A positioning and installation aid for filter flanges of aluminium alloy ships

Abstract

The utility model discloses a positioning and installation auxiliary appliance suitable for aluminum alloy ship filter flange, including fixed subassembly and adjusting plate, the fixed subassembly includes baseplate and the support plate of vertical setting in baseplate, the support plate has at least two, the adjusting plate is connected on two support plates through the first waist shape through -hole of setting on at least two support plates, and the positioning installation of different size flange is realized through the movement of adjusting plate on the first waist shape through -hole. The utility model has the advantages of simple structure, good stability and convenient and fast operation. The utility model can effectively improve filter flange installation precision and efficiency, make filter flange positioning deviation less than 0.01mm, be applicable to the installation of all ship filter flanges at present simultaneously, and can be repeatedly used, greatly reduce personnel investment, and save the cost.

Description

Technical Field

[0001] This utility model relates to the field of marine filter technology, specifically to an auxiliary device for positioning and installing aluminum alloy marine filter flanges. Background Technology

[0002] Currently, marine filter flanges are generally designed in a cylindrical shape, and the filter typically consists of a filter tube body and a flange connecting pipe. To reduce the impact of misalignment between the filter flange and its mating flange connection holes, the bolt holes connecting the filter flange are generally designed with an even number of holes, and the number of bolt holes is evenly distributed according to the flange size. Under normal circumstances, there is a vertical or horizontal relationship between the bolt holes, forming a standard flange bolt hole layout.

[0003] When installing aluminum alloy marine filter flanges, the center line of the filter opening is first drawn on the filter surface structure according to the filter manufacturing drawing. The flange connection pipe opening of the appropriate size is then made according to the dimensions on the drawing. Generally, the flange connection pipe and flange are pre-assembled. The flange connection pipe is connected to the saddle joint of the filter body. When installing the flange connection pipe, it is necessary to ensure that not only the flange face of the flange connection pipe is dimensionally aligned with the center line of the filter body pipe, but also that the flange face is parallel to the center line of the filter body, and that the bolt holes of the flange are horizontal. Typically, one person measures the dimensions to ensure the above technical requirements are met, while another person performs the welding fixation. The two people work together to complete the installation of the filter flange connection pipe.

[0004] Existing filter flange connection pipe installation methods suffer from drawbacks such as a small proportion of filters used in shipbuilding, yet a high proportion of personnel are required, resulting in wasted manpower; the installation process is cumbersome, requiring repeated adjustments, leading to low product precision and low construction efficiency. Therefore, there is an urgent need to develop a positioning and installation device that is simple in structure, versatile, easy to operate, and can effectively improve the installation accuracy of filter flanges. Utility Model Content

[0005] In view of at least one deficiency of the prior art, the purpose of this utility model is to provide an auxiliary tool for positioning and installing aluminum alloy marine filter flanges. It has a simple structure, good versatility, and is easy to operate, and can effectively improve the installation accuracy of filter flanges.

[0006] A positioning and installation auxiliary device for aluminum alloy marine filter flanges includes a fixing component and an adjusting plate. The fixing component includes a base and a support plate vertically disposed on the base, and there are at least two support plates. The adjusting plate is connected to the two support plates through a first oblong through hole provided on the at least two support plates. The positioning and installation of flanges of different sizes can be achieved by moving the adjusting plate on the first oblong through hole.

[0007] A further improvement is that the support plate is an L-shaped support plate; the support plate is provided with a first waist-shaped through hole perpendicular to the base.

[0008] A further improvement is that there are two support plates, which are disposed on the same side of the base. Each support plate has a first plate surface and a second plate surface that are perpendicular to each other. The first plate surfaces of the two support plates are parallel, and the second plate surfaces of the two support plates are parallel. The distance between the first plate surfaces of the two support plates is greater than the distance between the second plate surfaces of the two support plates. The first oblong through hole is disposed on the second plate surface of the two support plates.

[0009] A further improvement is that the adjusting plate is L-shaped; the adjusting plate has a vertical plate surface and a horizontal plate surface that are perpendicular to each other, and the vertical plate surface of the adjusting plate has through holes at both ends and a second oblong through hole in the middle. In this utility model, the flange is fixed to the second oblong through hole of the adjusting plate by using bolts or the like, thereby realizing the adjustment, positioning and installation of the flange during subsequent installation.

[0010] A further improvement lies in that the through holes on the vertical surface of the adjusting plate are adapted to the size of the first oblong through hole on the support plate, thereby enabling the adjusting plate to be fixed and moved on the two support plates. In this invention, the adjusting plate can move within the first oblong through hole on the two support plates according to the size of the flange, adjusting the flange installation height and ensuring accuracy during installation.

[0011] The adjustment plate described in this utility model can be installed on the side of the second plate of the support plate away from the base, or it can be installed on the side of the second plate of the support plate close to the base. It can be adjusted and selected according to the specific needs of the actual application.

[0012] A further improvement is that the spacing of the through holes on the vertical surface of the adjusting plate matches the spacing of the first oblong through holes on the two support plates. In this invention, the through holes on the vertical surface of the adjusting plate, which are matched in size to the first oblong through holes on the support plates, can be fixed using bolts or other parts. Simultaneously, the adjusting plate can move along the first oblong through holes to adjust its height, thereby adapting to different flange sizes and further improving the installation accuracy of the flange.

[0013] A further improvement is that the horizontal surface of the adjustment plate is arranged parallel to the base. In this invention, the horizontal surface of the adjustment plate is parallel to the base and is movably connected to the support plate at a 90° angle.

[0014] A further improvement is that a locking element is provided on the side of the base away from the support plate. This locking element secures the filter body to the base, facilitating flange positioning during installation and improving installation accuracy.

[0015] In this invention, when a locking element is provided on the base, the adjusting plate should be installed on the side of the support plate away from the base, thereby achieving the fixed installation of the filter flange and the filter body.

[0016] A further improvement is that the locking element includes a nut fixed to the base and a matching screw.

[0017] The locking component described in this invention can be a conventional bolt structure in the art, and the filter body can be locked and fixed by adjusting the bolt.

[0018] In this invention, conventional bolts and other structures can be used for fixing during the process of installing the flange on the vertical surface of the adjusting plate and installing the adjusting plate on the support plate.

[0019] In this invention, the support plate and adjustment plate are used to fix flanges of different sizes. At the same time, it ensures that during the welding process of the flange and the filter body, the flange face of the flange connecting pipe and the center line of the filter body pipe are consistent with the drawn drawings, the flange face is parallel to the center line of the filter body, and the screw holes are horizontal. This effectively improves the accuracy of flange installation, and the final installed filter flange positioning deviation can be kept within the range of less than 0.01mm.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: (1) The present invention has a simple structure, good stability, convenient and quick operation, and can be reused.

[0021] (2) This utility model can effectively improve the installation accuracy and efficiency of filter flange during use, with the filter flange positioning deviation being less than 0.01mm. At the same time, it can reduce personnel input and save costs.

[0022] (3) This utility model can be applied to the installation of all ship filter flanges and filter flanges of different sizes. Attached Figure Description

[0023] The accompanying drawings are for illustrative purposes only and should not be construed as limiting the scope of this patent. To better illustrate this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0024] Appendix Figure 1This is a front view of an auxiliary device for positioning and installing aluminum alloy marine filter flanges, according to an embodiment of the present invention.

[0025] Appendix Figure 2 This is a three-view drawing of a fixing component in an auxiliary device for positioning and installing aluminum alloy marine filter flanges, according to an embodiment of the present invention.

[0026] Appendix Figure 3 This is a three-view drawing of an adjusting plate structure in an auxiliary device for positioning and installing aluminum alloy marine filter flanges, according to an embodiment of this utility model.

[0027] The components are: 1. Support plate; 11. First plate surface; 12. Second plate surface; 2. Base; 3. First oblong through hole; 4. Adjustment plate; 41. Vertical plate surface; 42. Horizontal plate surface; 5. Through hole; 6. Second oblong through hole; 7. Locking component. Detailed Implementation

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can be described as the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0029] See Figures 1-3 A positioning and installation auxiliary device for aluminum alloy marine filter flanges includes a fixing component and an adjusting plate 4. The fixing component includes a base 2 and a support plate 1 vertically disposed on the base. There are at least two support plates 1. The adjusting plate is connected to the two support plates through a first oblong through hole 3. The positioning and installation of flanges of different sizes can be achieved by moving the adjusting plate 4 on the first oblong through hole 3.

[0030] As a preferred embodiment of the present invention, the support plate 1 is an L-shaped support plate; the support plate 1 is provided with a first waist-shaped through hole 3 perpendicular to the base.

[0031] In a preferred embodiment of this utility model, there are two support plates 1, which are disposed on the same side of the base 2. Each support plate 1 has a first plate surface 11 and a second plate surface 12 that are perpendicular to each other. The first plate surfaces 11 of the two support plates are parallel, and the second plate surfaces 12 of the two support plates are parallel. The distance between the first plate surfaces 11 of the two support plates is greater than the distance between the second plate surfaces 12 of the two support plates. The first waist-shaped through hole 3 is disposed on the second plate surface 12 of the two support plates 1.

[0032] In this invention, a first oblong through hole perpendicular to the base is provided on the support plate to fix the adjustment plate and to move the adjustment plate on the support plate according to different heights.

[0033] In a preferred embodiment of this utility model, the adjusting plate 4 is an L-shaped adjusting plate; the adjusting plate has a vertical plate surface 41 and a horizontal plate surface 42 that are perpendicular to each other. The vertical plate surface 41 of the adjusting plate has through holes 5 at both ends and a second oblong through hole 6 in the middle. In this utility model, bolts or the like are used to fix the flange to the second oblong through hole of the adjusting plate, thereby facilitating the adjustment, positioning, and installation of the flange during subsequent installation.

[0034] In a preferred embodiment of this utility model, the through hole 5 on the vertical surface 41 of the adjusting plate is adapted to the size of the first oblong through hole 3 on the support plate, so as to realize the fixing and movement of the adjusting plate on the support plate. In this utility model, the adjusting plate can move in the first oblong through hole on the support plate according to the size of the flange, and adjust its height according to different flange sizes, thereby realizing the positioning and fixing of flanges of different sizes.

[0035] In this invention, bolts can be used for fixing both the flange on the vertical surface of the adjusting plate and the adjusting plate on the support plate.

[0036] In a preferred embodiment of this utility model, the spacing of the through holes 5 on the vertical surface 41 of the adjusting plate is adapted to the spacing of the first oblong through holes 3 on the two support plates 1. In this utility model, the through holes on the adjusting plate and the first oblong through holes on the support plates, which are adapted to each other in size, can be fixed by bolts or the like. At the same time, the adjusting plate can also move on the first oblong through holes to fix flanges of different sizes.

[0037] In a preferred embodiment of this utility model, the horizontal plate surface 42 of the adjustment plate 4 is arranged parallel to the base 2.

[0038] In a preferred embodiment of this utility model, a locking element 7 is provided on the side of the base 2 away from the support plate 1. The locking element on the base can fix the filter body to the base, which facilitates the positioning of the flange during the flange installation process and improves the accuracy of flange installation.

[0039] In a preferred embodiment of this utility model, the locking member 7 includes a nut fixed to the base and a matching screw, thereby securing the filter body.

[0040] In this invention, when a locking element is provided on the base, the adjusting plate should be installed on the side of the support plate away from the base, thereby achieving the fixed installation of the filter flange and the filter body.

[0041] The working principle of this utility model when the base is not equipped with locking components is as follows: Based on the design requirements of the ship filter, the center line of the filter body is drawn on the surface of the filter body, and flange connection pipe openings of appropriate sizes are made according to the dimensions in the drawings. Then, the flanges on the corresponding filter flange connection pipes are positioned and installed on the second oblong through-hole on the vertical surface of the adjusting plate, and locked using bolts or other structures. According to the requirements of the construction drawings, the height position of the adjusting plate at the first oblong through-hole of the two support plates is adjusted, and the adjusting plate is installed on the side of the support plate near the base, so that the flange is tightly attached to the filter body. Then, the flange is spot-welded to the filter body for fixation. After completion, the locking bolts on the adjusting plate of this device are loosened, the device is removed, and the installation of the filter flange is completed. The final filter flange positioning deviation is less than 0.01mm.

[0042] The working principle of this utility model when the base is equipped with a locking component is as follows: Based on the design requirements of the marine filter, the center line of the filter body is drawn on the base of this utility model. The locking component on the base is adjusted so that the filter body fits snugly against the locking component. The flange on the corresponding filter flange connecting pipe is positioned and installed on the second oblong through hole of the adjusting plate and locked using bolts or other structures. According to the requirements of the construction drawings, the height position of the adjusting plate on the first oblong through hole of the support plate is adjusted, and the adjusting plate is installed on the side of the support plate away from the base. At the same time, the locking component on the fixing assembly of this utility model is adjusted so that the filter body fits snugly against the flange connecting pipe. Then, spot welding is performed for fixation. After completion, the locking bolts on the adjusting plate of this device are loosened, and the device is removed, completing the installation of the filter flange. The final filter flange positioning deviation is less than 0.01mm.

[0043] The positional relationships described in the figures are for illustrative purposes only and should not be construed as limiting this patent. Clearly, the above embodiments of this utility model are merely examples to clearly illustrate the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the scope of protection of the claims of this utility model.

Claims

1. A positioning and installation auxiliary device suitable for aluminum alloy marine filter flanges, characterized in that, The device includes a fixing component and an adjusting plate. The fixing component includes a base and a support plate vertically disposed on the base. There are at least two support plates. The adjusting plate is connected to the two support plates through a first oblong through hole disposed on the at least two support plates. The positioning and installation of flanges of different sizes can be achieved by moving the adjusting plate on the first oblong through hole.

2. The positioning and installation auxiliary device for aluminum alloy marine filter flanges as described in claim 1, characterized in that, The support plate is L-shaped; the support plate is provided with a first waist-shaped through hole perpendicular to the base.

3. The positioning and installation auxiliary device for aluminum alloy marine filter flanges as described in claim 2, characterized in that, There are two support plates, which are disposed on the same side of the base. Each support plate has a first plate surface and a second plate surface that are perpendicular to each other. The first plate surfaces of the two support plates are parallel, and the second plate surfaces of the two support plates are parallel. The distance between the first plate surfaces of the two support plates is greater than the distance between the second plate surfaces of the two support plates. The first oblong through hole is disposed on the second plate surface of the two support plates.

4. The positioning and installation auxiliary device for aluminum alloy marine filter flanges as described in claim 1, characterized in that, The adjusting plate is L-shaped; the adjusting plate has a vertical plate surface and a horizontal plate surface that are perpendicular to each other, and the vertical plate surface of the adjusting plate has through holes at both ends and a second waist-shaped through hole in the middle.

5. The positioning and installation auxiliary device for aluminum alloy marine filter flanges as described in claim 4, characterized in that, The through holes on the vertical surface of the adjusting plate are adapted to the size of the first oblong through hole on the support plate, so as to realize the fixing and movement of the adjusting plate on the two support plates.

6. The positioning and installation auxiliary device for aluminum alloy marine filter flanges as described in claim 4, characterized in that, The spacing of the through holes on the vertical surface of the adjusting plate is adapted to the spacing of the first oblong through holes on the two support plates.

7. The positioning and installation auxiliary device for aluminum alloy marine filter flanges as described in claim 4, characterized in that, The horizontal surface of the adjustment plate is set parallel to the base.

8. The positioning and installation auxiliary device for aluminum alloy marine filter flanges as described in claim 1, characterized in that, A locking element is provided on the side of the base away from the support plate.

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