Heat exchanger tube bundle rotating tool
Patent Information
- Application Number
- CN202521913698.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-05
AI Technical Summary
[0003]目前换热器管束在生产过程中常需要转动不同的角度来安装相关的附件,然传统方法常将换热器管束放置在平地或平面工作台面上使用人工手持撬杠、千斤顶、垫铁等工具撬动管束的管板使换热器管束转动,采用传统方法撬动换热器管束转动会损伤换热器管束管板,换热器管束吨位越大撬动调整旋转越缓慢消耗人工体力越大,同时存在撬杠等工具断裂安全风险
[0009]本实用新型的有益效果是:一种换热器管束转动工装通过转动梁组件上的转动附驱动转轮和滚筒转动的同时带动换热器管束旋转转动,避免了采用传统方法撬动换热器管束转动损伤换热器管束管板和消耗人工体力,降低了生产过程中的安全风险,提高了生产效率。
Smart Images

Figure CN224780312U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heat exchanger technology in petroleum and chemical industries, and provides a tooling suitable for rotating heat exchanger tube bundles. Background Technology
[0002] Heat exchanger tube bundles are an important component of heat exchangers, and are industrial devices that enable heat exchange between two fluids at different temperatures through the tube walls.
[0003] Currently, heat exchanger tube bundles often need to be rotated at different angles during the production process to install related accessories. However, the traditional method is to place the heat exchanger tube bundle on a flat ground or flat workbench and use manual pry bars, jacks, shims and other tools to pry the tube sheet of the tube bundle to rotate the heat exchanger tube bundle. Using the traditional method to pry the heat exchanger tube bundle to rotate will damage the heat exchanger tube bundle tube sheet. The larger the tonnage of the heat exchanger tube bundle, the slower the prying and adjustment and the greater the physical effort required. At the same time, there is a safety risk of breakage of pry bars and other tools. Summary of the Invention
[0004] In order to overcome the shortcomings of the prior art, the purpose of this utility model is to provide a heat exchanger tube bundle rotation tooling to improve the rotation efficiency of the heat exchanger tube bundle and reduce the intensity of manual labor.
[0005] To achieve the above objectives, this utility model provides a heat exchanger tube bundle rotation fixture, comprising: a base, a rotating beam assembly, a crossbeam assembly, a baffle assembly, and a roller; the base is provided with two sets of rotating beam assemblies; a crossbeam assembly is provided at the left front of the rotating beam assembly; and a baffle assembly is provided at the front of the crossbeam assembly.
[0006] Preferably, the rotating beam assembly includes a support beam, a rotating element, and a rotating wheel; the support beam is provided with eight rotating elements; the rotating elements are provided with two rotating wheels; the rotating elements are electrically driven to rotate the rotating wheels; a roller is provided above the rotating wheels; the rotating elements, while electrically driving the rotating wheels to rotate, simultaneously drive the roller to rotate; the rotation of the roller drives the heat exchanger tube bundle to rotate.
[0007] Preferably, the crossbeam assembly includes an I-beam, a U-shaped groove, and positioning rods; several U-shaped grooves are provided above the I-beam; two positioning rods are provided on the U-shaped grooves; the positioning rods can be set in the U-shaped grooves at different positions according to the diameter of the tube sheet.
[0008] Preferably, the baffle assembly includes a support, a first positioning hole, a column, a second positioning hole, a pin, a baffle beam, and a third positioning hole; the support has several first positioning holes; a column is provided above the support, and the column is connected to the first positioning hole on the support, and the column can be set in the first positioning hole at different positions according to the diameter of the tube sheet; a number of second positioning holes are provided on the column, and a baffle beam is provided on the rear side of the column; a number of third positioning holes are provided on the baffle beam, and the baffle beam is connected to the third positioning hole on the baffle beam and the second positioning hole on the column through a pin.
[0009] The beneficial effects of this utility model are: a heat exchanger tube bundle rotation fixture drives the rotating wheel and drum on the rotating beam assembly to rotate the heat exchanger tube bundle, thereby avoiding damage to the heat exchanger tube bundle tube sheet and the consumption of manual labor by using traditional methods to pry the heat exchanger tube bundle to rotate, reducing safety risks in the production process and improving production efficiency. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of a heat exchanger tube bundle rotation fixture structure according to the present invention. Figure 1 .
[0011] Figure 2 This is a schematic diagram of a heat exchanger tube bundle rotation fixture structure according to the present invention. Figure 2 .
[0012] Figure 3 This is a schematic diagram of a heat exchanger tube bundle rotation fixture structure according to the present invention. Figure 3 .
[0013] Figure 4 This is a schematic diagram of a heat exchanger tube bundle rotation fixture structure according to the present invention. Figure 4 .
[0014] The diagram includes: 100, base; 200, rotating beam assembly; 210, support beam; 220, rotating bracket; 221, rotating wheel; 300, crossbeam assembly; 310, I-beam; 320, U-shaped channel; 330, positioning rod; 400, stop assembly; 410, support; 411, positioning hole one; 420, column; 421, positioning hole two; 422, pin; 430, stop crossbeam; 431, positioning hole three; 500, roller; Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings: like Figure 1The heat exchanger tube bundle rotation fixture shown includes a base 100, a rotating beam assembly 200, a crossbeam assembly 300, a baffle assembly 400, and a roller 500. Two sets of rotating beam assemblies 200 are provided on the base 100. A crossbeam assembly 300 is provided in front of the left side of the rotating beam assembly 200. A baffle assembly 400 is provided in front of the crossbeam assembly 300.
[0016] like Figure 2 The rotating beam assembly 200 shown includes a support beam 210, a rotating attachment 220, and a rotating wheel 221. The support beam 210 is provided with eight rotating attachments 220. Each rotating attachment 220 is provided with two rotating wheels 221. The rotating attachments 220 are electrically driven to rotate the rotating wheels 221. A roller 500 is provided above the rotating wheels 221. The rotating attachments 220, while electrically driving the rotating wheels 221 to rotate, simultaneously drive the roller 500 to rotate. When the roller 500 rotates, it drives the heat exchanger tube bundle to rotate.
[0017] like Figure 3 The beam assembly 300 shown includes an I-beam 310, a U-shaped groove 320, and a positioning rod 330; several U-shaped grooves 320 are provided above the I-beam 310; two positioning rods 330 are provided on the U-shaped grooves 320; the positioning rods 330 can be set in the U-shaped grooves 320 at different positions according to the diameter of the tube sheet.
[0018] like Figure 4 The baffle assembly 400 shown includes a support 410, a first positioning hole 411, a column 420, a second positioning hole 421, a pin 422, a baffle beam 430, and a third positioning hole 431. The support 410 has several first positioning holes 411. The column 420 is located above the support 410 and is connected to the first positioning holes 411 on the support 410. The column 420 can be positioned within the first positioning holes 411 at different locations depending on the diameter of the tube sheet. The column 420 has several second positioning holes 421, and a baffle beam 430 is located behind the column 420. The baffle beam 430 has several third positioning holes 431 and is connected to the third positioning holes 431 on the baffle beam 430 and the second positioning holes 421 on the column 420 via a pin 422.
[0019] Combination Figure 1 , Figure 2 , Figure 3 , Figure 4 The following is an explanation of the working principle of a heat exchanger tube bundle rotation fixture: A heat exchanger tube bundle rotation fixture, via a rotating attachment 220 on a rotating beam assembly 200, electrically drives a rotating wheel 221 to rotate, simultaneously rotating a drum 500. The rotation of the drum 500 causes the heat exchanger tube bundle to rotate. The fixed tube sheet end of the heat exchanger tube bundle can be placed inside the crossbeam assembly 300. When the heat exchanger tube bundle rotates to the required working angle, a positioning stop 330 is placed in the U-shaped groove 320 closest to the tube sheet to prevent the heat exchanger tube bundle from continuing to rotate due to inertia. To prevent the heat exchanger tube bundle from moving forward during rotation... A baffle assembly 400 is provided in front of the crossbeam assembly 300. The column 420 on the baffle assembly 400 can be positioned in different positions in the positioning hole 411 on the support 410 according to the diameter of the heat exchanger tube bundle and tube sheet. The baffle crossbeam 430 on the baffle assembly 400 can be adjusted to a suitable position according to the diameter of the heat exchanger tube bundle and tube sheet. After the baffle crossbeam 430 is moved to a suitable position, it is connected to the positioning hole 431 on the baffle crossbeam 430 and the positioning hole 421 on the column 420 through the pin 422.
[0020] This invention has a simple structure and low manufacturing cost. Practical industrial application has shown that it is very practical when the heat exchanger tube bundle needs to be rotated for installation accessories in petroleum and chemical heat exchanger tube bundles. It avoids damage to the heat exchanger tube bundle tube sheet and the consumption of manual labor caused by using traditional methods to pry the heat exchanger tube bundle to rotate, reduces safety risks in the production process, and improves production efficiency.
[0021] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural or procedural transformations made based on the content of the present utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present utility model.
Claims
1. A heat exchanger tube bundle rotation fixture, comprising: The base (100), rotating beam assembly (200), crossbeam assembly (300), baffle assembly (400), and roller (500) are composed of: two sets of rotating beam assemblies (200) on the base (100); a crossbeam assembly (300) is provided on the left front of the rotating beam assembly (200); and a baffle assembly (400) is provided in front of the crossbeam assembly (300).
2. The heat exchanger tube bundle rotation fixture according to claim 1, characterized in that: The rotating beam assembly (200) includes a support beam (210), a rotating attachment (220), and a rotating wheel (221); the support beam (210) is provided with eight rotating attachments (220); the rotating attachments (220) are provided with two rotating wheels (221); the rotating attachments (220) are driven by electricity to rotate the rotating wheels (221); a roller (500) is provided above the rotating wheels (221).
3. The heat exchanger tube bundle rotation fixture according to claim 1, characterized in that: The crossbeam assembly (300) includes an I-beam (310), a U-shaped groove (320), and a positioning rod (330); a plurality of U-shaped grooves (320) are provided above the I-beam (310); and two positioning rods (330) are provided on the U-shaped grooves (320).
4. The heat exchanger tube bundle rotation fixture according to claim 1, characterized in that: The retaining frame assembly (400) includes a support (410), a first positioning hole (411), a column (420), a second positioning hole (421), a pin (422), a retaining frame crossbeam (430), and a third positioning hole (431); the support (410) is provided with a plurality of first positioning holes (411); the column (420) is provided above the support (410), and the column (420) is positioned by means of positioning holes on the support (410). The column (420) is connected to the first hole (411), and the column (420) is provided with several second positioning holes (421). The column (420) is provided with a retaining beam (430) on the rear side. The retaining beam (430) is provided with several third positioning holes (431). The retaining beam (430) is connected to the third positioning holes (431) on the retaining beam (430) and the second positioning holes (421) on the column (420) through a pin (422).