Positioning and pressing tool for chain plate assembly
Patent Information
- Application Number
- CN202621035556.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-09
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2036-07-09
AI Technical Summary
[0003]在现有的链板装配过程中,往往需要定位压紧工装对相邻链板进行压装,然而,传统的定位压紧工装多为固定式结构,难以适应不同规格链板的装配需求,当链板型号更换时,往往需要更换整套定位元件,通用性较差,调节不便;其次,现有工装对链板的定位方式较为简单,大多仅依靠外形轮廓进行粗定位,导致定位精度不足,在压装过程中链板容易发生偏移,进而影响销轴的压入位置精度,造成装配质量不稳定
[0022]本实用新型实施例提供的一种用于链板装配的定位压紧工装,通过卡座顶部设置的凸块与链板底部齿槽相卡合,配合双向丝杆驱动两个调节座同步相对或相离移动,能够快速调节两个卡座之间的间距,进而适应不同规格链板的齿槽位置,提高了工装的通用性,便于实现对链板的精准定位,同时有效防止链板在压装过程中发生偏移,保证了后续销轴装配的位置精度。
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Figure CN224780412U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of chain plate processing and assembly technology, and in particular relates to a positioning and clamping tool for chain plate assembly. Background Technology
[0002] Chain conveyors are common load-bearing components in automated conveyor lines, widely used in continuous material transport scenarios. They typically have a flat or hinged structure with toothed grooves at the bottom that mesh with the drive mechanism. Multiple chain conveyors are usually connected sequentially by pins to form a closed-loop conveyor belt. During conveyor operation, the chain conveyors achieve continuous transmission through the meshing of the bottom toothed grooves with the drive mechanism, thereby carrying and transporting materials.
[0003] In existing chain plate assembly processes, positioning and clamping fixtures are often required to press adjacent chain plates into place. However, traditional positioning and clamping fixtures are mostly fixed structures, making it difficult to adapt to the assembly requirements of chain plates of different specifications. When the chain plate model is changed, the entire set of positioning elements often needs to be replaced, resulting in poor versatility and inconvenient adjustment. Secondly, the existing fixtures use relatively simple positioning methods for the chain plates, mostly relying on the outer contour for coarse positioning, leading to insufficient positioning accuracy. During the pressing process, the chain plates are prone to displacement, which in turn affects the pressing position accuracy of the pins, causing unstable assembly quality. Therefore, it is necessary to design a chain plate assembly positioning and clamping fixture that is versatile, accurate in positioning, and easy to adjust. Utility Model Content
[0004] The purpose of this utility model embodiment is to provide a positioning and clamping fixture for chain plate assembly, which aims to solve the problems mentioned in the background art.
[0005] The present invention is implemented as follows: a positioning and clamping fixture for assembling chain plates includes a base and a positioning component installed on the base. The positioning component is used to place the chain plate, and a clamping component is also installed on the base to clamp the chain plate onto the positioning component.
[0006] The positioning component includes:
[0007] The mounting base has a movable groove inside it;
[0008] The first positioning unit, installed in the movable slot, includes:
[0009] A bidirectional lead screw, the two ends of which are rotatably mounted on the inner walls of both sides of a movable groove, and the middle part of the bidirectional lead screw passes through a central plate located in the middle of the movable groove.
[0010] The adjusting seat is slidably set in the movable groove, symmetrically located on both sides of the center plate, and is threaded with the bidirectional lead screw. A retainer is installed on the adjusting seat by bolts, and the top protrusion of the retainer is adapted to the pre-set tooth groove at the bottom of the chain plate.
[0011] The top of the adjustment seat is provided with multiple positioning posts, and the bottom of the card seat is provided with multiple positioning holes of the same size as the positioning posts at the corresponding positions. The positioning holes are inserted into the positioning posts.
[0012] The mounting base also has a second movable groove, and a second positioning unit is installed in the second movable groove. The second positioning unit includes:
[0013] An adjusting rod is rotatably mounted at both ends on the inner walls of the two sides of the movable groove, and the axis of the adjusting rod is perpendicular to the axis of the bidirectional lead screw;
[0014] The positioning seat is slidably disposed in the movable groove two and threadedly engaged with the adjusting rod. A limit plate is provided on the top of the positioning seat and is attached to one end of the chain plate.
[0015] The clamping assembly includes:
[0016] Multiple mounting brackets are installed on the upper surface of the base, and the top of each mounting bracket is horizontally mounted with the same crossbeam;
[0017] The telescopic cylinder is installed on the top of the crossbeam, and its telescopic end passes through the crossbeam and extends to the bottom of the crossbeam to be fixedly connected to the pressure plate.
[0018] As a further embodiment of this utility model: guide blocks are provided on both sides of the adjustment seat, and guide grooves adapted to the size of the guide blocks are provided on both sides of the movable groove corresponding to the positions of the guide blocks, and the guide blocks are slidably disposed in the guide grooves.
[0019] As a further embodiment of this utility model: the second positioning unit further includes a guide rail, which is installed in the movable groove II and is parallel to the axis of the adjusting rod. The bottom of the positioning seat is provided with a guide groove II that is adapted to the size of the guide rail at the position corresponding to the guide rail.
[0020] As a further embodiment of this utility model: a pad is also installed at the bottom of the pressure plate. The pad is made of elastic material, and the pad is driven by a telescopic cylinder to press the upper surface of the chain plate.
[0021] The beneficial effects of this utility model are as follows:
[0022] This utility model provides a positioning and clamping fixture for chain plate assembly. The protrusion on the top of the clamping seat engages with the tooth groove on the bottom of the chain plate. With the help of a bidirectional screw, two adjusting seats move synchronously relative to each other or apart. This allows for quick adjustment of the distance between the two clamping seats, thereby adapting to the tooth groove positions of chain plates of different specifications. This improves the versatility of the fixture, facilitates precise positioning of the chain plate, and effectively prevents the chain plate from shifting during the pressing process, ensuring the positional accuracy of the subsequent pin assembly. Attached Figure Description
[0023] Figure 1 A three-dimensional structure of a positioning and clamping fixture for chain plate assembly provided in this embodiment of the present invention. Figure 1 ;
[0024] Figure 2 A three-dimensional structure of a positioning and clamping fixture for chain plate assembly provided in this embodiment of the present invention. Figure 2 ;
[0025] Figure 3 A partial cross-sectional view of the positioning component of a positioning and clamping fixture for chain plate assembly provided in an embodiment of this utility model. Figure 1 ;
[0026] Figure 4 A partial cross-sectional view of the positioning component of a positioning and clamping fixture for chain plate assembly provided in an embodiment of this utility model. Figure 2 ;
[0027] Figure 5 This is an exploded view of a partial structure of a positioning and clamping fixture seat for chain plate assembly, provided as an embodiment of the present invention.
[0028] In the attached diagram: 1. Base; 2. Positioning assembly; 21. Mounting seat; 22. Movable groove one; 221. Guide groove one; 23. First positioning unit; 231. Center plate; 232. Two-way lead screw; 233. Adjusting seat; 2331. Guide block; 2332. Positioning column; 234. Card seat; 2341. Positioning hole; 235. Bolt; 24. Movable groove two; 25. Second positioning unit; 251. Adjusting rod; 252. Positioning seat; 2521. Limiting plate; 2522. Guide groove two; 253. Guide rail; 3. Clamping assembly; 31. Mounting frame; 32. Crossbeam; 33. Telescopic cylinder; 34. Pressure plate; 35. Pad plate; 4. Chain plate; 41. Tooth groove. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0030] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0031] Please see Figures 1 to 5 This utility model provides a positioning and clamping fixture for assembling chain plates, including a base 1 and a positioning component 2 installed on the base 1. The positioning component 2 is used to place the chain plate 4. The base 1 is also equipped with a clamping component 3 for clamping the chain plate 4 onto the positioning component 2.
[0032] The positioning component 2 includes:
[0033] Mounting base 21, wherein a movable groove 22 is provided in the mounting base 21;
[0034] The first positioning unit 23 is installed in the movable slot 22 and includes:
[0035] A bidirectional lead screw 232 is rotatably mounted at both ends on the inner walls of both sides of the movable groove 22, and the middle part of the bidirectional lead screw 232 passes through the center plate 231 set in the middle of the movable groove 22.
[0036] The adjusting seat 233 is slidably set in the movable groove 22, symmetrically located on both sides of the center plate 231, and threadedly engaged with the bidirectional lead screw 232. A retainer 234 is installed on the adjusting seat 233 by bolts 235. The top protrusion of the retainer 234 is adapted to the pre-set tooth groove 41 at the bottom of the chain plate 4.
[0037] In practical application, the operator first rotates the bidirectional lead screw 232 according to the specifications of the chain plate 4 to be assembled, driving the two adjusting seats 233 to slide relative to or away from each other along the movable groove 22, thereby adjusting the distance between the two retaining seats 234 so that the protrusion on the top of the retaining seat 234 corresponds to the tooth groove 41 on the bottom of the chain plate 4. Then, the chain plate 4 is placed on the retaining seat 234, so that the tooth groove 41 and the protrusion are accurately engaged, achieving the initial positioning of the chain plate 4. Finally, the chain plate 4 is pressed and fixed by the clamping assembly 3 to facilitate the subsequent pin assembly operation.
[0038] In this embodiment, the protrusion on the top of the card holder 234 engages with the tooth groove 41 at the bottom of the chain plate 4. In conjunction with the bidirectional lead screw 232, the two adjusting seats 233 move synchronously relative to each other or apart. This allows for quick adjustment of the distance between the two card holders 234, thereby adapting to the tooth groove 41 positions of chain plates 4 of different specifications. This improves the versatility of the tooling, facilitates precise positioning of the chain plate 4, and effectively prevents the chain plate 4 from shifting during the pressing process, ensuring the positional accuracy of the subsequent pin assembly.
[0039] Please see Figure 4 In a preferred embodiment of the present invention, guide blocks 2331 are provided on both sides of the adjusting seat 233, and guide grooves 221 adapted to the size of guide blocks 2331 are provided on both sides of the movable groove 22 at the positions corresponding to the guide blocks 2331. The guide blocks 2331 are slidably disposed in the guide grooves 221.
[0040] In this embodiment, the guide block 2331 and the guide groove 221 form a sliding pair, which provides a stable guiding effect for the movement of the adjusting seat 233. This ensures that the adjusting seat 233 can slide smoothly along the axis of the bidirectional lead screw 232 under the drive of the bidirectional lead screw 232, avoiding swaying or jamming. This ensures the symmetry of the two card seats 234, so that when the specifications of the two chain plates 4 are changed, the pin hole position is still in the middle position, further improving the positioning accuracy of the chain plate 4, and thus facilitating the subsequent pin assembly operation.
[0041] Please see Figures 1 to 3 In another preferred embodiment of this utility model, the mounting base 21 is further provided with a second movable groove 24, and a second positioning unit 25 is installed in the second movable groove 24. The second positioning unit 25 includes:
[0042] The adjusting rod 251 has its two ends rotatably mounted on the inner walls of both sides of the movable groove 24, and the axis of the adjusting rod 251 is perpendicular to the axis of the bidirectional lead screw 232;
[0043] The positioning seat 252 is slidably disposed in the movable groove 24 and threadedly engaged with the adjusting rod 251. The top of the positioning seat 252 is provided with a limiting plate 2521, which is attached to one end of the chain plate 4.
[0044] Furthermore, the second positioning unit 25 also includes a guide rail 253, which is installed in the movable groove 24 and is parallel to the axis of the adjusting rod 251. The bottom of the positioning seat 252 is provided with a guide groove 2522 that is adapted to the size of the guide rail 253 at the position corresponding to the guide rail 253.
[0045] In this embodiment, by setting up a second positioning unit 25, the operator can rotate the adjusting rod 251 to drive the positioning seat 252 to slide along the second movable groove 24, thereby adjusting the position of the limiting plate 2521 so that the limiting plate 2521 is in contact with one end of the chain plate 4, limiting the chain plate 4 in the length direction. Working in conjunction with the first positioning unit 23, this achieves multi-directional positioning of the chain plate 4, further improving the positional certainty of the chain plate 4 on the tooling. The guide rail 253 cooperates with the second guide groove 2522 to provide guidance and support for the sliding of the positioning seat 252, ensuring the smoothness of the adjustment process.
[0046] Please see Figure 4 and Figure 5 In another preferred embodiment of the present invention, the top of the adjusting seat 233 is provided with a plurality of positioning posts 2332, and the bottom of the card seat 234 is provided with a plurality of positioning holes 2341 of the same size as the positioning posts 2332 at the positions corresponding to the positioning posts 2332. The positioning holes 2341 are inserted into the positioning posts 2332.
[0047] This embodiment achieves rapid and accurate installation and positioning by setting a positioning post 2332 on the top of the adjusting seat 233 and opening a positioning hole 2341 at the bottom of the clamping seat 234. The clamping seat 234 is inserted into the positioning post 2332 through the positioning hole 2341, and finally locked with bolts 235 to ensure the connection strength between the clamping seat 234 and the adjusting seat 233. Furthermore, the modular design of the adjusting seat 233 and the clamping seat 234 facilitates quick replacement of the corresponding clamping seat 234 according to different models of chain plates 4, thereby further improving the versatility and maintenance convenience of the tooling.
[0048] Please see Figure 2 In another preferred embodiment of this utility model, the clamping component 3 includes:
[0049] Multiple mounting brackets 31 are mounted on the upper surface of the base 1, and the same crossbeam 32 is horizontally mounted on the top of each mounting bracket 31;
[0050] The telescopic cylinder 33 is installed on the top of the crossbeam 32, and its telescopic end passes through the crossbeam 32 and extends to the bottom of the crossbeam 32 to be fixedly connected to the pressure plate 34.
[0051] Furthermore, a pad 35 is also installed at the bottom of the pressure plate 34. The pad 35 is made of elastic material. The pad 35 drives the pressure plate 34 through the telescopic cylinder 33, thereby squeezing the upper surface of the chain plate 4.
[0052] In this embodiment, the pressure plate 34 is moved up and down by the telescopic cylinder 33. After the chain plate 4 is placed and positioned, the telescopic cylinder 33 extends, driving the pressure plate 34 to move downward, so that the pad 35 presses against the upper surface of the chain plate 4. The pad 35 is made of elastic material, which can play a buffering role during the pressing process, thereby avoiding rigid impact between the pressure plate 34 and the chain plate 4, preventing the surface of the chain plate 4 from being crushed or indented. At the same time, the elastic pad 35 can adapt to any slight unevenness that may exist on the surface of the chain plate 4, achieving uniform pressing and ensuring the stability of the chain plate 4 during the pressing process.
[0053] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0054] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0055] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0056] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A positioning and clamping fixture for assembling chain plates, comprising a base (1) and a positioning component (2) mounted on the base (1), the positioning component (2) being used to place chain plates (4), and a clamping component (3) being mounted on the base (1) for clamping the chain plates (4) onto the positioning component (2), characterized in that: The positioning component (2) includes: Mounting base (21), wherein a movable groove (22) is provided in the mounting base (21); The first positioning unit (23), installed in the movable slot (22), includes: A two-way lead screw (232) is rotatably mounted on the inner walls of both sides of the movable groove (22), and the middle part of the two-way lead screw (232) passes through the center plate (231) set in the middle of the movable groove (22). The adjusting seat (233) is slidably set in the movable groove (22), symmetrically located on both sides of the center plate (231), and threadedly engaged with the bidirectional lead screw (232). A retainer (234) is installed on the adjusting seat (233) by bolts (235). The top protrusion of the retainer (234) is adapted to the pre-set tooth groove (41) at the bottom of the chain plate (4). The top of the adjusting seat (233) is provided with a plurality of positioning posts (2332), and the bottom of the card seat (234) is provided with a plurality of positioning holes (2341) of the same size as the positioning posts (2332) at the corresponding positions of the positioning posts (2332). The positioning holes (2341) are inserted into the positioning posts (2332). The mounting base (21) is further provided with a second movable slot (24), and a second positioning unit (25) is installed in the second movable slot (24). The second positioning unit (25) includes: The adjusting rod (251) is rotatably mounted on the inner walls of both sides of the movable groove (24), and the axis of the adjusting rod (251) is perpendicular to the axis of the double-acting screw (232); The positioning seat (252) is slidably disposed in the movable groove (24) and threadedly engaged with the adjusting rod (251). The top of the positioning seat (252) is provided with a limiting plate (2521) which is attached to one end of the chain plate (4). The clamping assembly (3) includes: Multiple mounting brackets (31) are installed on the upper surface of the base (1), and the same crossbeam (32) is horizontally installed on the top of each mounting bracket (31). The telescopic cylinder (33) is installed on the top of the crossbeam (32), and its telescopic end passes through the crossbeam (32) and extends to the bottom of the crossbeam (32) and is fixedly connected to the pressure plate (34).
2. The positioning and clamping fixture for chain plate assembly according to claim 1, characterized in that: The adjusting seat (233) is provided with guide blocks (2331) on both sides. The movable groove (22) is provided with guide grooves (221) on both sides corresponding to the guide blocks (2331) and adapted to the size of the guide blocks (2331). The guide blocks (2331) are slidably disposed in the guide grooves (221).
3. The positioning and clamping fixture for chain plate assembly according to claim 1, characterized in that: The second positioning unit (25) also includes a guide rail (253), which is installed in the movable groove (24) and is parallel to the axis of the adjusting rod (251). The bottom of the positioning seat (252) is provided with a guide groove (2522) that is adapted to the size of the guide rail (253) at the position corresponding to the guide rail (253).
4. The positioning and clamping fixture for chain plate assembly according to claim 1, characterized in that: The bottom of the pressure plate (34) is also equipped with a pad (35), which is made of elastic material. The pad (35) drives the pressure plate (34) through the telescopic cylinder (33) to squeeze the upper surface of the chain plate (4).