A multifunctional workbench for instrument maintenance
Patent Information
- Application Number
- CN202522225569.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0002]在精密仪器仪表维修领域,工作台作为核心作业载体,其设计合理性直接影响维修效率、作业舒适性与检修精度,随着仪器仪表向集成化、小型化、精密化发展,维修场景对工作台的功能性与适配性提出了更高要求,但传统仪器仪表维修工作台普遍存在结构固定、功能单一的问题,难以满足现代化维修作业需求
1、通过设置的调节组件,适配人员差异,优化作业体验,可根据操作人员的身高、坐姿习惯精准调整工作台面高度,避免因台面过高导致的弯腰驼背或过低造成的俯身疲劳,从生理层面降低长时间维修作业的劳动强度,提升操作舒适性,适配检修角度,保障维修精度,维修台可实现全角度平稳转动,对于多接口、多线路的精密仪器仪表,无需操作人员频繁挪动身体或仪器,即可快速切换检修视角,尤其便于观察仪器背部、底部等隐蔽部位的故障点,大幅提升检修的精准度与全面性,适配工具取用,适配工具管理,抽拉式工具承载架通过滑轮与滑轨的配合实现灵活推拉,结合分区承载槽的设计,可将螺丝刀、万用表、焊接笔等不同类型工具分类存放,操作人员无需起身或四处翻找即可快速取用工具,适配高频次工具切换的维修场景,同时缓冲海绵垫能有效避免工具碰撞磨损,延长工具使用寿命。
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Figure CN224780514U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of workbench technology, and in particular to a multifunctional workbench for instrument and meter repair. Background Technology
[0002] In the field of precision instrument repair, the workbench is the core operating platform, and its design rationality directly affects repair efficiency, operating comfort and inspection accuracy. As instruments and meters develop towards integration, miniaturization and precision, the repair scenarios have put forward higher requirements for the functionality and adaptability of the workbench. However, traditional instrument repair workbench generally have the problems of fixed structure and single function, which makes it difficult to meet the needs of modern repair operations.
[0003] Traditional workbenches typically have a fixed table height, making it impossible to adjust to the operator's height or posture. During extended periods of operation, maintenance personnel are often forced to hunch over due to the excessive height of the table, reducing operational comfort and impacting concentration and efficiency due to fatigue. Furthermore, traditional workbenches lack flexible adjustment capabilities, often concealing instrument malfunctions in hidden locations such as the back or bottom. This necessitates frequent movement, instrument rotation, or repositioning to change the inspection perspective, increasing operational redundancy. Additionally, traditional workbenches suffer from significant deficiencies in tool storage and retrieval. Most workbenches are equipped with only fixed drawers or open tool racks, resulting in a haphazard storage of tools. Operators must stand up to search for or bend over to retrieve tools, wasting considerable time outside of maintenance tasks. Utility Model Content
[0004] To overcome the technical defects of the existing technology, this utility model provides a multi-functional workbench for instrument and meter repair.
[0005] The technical solution adopted by this utility model is as follows: it includes a workbench and a shield fixed on the surface of the workbench. An adjustment component is installed on the surface of the workbench. The adjustment component includes lifting sleeves fixed on both sides of the lower surface of the workbench. A storage sleeve is fitted on the surface of the lifting sleeve. The lifting sleeve is slidably connected to the inside of the storage sleeve. A maintenance table is provided on the upper surface of the workbench. A rotating shaft is fixed at the bottom of the maintenance table and is rotatably connected to the surface of the workbench. A tool support frame is provided above the maintenance table. A support groove is opened on the surface of the tool support frame, and maintenance tools are loaded in the support groove.
[0006] Preferably, the adjustment assembly further includes a lifting rack fixed to the inner side of the lifting sleeve plate with a drive cavity surface. The lifting rack is meshed with a lifting gear, and a drive shaft is fixed at the center of the lifting gear. The drive shaft is rotatably connected between two sets of storage sleeves. A worm gear is fixed to one end of the drive shaft, and a worm is meshed to the surface of the worm gear. The worm is rotatably connected to the surface of one set of storage sleeves via a bracket. A handwheel is fixed to one end of the worm.
[0007] Preferably, a driven gear is fixed at the bottom end of the rotating shaft, a rotary motor is fixed on the lower surface of the worktable near the driven gear, a drive main gear is fixed at the output end of the rotary motor, and the drive main gear meshes with the driven gear. A drive cavity adapted to the driven gear and the drive main gear is opened inside the worktable. Several sets of positioning pulleys arranged in a ring array are fixed on the surface of the worktable, and the surfaces of the positioning pulleys are slidably connected in the positioning wheel grooves opened on the lower surface of the worktable.
[0008] Preferably, the inner surface of the shield is fixed with a pull-out slide rail, and both sides of the tool carrier are fixed with pull-out pulleys. The tool carrier is slidably connected to the inside of the pull-out slide rail via the pull-out pulleys. One end of the tool carrier is fixed with a handle, and the surface of the handle is provided with anti-slip texture.
[0009] Preferably, it also includes a movable component installed at the bottom of the storage sleeve. The movable component includes a base fixed to the lower surface of the storage sleeve. Support legs are fixed to the front and rear sides of the lower surface of the two sets of bases. A movable wheel is provided inside the base near the support legs.
[0010] Preferably, a hinge frame is provided between the movable wheel and the base. The hinge frame consists of two sets of hinge rods that are hinged to each other. Guide rails are fixed on opposite sides of the base and the movable wheel. One end of each set of hinge rods is slidably connected to the surface of the two sets of guide rails, and the other end of each set of hinge rods is hinged to the surface of the movable wheel and the base through a hinge seat. A threaded frame is fixed at the end of one set of hinge rods. A bidirectional lead screw is rotatably connected inside the base, and the bidirectional lead screw is threadedly connected to the threaded frame.
[0011] Preferably, a rotating shaft is rotatably connected to the center of the surface of the base, and a bevel gear pair is installed between the bidirectional lead screw and the rotating shaft. The bevel gear pair consists of two meshing bevel gears, one of which is fixed to the surface of the bidirectional lead screw, and the other is fixed to one end of the rotating shaft. The other end of the rotating shaft extends to the outside of the base and is fixed with a handwheel.
[0012] Preferably, a light is fixed to the side of the shielding frame facing the maintenance table, an anti-static rubber pad is affixed to the upper surface of the maintenance table, and a cushioning sponge pad is fixed to the inner wall of the bearing groove of the tool support frame.
[0013] The beneficial effects of this utility model are: 1. The adjustable components adapt to different user needs, optimizing the work experience. The workbench height can be precisely adjusted according to the operator's height and posture habits, avoiding hunching caused by an excessively high table or fatigue caused by an excessively low table. This physiologically reduces the labor intensity of long-term maintenance work, improving operational comfort. The adjustable inspection angle ensures maintenance accuracy. The maintenance table can rotate smoothly at all angles. For precision instruments with multiple interfaces and lines, operators can quickly switch inspection perspectives without frequently moving their bodies or instruments. This is especially convenient for observing fault points in hidden parts such as the back and bottom of instruments, significantly improving the accuracy and comprehensiveness of maintenance. The pull-out tool holder allows for flexible pushing and pulling through the combination of pulleys and rails. Combined with the partitioned storage slots, different types of tools such as screwdrivers, multimeters, and soldering pens can be stored separately. Operators can quickly access tools without getting up or searching around, adapting to maintenance scenarios with frequent tool switching. Meanwhile, the cushioning sponge pads effectively prevent tool collisions and wear, extending tool life.
[0014] 2. Seamless switching between moving and stationary modes is achieved through the set-up mobile components. The mechanical linkage structure driven by the handwheel allows for the raising and lowering of the moving wheels with a single operation, quickly switching between mobile and stationary modes. When cross-workstation maintenance, equipment inspection, or site tidying is required, lowering the moving wheels allows the workbench to be moved flexibly. After reaching the target position, retracting the moving wheels allows the support legs to touch the ground, immediately switching to a stable working state. The switching between moving and stationary modes can be completed without the need for multiple people to cooperate, saving labor costs and improving work efficiency. No additional auxiliary tools are required, making it suitable for various scenarios such as fixed workstation maintenance and mobile emergency repairs. After the support legs touch the ground, they form a rigid support with the ground, preventing the workbench from accidentally sliding during maintenance. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the workbench and maintenance table in this utility model; Figure 3 This is a cross-sectional view of the lifting sleeve and the storage sleeve in this utility model; Figure 4 This is a schematic diagram of the structure of the base and the movable wheels in this utility model; Figure 5 This is a schematic diagram of the moving wheel in this utility model.
[0016] Explanation of reference numerals in the attached drawings: 1. Workbench; 2. Shelter frame; 3. Adjustment assembly; 301. Lifting sleeve; 302. Storage sleeve; 303. Lifting rack; 304. Lifting gear; 305. Drive shaft; 306. Worm gear; 307. Worm; 308. Handwheel one; 309. Maintenance table; 310. Rotating shaft; 311. Rotating driven gear; 312. Drive main gear; 313. Rotary motor; 314. Positioning pulley; 315. Tool carrier; 316. Handle; 317. Pull-out pulley; 318. Pull-out slide rail; 4. Moving assembly; 401. Base; 402. Support leg; 403. Moving wheel; 404. Hinge frame; 405. Guide rail; 406. Threaded frame; 407. Two-way lead screw; 408. Rotating shaft; 409. Handwheel two; 410. Bevel gear pair. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings: like Figures 1 to 5 As shown, this embodiment provides a multi-functional workbench for instrument and meter repair, including a workbench surface 1 and a shielding frame 2 fixed to the surface of the workbench surface 1. An adjustment assembly 3 is installed on the surface of the workbench surface 1. The adjustment assembly 3 includes lifting sleeves 301 fixed to both sides of the lower surface of the workbench surface 1. A storage sleeve 302 is fitted on the surface of the lifting sleeves 301. The lifting sleeves 301 are slidably connected to the inside of the storage sleeves 302. A repair table 309 is provided on the upper surface of the workbench surface 1. A rotating shaft 310 is fixed to the bottom of the repair table 309 and is rotatably connected to the surface of the workbench surface 1. A tool support frame 315 is provided above the repair table 309. A support groove is opened on the surface of the tool support frame 315, and a repair tool is loaded in the support groove.
[0018] The adjustment assembly 3 also includes a lifting rack 303 fixed to the inner side of the lifting sleeve plate 301 with a drive cavity surface. The surface of the lifting rack 303 is meshed with a lifting gear 304. A drive shaft 305 is fixed at the center of the lifting gear 304. The drive shaft 305 is rotatably connected between two sets of storage sleeves 302. A worm gear 306 is fixed to one end of the drive shaft 305. A worm 307 is meshed to the surface of the worm gear 306. The worm 307 is rotatably connected to the surface of one set of storage sleeves 302 through a bracket. A handwheel 308 is fixed to one end of the worm 307.
[0019] A rotary driven gear 311 is fixed at the bottom end of the rotating shaft 310. A rotary motor 313 is fixed on the lower surface of the worktable 1 near the rotary driven gear 311. A drive main gear 312 is fixed at the output end of the rotary motor 313, and the drive main gear 312 meshes with the rotary driven gear 311. A drive cavity adapted to the rotary driven gear 311 and the drive main gear 312 is opened inside the worktable 1. Several sets of positioning pulleys 314 arranged in a ring array are fixed on the surface of the worktable 1. The surface of the positioning pulleys 314 is slidably connected in the positioning wheel groove opened on the lower surface of the maintenance table 309.
[0020] The inner surface of the shield 2 is fixed with a pull-out slide rail 318, and both sides of the tool carrier 315 are fixed with pull-out pulleys 317. The tool carrier 315 is slidably connected to the inside of the pull-out slide rail 318 through the pull-out pulleys 317. One end of the tool carrier 315 is fixed with a handle 316, and the surface of the handle 316 is provided with anti-slip texture.
[0021] It also includes a movable component 4 installed at the bottom of the storage sleeve 302. The movable component 4 includes a base 401 fixed to the lower surface of the storage sleeve 302. Support legs 402 are fixed on both the front and rear sides of the lower surface of the two sets of bases 401. A movable wheel 403 is provided inside the base 401 near the support legs 402.
[0022] A hinge frame 404 is provided between the movable wheel 403 and the base 401. The hinge frame 404 consists of two sets of hinge rods that are hinged to each other. Guide rails 405 are fixed on opposite sides of the base 401 and the movable wheel 403. One end of each set of hinge rods is slidably connected to the surface of the two sets of guide rails 405, and the other end of each set of hinge rods is hinged to the surface of the movable wheel 403 and the base 401 through hinge seats. A threaded bracket 406 is fixed at the end of one set of hinge rods. A two-way screw 407 is rotatably connected inside the base 401, and the two-way screw 407 is threadedly connected to the threaded bracket 406.
[0023] A rotating shaft 408 is rotatably connected to the center of the surface of the base 401. A bevel gear pair 410 is installed between the bidirectional lead screw 407 and the rotating shaft 408. The bevel gear pair 410 consists of two meshing bevel gears. One bevel gear is fixed to the surface of the bidirectional lead screw 407, and the other bevel gear is fixed to one end of the rotating shaft 408. The other end of the rotating shaft 408 extends to the outside of the base 401 and is fixed with a handwheel 409.
[0024] A light is fixed to the side of the shield 2 facing the maintenance table 309. An anti-static rubber pad is attached to the upper surface of the maintenance table 309. A cushioning sponge pad is fixed to the inner wall of the bearing groove of the tool support frame 315.
[0025] It should be noted that the lighting on the side of the shield 2 facing the maintenance table 309 can provide sufficient light during maintenance work, improve the clarity of inspection in the dark, and provide anti-static protection. The anti-static rubber pad on the upper surface of the maintenance table 309 can effectively release static electricity and prevent static electricity from damaging the circuit components of precision instruments.
[0026] The working principle and usage process of this utility model are as follows: During use, the adjustment component 3 can achieve multi-dimensional adjustment of the height of the workbench 1, the angle of the repair table 309, and the tool position to meet the needs of different repair scenarios. When the height of the workbench 1 needs to be adjusted, manually turn the handwheel 308 to drive the worm gear 307 fixed thereto to rotate synchronously. The worm gear 307 drives the worm wheel 306 to rotate through meshing, thereby causing the drive shaft 305 at the center of the worm wheel 306 to rotate accordingly. The lifting gears 304 at both ends of the drive shaft 305 are connected to the drive shaft... 305 rotates coaxially, and the lifting gear 304 meshes with the lifting rack 303 on the inner side of the lifting sleeve 301, converting the rotational motion of the gear into the linear motion of the lifting sleeve 301. Since the lifting sleeve 301 is slidably fitted inside the receiving sleeve 302, the lifting sleeve 301 slides up and down along the inner wall of the receiving sleeve 302, ultimately driving the top worktable 1 to achieve height adjustment, adapting to the working height requirements of different operators. When it is necessary to rotate and adjust the maintenance table 309, the rotary motor 313 is started, and its output end... The main drive gear 312 rotates, and the rotation of the main drive gear 312 and the bottom end of the rotating shaft 310 is transmitted through the meshing of gear 311, causing the rotating shaft 310 to rotate. The top end of the rotating shaft 310 is fixedly connected to the maintenance table 309, thereby driving the maintenance table 309 to rotate around the center of the rotating shaft 310. At the same time, the positioning pulley 314 on the surface of the worktable 1 slides along the positioning wheel groove on the lower surface of the maintenance table 309, providing support and guidance for the maintenance table 309, ensuring smooth rotation, and facilitating the operator to inspect instruments from different angles. When the tool carrier 315 needs to be pulled out to retrieve maintenance tools, the tool carrier 315 is slidably connected to the pull-out slide rail 318 on the inner side of the shield 2 via pull-out pulleys 317 on both sides. The operator can pull the tool carrier 315 with the handle 316 to make it slide back and forth along the pull-out slide rail 318, so as to realize convenient retrieval and storage of tools. The bearing groove on the surface of the tool carrier 315 is used to place maintenance tools. The cushioning sponge pad in the groove can reduce the collision and wear of tools during storage and retrieval, and play a role in protecting the tools.
[0027] Furthermore, the movable component 4 enables the flexible transfer and stable parking of the worktable. By rotating the handwheel 409, the rotating shaft 408 extending to the outside of the base 401 is rotated. The rotating shaft 408 transmits power to the bidirectional lead screw 407 through the bevel gear pair 410, causing the bidirectional lead screw 407 to rotate inside the base 401. The bidirectional lead screw 407 is threadedly connected to the threaded frame 406 on the hinge frame 404. The rotational motion of the bidirectional lead screw 407 is converted into the linear movement of the threaded frame 406, driving the two sets of hinge rods of the hinge frame 404 to change angle. The two ends of the hinge rods slide along the guide rails 405 on the base 401 and the movable wheel 403 respectively and rotate around the hinge seat, realizing the lifting and lowering of the movable wheel 403. When the movable wheel 403 descends and contacts the ground, it supports the support leg 402. At this time, the worktable can be pushed to move through the movable wheel 403. When the movable wheel 403 rises and retracts into the base 401, the support leg 402 lands, realizing the stable fixation of the worktable.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications may be made to this utility model without departing from the spirit and scope of the invention. All such changes and modifications fall within the scope of the invention as claimed, which is defined by the appended claims and their equivalents.
Claims
1. A multifunctional workbench for instrument and meter repair, comprising a workbench surface (1) and a shielding frame (2) fixed to the surface of the workbench surface (1), characterized in that: An adjustment assembly (3) is installed on the surface of the workbench (1). The adjustment assembly (3) includes lifting sleeves (301) fixed on both sides of the lower surface of the workbench (1). A storage sleeve (302) is fitted on the surface of the lifting sleeve (301). The lifting sleeve (301) is slidably connected to the inside of the storage sleeve (302). A maintenance table (309) is provided on the upper surface of the workbench (1). A rotating shaft (310) is fixed at the bottom of the maintenance table (309). The rotating shaft (310) is rotatably connected to the surface of the workbench (1). A tool support frame (315) is provided above the maintenance table (309). A support groove is opened on the surface of the tool support frame (315), and maintenance tools are loaded in the support groove.
2. The multi-functional workbench for instrument and meter repair according to claim 1, characterized in that: The adjustment assembly (3) further includes a lifting rack (303) fixed on the inner side of the lifting sleeve plate (301) with a drive cavity surface. The lifting rack (303) is meshed with a lifting gear (304). A drive shaft (305) is fixed at the center of the lifting gear (304). The drive shaft (305) is rotatably connected between two sets of storage sleeves (302). A worm gear (306) is fixed on one end of the drive shaft (305). A worm (307) is meshed on the surface of the worm gear (306). The worm (307) is rotatably connected to the surface of one set of storage sleeves (302) through a bracket. A handwheel (308) is fixed on one end of the worm (307).
3. The multi-functional workbench for instrument and meter repair according to claim 1, characterized in that: The bottom end of the rotating shaft (310) is fixed with a rotating driven gear (311). A rotary motor (313) is fixed on the lower surface of the worktable (1) near the rotating driven gear (311). A drive main gear (312) is fixed at the output end of the rotary motor (313), and the drive main gear (312) meshes with the rotating driven gear (311). The worktable (1) has a drive cavity that matches the rotating driven gear (311) and the drive main gear (312). Several sets of positioning pulleys (314) arranged in a ring array are fixed on the surface of the worktable (1). The surface of the positioning pulleys (314) is slidably connected to the positioning wheel groove opened on the lower surface of the maintenance table (309).
4. The multi-functional workbench for instrument and meter repair according to claim 1, characterized in that: The inner surface of the shield (2) is fixed with a pull-out slide rail (318), and both sides of the tool support frame (315) are fixed with pull-out pulleys (317). The tool support frame (315) is slidably connected to the inside of the pull-out slide rail (318) through the pull-out pulleys (317). One end of the tool support frame (315) is fixed with a handle (316), and the surface of the handle (316) is provided with anti-slip texture.
5. The multi-functional workbench for instrument and meter repair according to claim 1, characterized in that: It also includes a movable component (4) installed at the bottom of the storage sleeve (302). The movable component (4) includes a base (401) fixed to the lower surface of the storage sleeve (302). Support legs (402) are fixed on both the front and rear sides of the lower surface of the two sets of bases (401). A movable wheel (403) is provided inside the base (401) on the side near the support leg (402).
6. The multi-functional workbench for instrument and meter repair according to claim 5, characterized in that: A hinge frame (404) is provided between the movable wheel (403) and the base (401). The hinge frame (404) consists of two sets of hinge rods that are hinged to each other. Guide rails (405) are fixed on opposite sides of the base (401) and the movable wheel (403). One end of each set of hinge rods is slidably connected to the surface of the two sets of guide rails (405), and the other end of each set of hinge rods is hinged to the surface of the movable wheel (403) and the base (401) through a hinge seat. A threaded frame (406) is fixed at the end of one set of hinge rods. A bidirectional lead screw (407) is rotatably connected inside the base (401), and the bidirectional lead screw (407) is threadedly connected to the threaded frame (406).
7. The multi-functional workbench for instrument and meter repair according to claim 6, characterized in that: A rotating shaft (408) is rotatably connected to the center of the surface of the base (401). A bevel gear pair (410) is installed between the bidirectional lead screw (407) and the rotating shaft (408). The bevel gear pair (410) consists of two meshing bevel gears. One bevel gear is fixed on the surface of the bidirectional lead screw (407), and the other bevel gear is fixed on one end of the rotating shaft (408). The other end of the rotating shaft (408) extends to the outside of the base (401) and is fixed with a handwheel (409).
8. The multi-functional workbench for instrument and meter repair according to claim 1, characterized in that: A light is fixed to the side of the shield (2) facing the maintenance table (309), an anti-static rubber pad is pasted on the upper surface of the maintenance table (309), and a cushioning sponge pad is fixed to the inner wall of the bearing groove of the tool support frame (315).