A single-suction water pump impeller dismounting tool
Patent Information
- Application Number
- CN202522215818.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-20
AI Technical Summary
这种方法弊端众多,一方面容易导致叶轮变形损坏,增加维修成本;另一方面,操作费时、费力,且存在较大安全隐患,极有可能在操作过程中伤到他人
[0014]本实用新型提供了一种单吸式水泵叶轮拆卸工具,轴向限位件能够灵活调整并稳固第一拉板和第二拉板的位置,不仅能适配不同尺寸叶轮,使夹持更具通用性,而且可保证叶轮在拆卸过程中的相对稳定性;拉杆将轴向限位件和拉架相连,起到牵拉定位作用,确保整个装置结构稳定;驱动件通过与叶轮泵轴抵接,为叶轮从泵轴上顶出提供稳定可靠的驱动力,这种结构设计能更高效、稳定地实现叶轮拆卸。
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Figure CN224780461U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of single-suction water pump repair equipment, and in particular to a tool for disassembling the impeller of a single-suction water pump. Background Technology
[0002] Single-suction water pumps play a vital role in many fields as mechanical devices for conveying or pressurizing various liquids. They can transport a variety of liquids, including water, oil, acids, alkalis, and even mixtures of liquids and gases, as well as liquids containing suspended solids. However, during long-term use, components such as the pump impeller will inevitably suffer damage and require replacement or repair.
[0003] Currently, the common method for disassembling single-suction water pump impellers is prying, such as using two pry bars inserted into the back of the impeller to pry it open. This method has many drawbacks. On the one hand, it easily leads to impeller deformation and damage, increasing maintenance costs; on the other hand, it is time-consuming and labor-intensive, and poses significant safety hazards, with a high possibility of injuring others during the operation. In addition, the lack of suitable disassembly tools on site also results in low work efficiency and increased workload, highlighting the urgent need for a more effective disassembly tool to solve these problems. Utility Model Content
[0004] The purpose of this utility model is to provide a single-suction water pump impeller disassembly tool to solve the problems existing in the prior art. It has a simple structure, is easy to use, effectively reduces the labor intensity of this operation, effectively improves work efficiency, and effectively reduces maintenance costs.
[0005] To achieve the above objectives, this utility model provides the following solution:
[0006] This utility model provides a disassembly tool for a single-suction water pump impeller, including an axial limiting component, a pull frame, multiple pull rods, and a driving component. The axial limiting component includes a first pull plate, a second pull plate, and a locking component. The first and second pull plates are used to clamp the impeller from the back, and the first and second pull plates can move closer or further apart from each other, and are held in their moved positions by the locking component. A clamping gap is formed between the first and second pull plates to allow the impeller pump shaft to pass through. The pull frame is provided with a driving station. One end of each pull rod is detachably fixed to the pull frame, and the other end is used to pass through the clamping gap and abut against the side of the axial limiting component away from the impeller. Each pull rod is located on both sides of the driving station. The driving component is installed at the driving station, and the driving end of the driving component abuts against the impeller pump shaft to push the impeller pump shaft out of the impeller as the driving end of the driving component moves away from the pull frame.
[0007] Preferably, the driving component is an ejector screw, the driving station is provided with a threaded hole, and the ejector screw is threadedly connected to the threaded hole.
[0008] Preferably, one end of the ejector screw is fixedly connected to a hexagonal nut, and the end of the ejector screw away from the hexagonal nut is used to abut against the impeller pump shaft.
[0009] Preferably, both the first pull plate and the second pull plate are rectangular plates. The first pull plate has a first iron pipe welded to both ends, and the second pull plate has a second iron pipe welded to both ends. The locking component includes a fastening bolt and a fastening nut. The fastening bolt is used to pass through the first iron pipe and the second iron pipe and be threadedly connected to the fastening nut. Rotating the fastening nut can adjust the clamping gap.
[0010] Preferably, it also includes a plurality of first locking nuts, the pull bracket is provided with a plurality of elongated holes symmetrically arranged with respect to the threaded hole, the pull rod is a tensioning screw, and the end of the tensioning screw away from the axial limiting member passes through the elongated hole and is threadedly connected to the first locking nuts to restrict the pull bracket from moving away from the axial limiting member.
[0011] Preferably, it also includes a plurality of second locking nuts, wherein the end of the tensioning screw away from the pull bracket is used to pass through the clamping gap and be threadedly connected to the second locking nuts to restrict the axial limiting member from moving away from the pull bracket.
[0012] Preferably, it further includes a plurality of first washers and a plurality of second washers, the first washers and the second washers being sleeved on the outside of the tensioning screw, and the first washers being disposed between the first locking nut and the tie rod, and the second washers being disposed between the second locking nut and the axial limiting member.
[0013] The present invention achieves the following technical advantages over the prior art:
[0014] This utility model provides a single-suction water pump impeller disassembly tool. The axial limiting component can flexibly adjust and stabilize the positions of the first and second pull plates, which can not only adapt to impellers of different sizes, making the clamping more versatile, but also ensure the relative stability of the impeller during the disassembly process. The pull rod connects the axial limiting component and the pull frame, playing a pulling and positioning role, ensuring the stability of the entire device structure. The driving component abuts against the impeller pump shaft, providing a stable and reliable driving force for the impeller to be pushed out of the pump shaft. This structural design can achieve impeller disassembly more efficiently and stably. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 A top view of the structure of the single-suction water pump impeller disassembly tool provided by this utility model;
[0017] Figure 2 A structural schematic diagram of the single-suction water pump impeller disassembly tool provided by this utility model, viewed from below.
[0018] In the diagram: 1. Ejector screw; 2. Threaded hole; 3. First locking nut; 4. Long hole; 5. Pull bracket; 6. Pull rod; 7. Fastening bolt; 8. First pull plate; 9. Fastening nut. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] The purpose of this utility model is to provide a single-suction water pump impeller disassembly tool to solve the problems existing in the prior art. It has a simple structure, is easy to use, effectively reduces the labor intensity of this operation, effectively improves work efficiency, and effectively reduces maintenance costs.
[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0022] This utility model provides a tool for disassembling the impeller of a single-suction water pump, such as... Figures 1-2As shown, the device includes an axial limiting component, a pull frame 5, multiple pull rods 6, and a driving component. The axial limiting component includes a first pull plate 8, a second pull plate, and a locking component. The first and second pull plates are used to clamp the impeller from the back of the impeller, and the first and second pull plates can move closer or further apart from each other, and are held in their moved positions by the locking component. A clamping gap is formed between the first and second pull plates to allow the impeller pump shaft to pass through. The pull frame 5 is provided with a driving station. One end of each pull rod 6 is detachably fixed to the pull frame 5, and the other end is used to pass through the clamping gap and abut against the side of the axial limiting component away from the impeller. Each pull rod 6 is located on both sides of the driving station. The driving component is mounted on... Mounted at the drive station, the drive end of the drive component is used to abut against the impeller pump shaft to push the impeller pump shaft out of the impeller as the drive end of the drive component moves away from the pull frame 5. The axial limiting component can flexibly adjust and stabilize the positions of the first pull plate 8 and the second pull plate, which can not only adapt to impellers of different sizes, making the clamping more versatile, but also ensure the relative stability of the impeller during disassembly. The pull rod 6 connects the axial limiting component and the pull frame 5, playing a pulling and positioning role to ensure the stability of the entire device structure. The drive component provides a stable and reliable driving force for the impeller to be pushed out of the pump shaft by abutting against the impeller pump shaft. This structural design can realize impeller disassembly more efficiently and stably.
[0023] In a preferred embodiment, the driving component is an ejector screw 1, and the driving station is provided with a threaded hole 2. The ejector screw 1 is threadedly connected to the threaded hole 2. The threaded connection between the ejector screw 1 and the threaded hole 2 is simple to operate. By rotating the ejector screw 1, the distance between its driving end and the pull frame 5 can be smoothly changed, thereby achieving slow and uniform ejection of the impeller pump shaft, improving the accuracy and controllability of the operation, and effectively reducing the risk of damage to the impeller and pump shaft.
[0024] In a preferred embodiment, a hexagonal nut is fixedly connected to one end of the ejector screw 1. The end of the ejector screw 1 away from the hexagonal nut is used to abut against the impeller pump shaft. The hexagonal nut allows users to easily rotate the ejector screw 1 using common tools such as wrenches, reducing the difficulty of operation and improving the convenience of operation. It provides a clear and stable contact point for the ejector screw 1 to abut against the impeller pump shaft, ensuring the effective transmission of force during the ejection process and making the ejection action more reliable.
[0025] In a preferred embodiment, both the first pull plate 8 and the second pull plate are rectangular plates. The first pull plate 8 has a first iron pipe welded to both ends, and the second pull plate has a second iron pipe welded to both ends. The locking components include a fastening bolt 7 and a fastening nut 9. The fastening bolt 7 is used to pass through the first and second iron pipes and be threaded to the fastening nut 9. Rotating the fastening nut 9 can adjust the clamping gap. The rectangular plate has a simple structure and is easy to manufacture. The welded first and second iron pipes provide a connection point for the fastening bolt 7, making the operation of adjusting the clamping gap by rotating the fastening nut 9 more flexible and precise. It can quickly adapt to the disassembly requirements of impellers of different specifications and improve the applicability of the tool.
[0026] In a preferred embodiment, the device further includes multiple first locking nuts 3. The pull bracket 5 is provided with multiple elongated holes 4 symmetrically arranged about the threaded holes 2. The pull rod 6 is a tensioning screw. The end of the tensioning screw away from the axial limiting member passes through the elongated hole 4 and is threadedly connected to the first locking nuts 3 to restrict the pull bracket 5 from moving away from the axial limiting member. The combination of multiple first locking nuts 3, elongated holes 4, and tensioning screws not only allows for flexible adjustment of the position of the pull rod 6 to adapt to different scenarios, but also allows the pull bracket 5 to be firmly fixed to the pull rod 6 by tightening the first locking nuts 3, preventing displacement of the pull bracket 5 during the operation of the drive component, ensuring the structural stability of the entire disassembly tool, thereby ensuring the smooth progress of the impeller disassembly operation and avoiding problems such as disassembly failure or component damage caused by loosening of the pull bracket 5.
[0027] In a preferred embodiment, a plurality of second locking nuts are also included. The end of the tensioning screw away from the pull rod 5 is used to pass through the clamping gap and be threadedly connected to the second locking nuts to restrict the axial limiting member from moving away from the pull rod 5. The plurality of second locking nuts further enhance the connection stability between the axial limiting member and the pull rod 6, prevent the axial limiting member from moving during disassembly, ensure that the axial limiting member can continuously and stably hold the impeller, avoid the impeller from loosening or the disassembly operation from failing due to the displacement of the axial limiting member, and ensure the smooth progress of the disassembly work.
[0028] In a preferred embodiment, the device further includes multiple first washers and multiple second washers. Both the first and second washers are sleeved on the outside of the tensioning screw. The first washers are positioned between the first locking nut 3 and the tie rod 5, and the second washers are positioned between the second locking nut and the axial limiting member. The first and second washers can increase the contact area of the connection, disperse the concentrated stress generated when the nut is tightened, and prevent damage to the tie rod 5 and the axial limiting member. At the same time, they can also play a certain buffering role, reduce the vibration impact of the device during operation, and improve the service life and working stability of the entire device.
[0029] The following is the usage method of this patented single-suction water pump impeller disassembly tool:
[0030] 1. Preparation
[0031] Check the integrity of the tool: Carefully inspect each part of the tool to ensure that the axial limiting parts (including the first pull plate 8, the second pull plate and the locking parts), the pull bracket 5, the multiple pull rods 6, the drive part (ejector screw 1) and other auxiliary parts (such as the first locking nut 3, the second locking nut, the first washer and the second washer) are complete and undamaged.
[0032] Select appropriate components: Based on the size of the single-suction water pump impeller to be disassembled, estimate the appropriate clamping clearance and prepare components such as the first pull plate 8 and the second pull plate of the corresponding size.
[0033] 2. Install axial limiting components
[0034] Place the pull plate: clamp the impeller from the back of the impeller with the first pull plate 8 and the second pull plate, so that the impeller pump shaft passes through the clamping gap formed between the first pull plate 8 and the second pull plate.
[0035] Adjust and lock the gap: Operate the locking component, that is, rotate the fastening nut 9 so that the fastening bolt 7 passes through the first iron pipe and the second iron pipe and is connected to the fastening nut 9 by thread, thereby adjusting the clamping gap between the first pull plate 8 and the second pull plate to ensure that it firmly locks the impeller pump shaft and does not cause excessive compression to the impeller pump shaft.
[0036] 3. Install tie rod 6
[0037] Connecting the pull bracket 5 to the axial limiting member: Pass the end of the pull rod 6 (tensioning screw) away from the axial limiting member through the elongated holes 4 symmetrically arranged with respect to the threaded holes 2 on the pull bracket 5, and then thread it to the first locking nut 3. During this process, in order to limit the movement of the pull bracket 5 away from the axial limiting member, the first locking nut 3 can be tightened appropriately. At the same time, pass the end of the tensioning screw away from the pull bracket 5 through the clamping gap and thread it to the second locking nut, thereby limiting the movement of the axial limiting member away from the pull bracket 5, and install the second washer, placing it between the second locking nut and the axial limiting member. In addition, install the first washer between the first locking nut 3 at the end of the pull bracket 5 and the pull bracket 5.
[0038] 4. Install the driver.
[0039] Connect the end of the drive component (ejector screw 1) with the hexagonal nut to the threaded hole 2 of the drive station with a thread to ensure that the ejector screw 1 can rotate smoothly in the threaded hole 2 and that the end of the ejector screw 1 away from the hexagonal nut can accurately abut against the impeller pump shaft.
[0040] 5. Impeller disassembly operation
[0041] Using a wrench or similar tool, turn the hexagonal nut on the ejector screw 1, causing the drive end of the ejector screw 1 to gradually move away from the pull bracket 5 under the action of the threads. During this process, the ejector screw 1 abuts against the impeller pump shaft, slowly and smoothly pushing the impeller pump shaft out of the impeller, completing the disassembly of the single-suction water pump impeller.
[0042] 6. Tool storage
[0043] After disassembly, loosen the second locking nut and the first locking nut 3 in sequence, and remove the pull rod 6 from the pull bracket 5 and the axial limiting member. Next, rotate the ejector screw 1 to unscrew it from the threaded hole 2. Then loosen the locking nut 9 and remove the first pull plate 8 and the second pull plate. Finally, organize and store all parts of the tool for future use.
[0044] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.
Claims
1. A tool for disassembling a single-suction water pump impeller, characterized in that: The device includes an axial limiting member, which includes a first pull plate, a second pull plate, and a locking member. The first pull plate and the second pull plate are used to clamp the impeller from the back of the impeller, and the first pull plate and the second pull plate can move closer or further away from each other. The locking member keeps the position after the movement, and a clamping gap is formed between the first pull plate and the second pull plate to allow the impeller pump shaft to pass through. A pull frame, wherein the pull frame is provided with a drive station; Multiple tie rods, one end of which is detachably fixed to the tie bracket, and the other end of which is used to pass through the clamping gap and abut against the side of the axial limiting member away from the impeller, and each tie rod is located on both sides of the drive station; as well as A drive unit is installed at the drive station, and the drive end of the drive unit is used to abut against the impeller pump shaft so as to push the impeller pump shaft out of the impeller as the drive end of the drive unit moves away from the pull frame.
2. The single-suction water pump impeller disassembly tool according to claim 1, characterized in that: The driving component is an ejector screw, and the driving station is provided with a threaded hole, with the ejector screw threadedly connected to the threaded hole.
3. The single-suction water pump impeller disassembly tool according to claim 2, characterized in that: One end of the ejector screw is fixedly connected to a hexagonal nut, and the end of the ejector screw away from the hexagonal nut is used to abut against the impeller pump shaft.
4. The single-suction water pump impeller disassembly tool according to claim 3, characterized in that: Both the first pull plate and the second pull plate are rectangular plates. The first pull plate has a first iron pipe welded to both ends, and the second pull plate has a second iron pipe welded to both ends. The locking component includes a fastening bolt and a fastening nut. The fastening bolt is used to pass through the first iron pipe and the second iron pipe and be threadedly connected to the fastening nut. Rotating the fastening nut can adjust the clamping gap.
5. The single-suction water pump impeller disassembly tool according to claim 4, characterized in that: It also includes multiple first locking nuts, and the pull frame is provided with multiple elongated holes symmetrically arranged with respect to the threaded hole. The pull rod is a tensioning screw, and the end of the tensioning screw away from the axial limiting member passes through the elongated hole and is threadedly connected to the first locking nuts to restrict the pull frame from moving away from the axial limiting member.
6. The single-suction water pump impeller disassembly tool according to claim 5, characterized in that: It also includes a plurality of second locking nuts, wherein the end of the tensioning screw away from the pull frame is threaded through the clamping gap and connected to the second locking nuts to restrict the axial limiting member from moving away from the pull frame.
7. The single-suction water pump impeller disassembly tool according to claim 6, characterized in that: It also includes multiple first washers and multiple second washers, both of which are sleeved on the outside of the tensioning screw. The first washers are located between the first locking nut and the tie rod, and the second washers are located between the second locking nut and the axial limiting member.