A kind of auxiliary tool and system for disassembling transmission shaft cross byte

CN224780452UActive Publication Date: 2026-09-22CHENGDU PUBLIC TRANSPORT GRP LONGXING AUTOMOBILE TECH SERVICE CO LTD
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Patent Information

Application Number
CN202521853764.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2026-09-22
Estimated Expiration
2035-08-29

AI Technical Summary

Technical Problem

[0005]本申请的目的是提供一种传动轴十字节的拆卸辅助工装及系统,用于解决现有技术中的传动轴万向节拆卸时依靠铁锤敲击后取出,不仅容易造成零件机械损伤,并且拆卸效率低下的问题

Benefits of technology

[0019]本申请通过设置底板以及底板上的第一支撑板和第二支撑板,同时第一支撑板和第二支撑板直接具有间隙,第一支撑板和第二支撑板的顶部分别设有第一支撑凹口和第二支撑凹口,使得十字节可以放置于第一支撑凹口和第二支撑凹口上,此时,再将顶压套筒套装于十字节上,随后利用液压顶推设备推动顶压套筒,即可使得十字节主体上的十字节套与其分离,从而可以将十字节主体从十字节套上拆卸下来,可以有效解决现有技术中传动轴万向节拆卸时依靠铁锤敲击后取出,不仅容易造成零件机械损伤,并且拆卸效率低下的问题。

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Abstract

This utility model discloses an auxiliary tooling and system for disassembling a universal joint of a driveshaft, relating to the field of vehicle repair technology. It solves the problem that in existing technologies, disassembling a driveshaft universal joint relies on hammering, which easily causes mechanical damage to parts and results in low disassembly efficiency. The utility model discloses an auxiliary tooling for disassembling a universal joint of a driveshaft, including a base plate and a first support plate and a second support plate disposed on the base plate. A gap exists between the first and second support plates for engaging with a top-pressing sleeve to detach one end of the universal joint from the universal joint body. The tops of the first and second support plates are respectively provided with a first support recess and a second support recess for suspending two horizontal sections of the universal joint body. The first and second support recesses have identical structures and are flush in height.
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Description

Technical Field

[0001] This utility model relates to the field of vehicle maintenance technology, specifically to an auxiliary tooling and system for disassembling a drive shaft ten-byte assembly. Background Technology

[0002] During vehicle maintenance, old drive shafts are often damaged due to lack of lubrication or excessive wear of the tenon sleeve needle rollers. Old drive shafts can be reused by disassembling, cleaning, replacing the tenon sleeves, and repairing them, thus having extremely high repair and reuse value.

[0003] During the repair of vehicle drive shafts, it is necessary to disassemble the universal joint. Currently, the traditional disassembly method mainly involves using a hammer to strike the universal joint fork to vibrate the cross shaft, and finally prying open the bearing cover to remove the universal joint. This method is time-consuming and labor-intensive. In addition, prolonged hammering of the universal joint can easily cause mechanical damage to the parts and has low disassembly efficiency.

[0004] Based on the above background, the inventors designed a disassembly auxiliary tooling and system for a transmission shaft ten-byte structure, which solves at least one of the above problems, and thus, this application is filed. Summary of the Invention

[0005] The purpose of this application is to provide an auxiliary tooling and system for disassembling a universal joint of a drive shaft, in order to solve the problem that in the prior art, the universal joint of a drive shaft is disassembled by hitting it with a hammer, which not only easily causes mechanical damage to the parts, but also has low disassembly efficiency.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following solution:

[0007] On the one hand, this application provides a disassembly auxiliary tooling for a drive shaft ten-piece, including a base plate and a first support plate and a second support plate disposed on the base plate, wherein there is a gap between the first support plate and the second support plate for cooperating with a top pressure sleeve to disengage one end of the ten-piece sleeve from the ten-piece body;

[0008] The top of the first support plate and the second support plate are respectively provided with a first support recess and a second support recess for suspending two horizontal sections of the ten-byte main body.

[0009] The first support recess and the second support recess have the same structure and are at the same height.

[0010] Optionally, both the first support recess and the second support recess are C-shaped with their openings facing upwards.

[0011] Optionally, both the first support plate and the second support plate are L-shaped.

[0012] Optionally, it also includes a reinforcing plate fixed to the first support plate and the second support plate, both of which are perpendicular to each other.

[0013] Optionally, the first support plate is detachably fixed to the base plate, and the second support plate is welded to the base plate.

[0014] Optionally, the first support plate is provided with strip-shaped adjustment holes;

[0015] It also includes fasteners, with the first support plate being detachably connected to the base plate via fasteners installed through a through-strip adjustment hole.

[0016] Optionally, the fastener is a fastening bolt or a fastening screw.

[0017] On the other hand, this application provides a disassembly system for a drive shaft ten-piece, including any of the above-described auxiliary tooling for disassembling a drive shaft ten-piece, a top-pressure sleeve for fitting onto the ten-piece body and pushing the ten-piece sleeve, and a hydraulic pushing device, the output end of which is a hydraulic push rod vertically arranged above the first support plate and the second support plate.

[0018] Beneficial effects of the utility model:

[0019] This application sets up a base plate and a first support plate and a second support plate on the base plate, with a gap between the first support plate and the second support plate. The top of the first support plate and the second support plate are respectively provided with a first support recess and a second support recess, so that the universal joint can be placed on the first support recess and the second support recess. At this time, the top pressure sleeve is then put on the universal joint, and then the top pressure sleeve is pushed by a hydraulic jacking device, so that the universal joint sleeve on the universal joint body can be separated from it, thereby removing the universal joint body from the universal joint sleeve. This can effectively solve the problem that in the prior art, the universal joint of the drive shaft is removed by hitting it with a hammer, which not only easily causes mechanical damage to the parts, but also has low disassembly efficiency. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of Embodiment 1 of this application.

[0021] Figure 2 A schematic diagram of the front structure for disassembly in Embodiment 2 of this application.

[0022] Figure 3 This is a schematic diagram of the main structure during disassembly of Embodiment 2 of this application.

[0023] Explanation of reference numerals in the attached drawings: 1-base plate, 2-first support plate, 201-first support recess, 202-strip adjustment hole, 3-second support plate, 301-second support recess, 4-reinforcing plate, 5-locking component, 6-cross-shaped main body, 7-cross-shaped sleeve, 8-top pressure sleeve, 9-hydraulic push rod. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to the embodiments and accompanying drawings, but the implementation of the present invention is not limited thereto.

[0025] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inner", "outer", "front", "rear", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "have," "install," "connect," and "connect" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] Example 1:

[0029] like Figure 1 As shown, this embodiment provides a disassembly auxiliary tooling for a drive shaft ten-piece, including a base plate 1 and a first support plate 2 and a second support plate 3 disposed on the base plate 1. The first support plate 2 and the second support plate 3 have a gap between them for cooperating with the top pressure sleeve 8 so that one end of the ten-piece sleeve 7 is disengaged from the ten-piece body 6.

[0030] The top of the first support plate 2 and the second support plate 3 are respectively provided with a first support recess 201 and a second support recess 301 for suspending two horizontal sections of the ten-byte main body 6.

[0031] The first support recess 201 and the second support recess 301 have the same structure and are at the same height.

[0032] This embodiment sets up a base plate 1 and a first support plate 2 and a second support plate 3 on the base plate 1. The first support plate 2 and the second support plate 3 have a gap between them. The top of the first support plate 2 and the second support plate 3 are respectively provided with a first support recess 201 and a second support recess 301, so that the universal joint can be placed on the first support recess 201 and the second support recess 301. At this time, the top pressure sleeve 8 is then fitted onto the universal joint. Then, the top pressure sleeve 8 is pushed by a hydraulic jacking device, so that the universal joint sleeve 7 on the universal joint body 6 can be separated from it. Thus, the universal joint body 6 can be disassembled from the universal joint sleeve 7. This can effectively solve the problem that in the prior art, when disassembling the universal joint of the drive shaft, it is necessary to knock it out with a hammer, which not only easily causes mechanical damage to the parts, but also has low disassembly efficiency.

[0033] In this embodiment, as Figure 1 As shown, the first support recess 201 and the second support recess 301 are both C-shaped with the opening facing upwards. In some embodiments, those skilled in the art may also set the shapes of the first support recess 201 and the second support recess 301 to other shapes, such as V-shaped or U-shaped.

[0034] In this embodiment, as Figure 1 As shown, both the first support plate 2 and the second support plate 3 are L-shaped. In some embodiments, the first support plate 2 and the second support plate 3 may also adopt other shapes, such as an inverted T-shape.

[0035] In this embodiment, as Figure 1 As shown, it also includes a reinforcing plate 4 fixed to the first support plate 2 and the second support plate 3, with both the first support plate 2 and the second support plate 3 perpendicular to each other. The reinforcing plate 4 improves the structural strength of the first support plate 2 and the second support plate 3.

[0036] In this embodiment, the first support plate 2 is detachably fixedly connected to the base plate 1, and the second support plate 3 is welded and fixed to the base plate 1. The detachable connection between the first support plate 2 and the base plate 1 allows the spacing between the first support plate 2 and the second support plate 3 to be adjustable, thereby enabling the tooling of this embodiment to be applicable to the disassembly of various types of ten-byte components.

[0037] In this embodiment, the first support plate 2 is provided with a strip-shaped adjustment hole 202;

[0038] It also includes fasteners. The first support plate 2 is detachably connected to the base plate 1 via fasteners that pass through the strip-shaped adjustment holes 202. In this embodiment, the base plate 1 is provided with through holes that are compatible with the fasteners, and two strip-shaped adjustment holes 202 are provided on both sides of the reinforcing plate 4 of the first support plate 2, so that the stability is better when the first support plate 2 is connected to the base plate 1.

[0039] In this embodiment, the fastener is a fastening bolt; in some embodiments, the fastener may also be a fastening screw.

[0040] Example 2:

[0041] like Figure 2 and Figure 3 As shown, this embodiment provides a disassembly system for a drive shaft ten-piece, including any of the above-described auxiliary tooling for disassembling a drive shaft ten-piece, a pressing sleeve 8 for mounting on the ten-piece body 6 and pushing the ten-piece sleeve 7, and a hydraulic pushing device, the output end of which is a hydraulic push rod 9 vertically arranged above the first support plate 2 and the second support plate 3.

[0042] In this embodiment, the top pressure sleeve 8 is a rigid sleeve, which can be made of steel to ensure the structural stability of the top pressure sleeve 8. The rest of the structure in this embodiment is the same as that in Embodiment 1 above, and will not be described again here.

[0043] The hydraulic jacking device in this embodiment is an existing device and will not be described in detail here.

[0044] It is understood that the above embodiments are merely exemplary implementations used to illustrate the principles of this utility model, and the utility model is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of this utility model, and these modifications and improvements are also considered to be within the protection scope of this utility model.

Claims

1. A disassembly auxiliary tooling for a drive shaft ten-byte assembly, characterized in that, It includes a base plate (1) and a first support plate (2) and a second support plate (3) disposed on the base plate (1). There is a gap between the first support plate (2) and the second support plate (3) for cooperating with the top pressure sleeve (8) so that one end of the ten-element sleeve (7) is disengaged from the ten-element body (6). The top of the first support plate (2) and the second support plate (3) are respectively provided with a first support notch (201) and a second support notch (301) for suspending the two horizontal sections of the ten-byte body (6); The first support recess (201) and the second support recess (301) have the same structure and are at the same height.

2. The auxiliary tooling for disassembling a transmission shaft ten-byte assembly according to claim 1, characterized in that, The first support recess (201) and the second support recess (301) are both C-shaped with the opening facing upwards.

3. The auxiliary tooling for disassembling a transmission shaft ten-byte assembly according to claim 1, characterized in that, Both the first support plate (2) and the second support plate (3) are L-shaped.

4. The auxiliary tooling for disassembling a transmission shaft ten-byte assembly according to claim 3, characterized in that, It also includes a reinforcing plate (4) fixed on the first support plate (2) and the second support plate (3), both of which are perpendicular to the reinforcing plate (4).

5. The auxiliary tooling for disassembling a 10-byte drive shaft according to claim 3, characterized in that, The first support plate (2) is detachably fixed to the base plate (1), and the second support plate (3) is welded and fixed to the base plate (1).

6. The auxiliary tooling for disassembling a drive shaft ten-byte assembly according to claim 5, characterized in that, The first support plate (2) is provided with a strip-shaped adjustment hole (202); It also includes fasteners, and the first support plate (2) is detachably connected to the base plate (1) by fasteners provided through the through strip adjustment hole (202).

7. The auxiliary tooling for disassembling a drive shaft ten-byte assembly according to claim 6, characterized in that, The fastener is a fastening bolt or a fastening screw.

8. A disassembly system for a drive shaft ten-piece assembly, comprising an auxiliary tooling for disassembling a drive shaft ten-piece assembly as described in any one of claims 1-7, characterized in that, It also includes a pressing sleeve (8) for fitting onto the ten-byte body (6) and pushing the ten-byte sleeve (7), and a hydraulic pushing device, the output end of which is a hydraulic push rod (9) vertically positioned directly above the first support plate (2) and the second support plate (3).