, corrosion resistance, wear resistance, insulation, and fire resistance. They are not only used for exterior building walls and interior floor and wall decoration, but also for making dining tables, bar counters, and other similar items. In these applications, these materials are usually presented in large-area forms, and cutting and surface treatment are essential when producing large-area materials.

[0003] In traditional crafts, waterjet cutting is a common tool for cutting ceramics, glass, and stone slabs. Waterjet cutting is a cold cutting method; it does not generate heat during the cutting process, preventing material deformation, cracking, or alteration of its physicochemical properties due to heat, thus preserving the material's original performance. Furthermore, waterjet cutting is not limited by material texture or shape; it can easily cut simple straight lines, complex patterns, and irregular shapes, providing great flexibility for design and manufacturing to meet diverse design and usage needs.

[0004] Sandblasting is a commonly used surface treatment process for ceramics, glass, and stone slabs. Before surface treatments such as coating, plating, and bonding, sandblasting removes rust, dirt, and other contaminants from the material surface. Simultaneously, it creates a rough surface, significantly enhancing the adhesion between the material and the coating or plating, resulting in a stronger bond and ensuring the quality and effectiveness of subsequent treatments. Furthermore, sandblasting technology can also be used to create intricate carvings and engravings on ceramic surfaces. Simply apply a protective film to the ceramic, remove the film from the engraving area, and then sandblast. This will achieve the desired effect of carving and creating three-dimensional patterns.

[0005] However, traditional processing methods separate waterjet cutting and sandblasting into two independent processes, meaning materials need to be transferred between two machines. This process not only increases the workload of operators, requiring them to spend more energy and time handling materials and operating the equipment, but also prolongs the overall production time. Furthermore, the materials need to be repositioned after transfer. In practice, due to various factors such as equipment precision and operator skill levels, it is difficult to guarantee accurate repositioning every time. Inaccurate repositioning leads to misalignment of the processed materials. This misalignment not only affects the product's appearance quality but may also cause the product to fail to meet design requirements, resulting in defective products and economic losses for the company. Utility Model Content

[0006] This invention overcomes the shortcomings of existing technologies and provides an integrated waterjet sandblasting device. It is equipped with an integrated waterjet head and sandblasting head, which can process a sheet of material in two processes at the same time. This eliminates the need for handling and repositioning of the sheet material between different processes, making the processing of the sheet material more precise. At the same time, it changes the traditional process-by-process mode, greatly shortens the processing time, significantly improves production efficiency, and also reduces the workload of operators in handling and repositioning the sheet material.

[0007] To solve the above-mentioned technical problems, the utility model is implemented through the following technical solution: A water jet sandblasting integrated operating device includes a water jet assembly, a sandblasting assembly, and a height measuring assembly; the water jet assembly includes a water jet component bracket, the lower end of which is connected to a water jet base, and the water jet base includes a water jet deflection component, which is connected to a water jet head; The sandblasting assembly is connected to the water jet component bracket. The sandblasting assembly includes a second lifting cylinder, and the output end of the second lifting cylinder is connected to the sandblasting head.

[0008] Furthermore, the water jet component bracket is provided with a tee and a two-way connector. After the external high-pressure pipe is connected to the tee, a stretchable high-pressure pipe and a vertical high-pressure pipe are led out from the tee. The stretchable high-pressure pipe is connected to the sandblasting head, and the vertical high-pressure pipe is connected to the water jet head.

[0009] Furthermore, the sandblasting assembly includes a second lifting slide rail, which is slidably connected to a slider, the slider is connected to a second lifting cylinder, and the second lifting slide rail is connected to a sandblasting head.

[0010] Furthermore, the sandblasting head is connected to the sand cylinder.

[0011] Furthermore, a sandblasting guard is connected to the end of the sandblasting head.

[0012] Furthermore, the height measuring component includes a protective shell, inside which a first lifting cylinder is installed, and the output end of the first lifting cylinder is connected to a height sensor.

[0013] Furthermore, the lower opening of the protective shell is provided with a flexible opening and closing door. The flexible opening and closing door is normally in a closed state. When the first lifting cylinder pushes out the height sensor, it will open the flexible opening and closing door. When the first lifting cylinder pulls the height sensor back, the flexible opening and closing door will automatically close.

[0014] Furthermore, a first lifting slide rail is provided inside the protective shell, and a height sensor is slidably connected to the first lifting slide rail.

[0015] Compared with existing technologies, the advantages of this utility model are: 1. It is equipped with an integrated waterjet head and sandblasting head, which can process a single sheet of material in two processes at the same time. This eliminates the need to move and reposition the sheet material between different processes, ensuring the positional accuracy of the sheet material when switching between the two processes. This makes the sheet material processing more precise, and at the same time changes the traditional process-by-process mode, greatly shortening the processing time and significantly improving production efficiency. It also reduces the workload of operators in moving and repositioning the sheet material.

[0016] 2. The height measuring component can measure the distance from the board surface to the waterjet head and sandblasting head. Regardless of which part of the board is being processed, it can ensure that the waterjet head and sandblasting head are at the same height as the board surface, thereby ensuring consistent cutting and sandblasting effects, and guaranteeing the consistency of board processing results and product quality. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the utility model and, together with the embodiments of the utility model, are used to explain the utility model. They do not constitute a limitation on the utility model. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the integrated waterjet sandblasting operating device according to an embodiment of the present invention; Figure 2 This is an exploded schematic diagram of the integrated water jet sandblasting operating device according to an embodiment of this utility model; Figure 3 This is a schematic diagram of the sandblasting assembly structure according to an embodiment of the present invention; Figure 4 This is an exploded schematic diagram of the sandblasting assembly according to an embodiment of the present invention; Figure 5 This is an exploded view of the water jet assembly according to an embodiment of the present invention; Figure 6 This is an exploded view of the height measuring component according to an embodiment of the present invention.

[0018] In the diagram: 1. Water jet assembly; 101. Water jet component bracket; 102. T-junction; 103. Two-way connector; 104. Stretchable high-pressure pipe; 105. Vertical high-pressure pipe; 106. Water jet holder; 1061. Water jet steering component; 1062. Water jet head; 2. Height measuring assembly; 201. Protective shell; 2011. Flexible opening and closing door; 202. First lifting cylinder; 203. Height sensor; 204. First lifting slide rail; 3. Sandblasting assembly; 301. Second lifting cylinder; 302. Second lifting slide rail; 303. Slider; 304. Sandblasting head; 305. Sandblasting cover; 4. Sand cylinder. Detailed Implementation

[0019] The preferred embodiments of the utility model are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the utility model.

[0020] like Figures 1 to 6 As shown, a waterjet sandblasting integrated operating device is used for cutting and sandblasting materials such as ceramics, glass, and stone slabs. It includes a waterjet assembly 1, a sandblasting assembly 3, and a height measuring assembly 2. The waterjet assembly 1 includes a waterjet component bracket 101, the lower end of which is connected to a waterjet holder 106. The waterjet holder 106 includes a waterjet steering component 1061, which is connected to a waterjet head 1062. In this embodiment, the waterjet steering component 1061 is equipped with a motor and gear structure to realize the waterjet head... The rotation of 1062 connects the sandblasting assembly 3 to the waterjet component bracket 101. The sandblasting assembly 3 includes a second lifting cylinder 301, the output end of which is connected to the sandblasting head 304. When the waterjet head 1062 turns to the side of the sandblasting head 304, the second lifting cylinder 301 drives the sandblasting head 304 to rise, avoiding interference between the sandblasting head 304 and the waterjet head 1062. At the same time, the multi-angle movement of the waterjet head 1062 makes the cutting of the sheet material by the waterjet head 1062 more flexible. Since the surfaces of ceramic, glass, and stone slabs may be uneven, a height measuring component 2 is installed here to measure the distance from the slab surface to the waterjet head 1062 and the sandblasting head 304. This ensures that the waterjet head 1062 and the sandblasting head 304 maintain the same height from the slab surface during processing, regardless of where the slab is being processed. This ensures that the waterjet head 1062 and the sandblasting head 304 achieve consistent processing results during cutting and sandblasting, guaranteeing the consistency of the slab processing effect and the uniformity of product quality.

[0021] By incorporating an integrated waterjet head 1062 and a sandblasting head 304, two processes can be performed on a single sheet material simultaneously during processing. This improves production efficiency, eliminates the need for handling and repositioning the sheet material between different processes, reduces the workload of operators, and ensures the positional accuracy of the sheet material during the transition between the two processes. This makes the processing of the sheet material more precise, thereby guaranteeing product quality.

[0022] The waterjet component bracket 101 is equipped with a tee 102 and a two-way connector 103. After the external high-pressure pipe is connected to the tee 102, a stretchable high-pressure pipe 104 and a vertical high-pressure pipe 105 are led out from the tee 102. The stretchable high-pressure pipe 104 is connected to the sandblasting head 304, and the vertical high-pressure pipe 105 is connected to the waterjet head 1062. The tee 102 and the two-way connector 103 can reasonably distribute the pressure of the external high-pressure pipe to ensure stable transmission of high-pressure water and high-pressure air, providing reliable power for waterjet cutting and sandblasting operations.

[0023] The sandblasting assembly 3 includes a second lifting slide rail 302, which is slidably connected to a slider 303. The slider 303 is connected to a second lifting cylinder 301. The second lifting slide rail 302 is connected to a sandblasting head 304, which is connected to a sand cylinder 4. A sandblasting shield 305 is connected to the end of the sandblasting head 304. The sandblasting head 304 can suck in sand particles from the sand cylinder 4 and mix them with high-pressure air input from the stretchable high-pressure pipe 104, and then spray them onto the material surface at high speed. The sandblasting shield 305 can prevent the high-speed sand from splashing around during sandblasting, ensuring the safety of the operator.

[0024] The height measuring component 2 includes a protective shell 201. A first lifting cylinder 202 is installed inside the protective shell 201. The output end of the first lifting cylinder 202 is connected to a height sensor 203. In this embodiment, the sensor 203 is a height sensor. A flexible opening and closing door 2011 is provided at the lower opening of the protective shell 201. The flexible opening and closing door 2011 is normally closed. When the first lifting cylinder 202 pushes out the height sensor 203, it will open the flexible opening and closing door 2011. 3. When pulled back, the flexible opening and closing door 2011 automatically closes. This is because high-pressure water is sprayed out during the cutting process of the water jet head 1062, and high-pressure sandblasting is sprayed out when the sandblasting head 304 is operating. Therefore, a protective shell 201 is installed to protect the sensor 203. When height detection is required, the sensor 203 is pushed out by the first lifting cylinder 202. When the water jet head 1062 and sandblasting head 304 are operating, the sensor 203 retracts into the protective shell 201, ensuring that the sensor 203 is not damaged. A first lifting slide rail 204 is installed inside the protective shell 201. The height sensor 203 is slidably connected to the first lifting slide rail 204, ensuring smoother lifting and lowering of the sensor 203. The flexible opening and closing door 2011 automatically closes via a spring, thus preventing water and sand from entering the protective shell 201 when the water jet head 1062 and sandblasting head 304 are operating.

[0025] This utility model's integrated waterjet sandblasting operating device is equipped with an integrated waterjet head 1062 and sandblasting head 304, which can simultaneously process a sheet of material in two processes. This eliminates the need for handling and repositioning the sheet material between different processes, ensuring the positional accuracy of the sheet material when switching between the two processes, making the sheet material processing more precise. At the same time, it changes the traditional multi-process processing mode, greatly shortens the processing time, significantly improves production efficiency, and also reduces the workload of operators in handling and repositioning the sheet material.

[0026] The height measuring component 2 can measure the distance from the board surface to the water jet head 1062 and the sandblasting head 304. Regardless of which part of the board is being processed, it can ensure that the water jet head 1062 and the sandblasting head 304 are at the same height as the board surface, thereby ensuring consistent cutting and sandblasting effects, and guaranteeing the consistency of board processing results and product quality.

[0027] Finally, it should be noted that the above are merely preferred embodiments of the utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. However, any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the utility model should be included within the protection scope of the utility model.

Claims

1. A waterjet sandblasting integrated operating device, characterized in that, It includes a water jet assembly (1), a sandblasting assembly (3), and a height measuring assembly (2); the water jet assembly (1) includes a water jet component bracket (101), the lower end of the water jet component bracket (101) is connected to a water jet holder (106), the water jet holder (106) includes a water jet steering component (1061), and the water jet steering component (1061) is connected to a water jet head (1062); The sandblasting assembly (3) is connected to the water jet component bracket (101). The sandblasting assembly (3) includes a second lifting cylinder (301), and the output end of the second lifting cylinder (301) is connected to the sandblasting head (304).

2. The integrated waterjet sandblasting operating device according to claim 1, characterized in that, The water jet component bracket (101) is provided with a tee (102) and a two-way connector (103). After the external high-pressure pipe is connected to the tee (102), a stretchable high-pressure pipe (104) and a vertical high-pressure pipe (105) are led out from the tee (102). The stretchable high-pressure pipe (104) is connected to the sandblasting head (304), and the vertical high-pressure pipe (105) is connected to the water jet head (1062).

3. The integrated waterjet sandblasting operating device according to claim 1, characterized in that, The sandblasting assembly (3) includes a second lifting slide rail (302), which is slidably connected to a slider (303). The slider (303) is connected to a second lifting cylinder (301), and the second lifting slide rail (302) is connected to a sandblasting head (304).

4. The integrated waterjet sandblasting operating device according to claim 1, characterized in that, The blasting head (304) is connected to the sand cylinder (4).

5. The integrated waterjet sandblasting operating device according to claim 1, characterized in that, The end of the blasting head (304) is connected to a blasting shield (305).

6. A waterjet sandblasting integrated operating device according to any one of claims 1 to 5, characterized in that, The height measuring component (2) includes a protective shell (201), and a first lifting cylinder (202) is provided inside the protective shell (201). The output end of the first lifting cylinder (202) is connected to a height sensor (203).

7. The integrated waterjet sandblasting operating device according to claim 6, characterized in that, The protective shell (201) is provided with an elastic opening door (2011) at the lower opening. The elastic opening door (2011) is normally closed. When the first lifting cylinder (202) pushes out the height sensor (203), it will push the elastic opening door (2011) open. When the first lifting cylinder (202) pulls back the height sensor (203), the elastic opening door (2011) will automatically close.

8. The integrated waterjet sandblasting operating device according to claim 7, characterized in that, The protective shell (201) is provided with a first lifting slide rail (204) inside, and the height sensor (203) is slidably connected to the first lifting slide rail (204).

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