Diamond dressing roller
Patent Information
- Application Number
- CN202522321513.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0003]金刚石修整滚轮在磨削过程中会产生大量的热量,这些热量若不能及时散失会影响加工件的表面质量,金刚石修整滚轮的散热性能决定磨削质量,如专利公布号为CN221735845U的中国实用新型专利,该专利虽然可以通过散热孔、进风管和槽口之间的配合,在滚轮高速旋转过程中,外界气体能够在散热孔中流动并带走滚轮内部的热量,从而提高金刚石修整滚轮的散热效果,保证其磨削质量,但是由于外界空气温度难以保障,且金刚石修正滚轮的发热点主要集中在外侧区域,通过中间穿过的通孔配合外界空气的流通对金刚石修整滚轮进行散热时难以保障散热效果,鉴于此,我们提出了一种金刚石修整滚轮
[0014]1、该金刚石修整滚轮,通过两侧存储箱内部的液氮,能够在外界空气通过冷却组件进入金刚石修整滚轮的内部时对空气进行降温,从而提升冷却效果,并能够通过两侧镜像设置的存储箱保障在处理双向修整时仍能够进行冷却降温工作。
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Figure CN224780285U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of diamond dressing roller technology, and in particular to a diamond dressing roller. Background Technology
[0002] Dressing rollers are tools used to shape grinding wheels. Diamond dressing rollers are dressing rollers made of diamond. They are high-efficiency, long-life, and low-cost grinding wheel dressing tools used in mass production of shaping grinding on specialized machine tools and gear grinding machines. By being installed on the dressing device of a grinding machine, diamond rollers dress ordinary ceramic grinding wheels or CBN grinding wheels. After the grinding wheel is shaped, the parts are ground, thereby replicating the shape, precision, and dimensions of the diamond roller onto the surface of the workpiece.
[0003] Diamond dressing rollers generate a large amount of heat during grinding. If this heat cannot be dissipated in time, it will affect the surface quality of the workpiece. The heat dissipation performance of the diamond dressing roller determines the grinding quality. For example, Chinese utility model patent CN221735845U can improve the heat dissipation effect of the diamond dressing roller and ensure its grinding quality by using the cooperation between heat dissipation holes, air inlet pipe and groove. During the high-speed rotation of the roller, the external air can flow in the heat dissipation holes and carry away the heat inside the roller. However, since the external air temperature is difficult to guarantee and the heat points of the diamond dressing roller are mainly concentrated in the outer area, it is difficult to guarantee the heat dissipation effect when using the through hole in the middle to allow the flow of external air to dissipate heat from the diamond dressing roller. In view of this, we propose a diamond dressing roller. Utility Model Content
[0004] The purpose of this invention is to provide a diamond dressing roller to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a diamond dressing roller, including a drive shaft, a connecting shaft sleeved on the outer surface of the drive shaft, a diamond dressing roller sleeved on the outer surface of the connecting shaft, storage boxes fixedly connected to the left and right sides of the diamond dressing roller, connecting rings fixedly connected to the outer surfaces of the two storage boxes that are far apart from each other, fan blades fixedly connected to the outer surface of the connecting rings, and a fixing ring fixedly connected to the outer surface of the fan blades that is far away from the connecting rings, a storage cavity is provided inside each of the two storage boxes, and a cooling component is provided on each of the two storage boxes.
[0006] Preferably, the cooling assembly includes a through pipe, which is fixedly connected to the inner wall of the storage box. The two through pipes on the left and right sides extend through the opposite sides of the two storage boxes. The diamond dressing roller has a cooling chamber inside.
[0007] Preferably, the two adjacent ends of the left and right passage pipes both penetrate into the interior of the cooling chamber, and a guide ring is fixedly connected to the inner wall of the cooling chamber.
[0008] Preferably, the cross-section of the guide ring is trapezoidal.
[0009] Preferably, a dispersion plate is fixedly connected between the inner wall of the cooling chamber and the outer surface of the guide ring, and the dispersion plate has through holes.
[0010] Preferably, the through hole is inclined.
[0011] Preferably, each of the two storage tanks is provided with a liquid injection valve and a pressure relief valve on the side surface that is far apart from each other.
[0012] Preferably, a connecting key is fixedly connected to the outer surface of the drive shaft, and a keyway adapted to the connecting key is provided on the inner wall of the connecting shaft.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This diamond dressing roller uses liquid nitrogen stored in the storage tanks on both sides to cool the outside air as it enters the diamond dressing roller through the cooling components, thereby improving the cooling effect. The mirrored storage tanks on both sides ensure that cooling can still be performed when processing bidirectional dressing.
[0015] 2. This diamond dressing roller, with its two dispersion plates and through holes, can greatly increase the residence time of cold air inside the cooling chamber, thereby increasing the cooling effect. At the same time, it can reduce the risk of injury to workers caused by the cold air flowing out at too low a temperature. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0017] Figure 1 This is a schematic diagram of the structure of a diamond dressing roller according to the present invention;
[0018] Figure 2 This is a schematic diagram of the separation of this utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the diamond dressing roller of this utility model;
[0020] Figure 4 This is a schematic diagram of the diamond dressing roller of this utility model.
[0021] Reference numerals: 1. Drive shaft; 2. Connecting shaft; 3. Diamond dressing roller; 4. Storage box; 5. Connecting ring; 6. Fan blade; 7. Fixing ring; 8. Storage cavity; 9. Through pipe; 10. Cooling cavity; 11. Guide ring; 12. Dispersion plate; 13. Through hole; 14. Injection valve; 15. Pressure relief valve; 16. Connecting key; 17. Keyway. Detailed Implementation
[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0023] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.
[0025] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0026] Please see Figure 1-4This utility model provides a technical solution: a diamond dressing roller, including a drive shaft 1, a connecting shaft 2 sleeved on the outer surface of the drive shaft 1, a diamond dressing roller 3 sleeved on the outer surface of the connecting shaft 2, storage boxes 4 fixedly connected to the left and right sides of the diamond dressing roller 3, connecting rings 5 fixedly connected to the side surfaces of the two storage boxes 4 that are far apart from each other, fan blades 6 fixedly connected to the outer surface of the connecting rings 5, and fixing rings 7 fixedly connected to the side surfaces of the fan blades 6 that are far apart from the connecting rings 5. Each of the two storage boxes 4 has a storage cavity 8 inside, and each of the two storage boxes 4 is equipped with a cooling component. The liquid nitrogen inside the two storage boxes 4 can cool the air when the outside air enters the diamond dressing roller 3 through the cooling component, thereby improving the cooling effect. The mirrored arrangement of the two storage boxes 4 ensures that cooling can still be performed when processing bidirectional dressing.
[0027] Furthermore, the cooling assembly includes a through pipe 9, which is fixedly connected to the inner wall of the storage box 4. The ends of the two through pipes 9, located far apart from each other, extend through the surfaces of the two storage boxes 4 on opposite sides. A cooling chamber 10 is formed inside the diamond dressing roller 3. The ends of the two through pipes 9, located close to each other, both extend into the cooling chamber 10. A guide ring 11 is fixedly connected to the inner wall of the cooling chamber 10. The guide ring 11 has a trapezoidal cross-section. A dispersion plate 12 is fixedly connected between the inner wall of the cooling chamber 10 and the outer surface of the guide ring 11. The drive shaft 1 has a through hole 13, which is inclined. The two storage boxes 4 are provided with a liquid injection valve 14 and a pressure relief valve 15 on the side surfaces that are far apart from each other. The outer surface of the drive shaft 1 is fixedly connected with a connecting key 16. The inner wall of the connecting shaft 2 is provided with a keyway 17 that matches the connecting key 16. By using the two dispersion plates 12 in conjunction with the through hole 13, the residence time of cold air in the cooling chamber 10 can be greatly increased, thereby increasing the cooling effect. At the same time, it can reduce the risk of injury to personnel caused by the cold air flowing out at too low a temperature.
[0028] Liquid nitrogen can be injected into the storage chamber 8 to cool the air inside the pipe 9, while the storage box 4 is made of austenitic stainless steel to prevent microcracks caused by temperature stress.
[0029] Working principle: When using the diamond dressing roller 3, liquid nitrogen is first injected into the storage tank 4 on one side through the injection valve 14. The storage tank 4 is selected according to the rotation direction of the diamond dressing roller 3. When the diamond dressing roller 3 rotates, the fan blades 6 guide the air on one side through the pipe 9 into the cooling chamber 10. At the same time, when the air flows through the pipe 9 into the storage chamber 8, the liquid nitrogen in the storage chamber 8 rapidly cools the air inside the pipe 9. The cooled air then enters the cooling chamber 10. The cool air is guided by the guide ring 11 and comes into contact with the dispersion plate 12. The cold air is dispersed into multiple streams through the through holes 13 on the dispersion plate 12, thereby making the cooling more uniform. The cold air absorbs the heat of the diamond dressing roller 3 itself by contacting the inner wall of the cooling chamber 10 through the through holes 13. Then, this cold air enters the interior of the through pipe 9 on the other side through the dispersion plate 12 on the other side, and is finally discharged through the through pipe 9. Since the interior of the discharge side storage box 4 is not equipped with liquid nitrogen, it can prevent the low temperature air from causing damage to the surrounding staff and reduce resource consumption.
[0030] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A diamond dressing roller, comprising a drive shaft (1), characterized in that: The outer surface of the drive shaft (1) is fitted with a connecting shaft (2), the outer surface of the connecting shaft (2) is fitted with a diamond dressing roller (3), the left and right sides of the diamond dressing roller (3) are respectively fixedly connected with storage boxes (4), the two storage boxes (4) are respectively fixedly connected with connecting rings (5) on the side surfaces that are far apart from each other, the outer surface of the connecting ring (5) is fixedly connected with a fan blade (6), the side surface of the fan blade (6) that is far away from the connecting ring (5) is fixedly connected with a fixing ring (7), the two storage boxes (4) are each provided with a storage cavity (8), and the two storage boxes (4) are each provided with a cooling component.
2. The diamond dressing roller according to claim 1, characterized in that: The cooling assembly includes a through pipe (9), which is fixedly connected to the inner wall of the storage box (4). The two through pipes (9) on the left and right sides are respectively connected to the opposite side surfaces of the two storage boxes (4). The diamond dressing roller (3) has a cooling chamber (10) inside.
3. A diamond dressing roller according to claim 2, characterized in that: The two connecting pipes (9) on the left and right sides are connected to each other at their closest ends and penetrate into the interior of the cooling chamber (10). A guide ring (11) is fixedly connected to the inner wall of the cooling chamber (10).
4. A diamond dressing roller according to claim 3, characterized in that: The cross-section of the guide ring (11) is set as trapezoidal.
5. A diamond dressing roller according to claim 3, characterized in that: A dispersion plate (12) is fixedly connected between the inner wall of the cooling chamber (10) and the outer surface of the guide ring (11), and a through hole (13) is provided on the dispersion plate (12).
6. A diamond dressing roller according to claim 5, characterized in that: The through hole (13) is set at an angle.
7. A diamond dressing roller according to claim 1, characterized in that: Each of the two storage tanks (4) is provided with a liquid injection valve (14) and a pressure relief valve (15) on the side surface that is far apart from each other.
8. A diamond dressing roller according to claim 1, characterized in that: The outer surface of the drive shaft (1) is fixedly connected with a connecting key (16), and the inner wall of the connecting shaft (2) is provided with a keyway (17) that matches the connecting key (16).
Citation Information
Patent Citations
Diamond finishing roller
CN221735845U