A cutting device for producing fiber ball filter material

CN224780759UActive Publication Date: 2026-09-22HENAN YINGYANG ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522313908.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-31
Publication Date
2026-09-22
Estimated Expiration
2035-10-31

AI Technical Summary

Technical Problem

[0003]本实用新型的发明目的在于克服背景技术中目前当需要将纤维丝切割成等长的纤维丝时大多由人工完成,需要在纤维丝做出等间距标记,以便切割,这种方式费时费力,若需要进行大批量的切割时,将明显降低切割效率的缺陷,从而实现一种纤维球滤料生产用切割装置

Benefits of technology

本实用新型的纤维球滤料生产用切割装置,通过第一转动轴、安装架和连杆机构的配合设计,可以使得安装架进行转动,安装架带动切割组件转动,进而可以实现自动化切割,无需人工频繁操作切割组件,有效减少了人工干预,显著提高了切割效率。

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Abstract

The utility model relates to cutting technical field, concretely relates to a cutting device for fiber ball filter material production, including frame, the upper end of frame rotatory installation has first rotating shaft, and the middle part fixed connection of first rotating shaft has mounting bracket, and the link mechanism of driveable mounting bracket rotation is installed on the frame, and the cutting assembly that can cut fibre silk is installed on mounting bracket, and the middle part sliding connection of frame has cutting table: through the cooperation design of first rotating shaft, mounting bracket and link mechanism, can make mounting bracket rotate, and mounting bracket drives cutting assembly to rotate, and then can realize automatic cutting, need not manual frequent operation cutting assembly, effectively reduced manual intervention, improved cutting efficiency significantly, through the cooperation design of side plate and positioning assembly, the position of positioning assembly can be adjusted according to the need of staff, and then can equal length's cutting of fiber ball filter material, improve the practicability of device.
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Description

Technical Field

[0001] This utility model belongs to the field of cutting technology, specifically relating to a cutting device for the production of fiber ball filter media. Background Technology

[0002] Fiber ball filter media is a spherical filter material made of bundled fiber filaments. It is widely used in water treatment, playing a crucial role in filtering and purifying water. The production process of fiber ball filter media generally requires cutting. Currently, cutting the fiber filaments into equal lengths is mostly done manually, requiring evenly spaced markings on the filaments for easy cutting. This method is time-consuming and labor-intensive, and significantly reduces cutting efficiency when large-scale cutting is required. Therefore, overcoming these technical problems and shortcomings is a key issue that needs to be addressed. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the prior art, which currently requires manual operation when cutting fiber filaments into equal lengths. This requires marking the fiber filaments at equal intervals for cutting, which is time-consuming and labor-intensive. If large-scale cutting is required, the cutting efficiency will be significantly reduced. This invention aims to provide a cutting device for the production of fiber ball filter media.

[0004] To achieve the above-mentioned objectives, the technical solution of this utility model is: a cutting device for producing fiber ball filter media, comprising a frame, characterized in that: a first rotating shaft is rotatably mounted on the upper end of the frame, a mounting frame is fixedly connected to the middle of the first rotating shaft, a linkage mechanism capable of driving the mounting frame to rotate is mounted on the frame, a cutting component capable of cutting fiber filaments is mounted on the mounting frame, a cutting table is slidably connected to the middle of the frame, a side plate is fixedly connected to the front side of the upper end of the cutting table, and a positioning component is mounted on the side plate.

[0005] In the aforementioned cutting device for producing fiber ball filter media, the linkage mechanism includes a second rotating shaft, an adjusting frame, a drive rod, and an electric push rod. The second rotating shaft is rotatably mounted on the frame, and the adjusting frame is fixedly connected to the middle of the second rotating shaft. One end of the adjusting frame is rotatably connected to the drive rod, and the end of the drive rod away from the adjusting frame is rotatably connected to the mounting frame. An electric push rod is rotatably connected to the frame, and the extended end of the electric push rod is rotatably connected to the adjusting frame.

[0006] In the above-mentioned cutting device for producing fiber ball filter media, the cutting assembly includes a motor and a cutting blade. The motor is fixedly mounted on a mounting frame, and the output shaft of the motor is fixedly connected to a rotating shaft. The end of the rotating shaft away from the motor is fixedly connected to a cutting blade that can cut the fiber filaments.

[0007] In the aforementioned cutting device for producing fiber ball filter media, a cutting opening is provided in the middle of the cutting table, and the cutting blade can be located inside the cutting opening.

[0008] In the above-mentioned cutting device for producing fiber ball filter media, the positioning component includes a U-shaped plate, a baffle and a T-shaped plate. The U-shaped plate is slidably connected to the side plate. A baffle that can block the fiber ball filter media is fixedly connected to the U-shaped plate. A T-shaped plate is fixedly connected inside the U-shaped plate. A T-shaped opening adapted to the T-shaped plate is provided on the side plate.

[0009] In the aforementioned cutting device for producing fiber ball filter media, a limiting component is installed on the U-shaped plate. The limiting component includes a limiting rod, a pressing screw, and a pressing plate. The limiting rod is slidably connected to both sides of the U-shaped plate through through holes. One end of the limiting rod located inside the U-shaped plate is fixedly connected to a pressing plate that can press the side plate. The pressing screw that can press the pressing plate is threadedly connected to the middle of the U-shaped plate through a threaded hole.

[0010] In the aforementioned cutting device for producing fiber ball filter media, a nut is fixedly connected to one end of a limiting rod located outside the U-shaped plate, and a spring is sleeved on the limiting rod, with the spring located between the nut and the U-shaped plate.

[0011] In the aforementioned cutting device for producing fiber ball filter media, anti-slip pads are fixedly installed on both the side of the extrusion plate near the side plate and the side of the side plate near the extrusion plate.

[0012] In the aforementioned cutting device for producing fiber ball filter media, the upper end of the side plate is provided with a scale.

[0013] Compared with the prior art, the cutting device for producing fiber ball filter media of this utility model has at least the following beneficial effects: The cutting device for producing fiber ball filter media of this utility model, through the coordinated design of the first rotating shaft, the mounting frame and the linkage mechanism, enables the mounting frame to rotate, which in turn drives the cutting component to rotate, thereby achieving automated cutting without the need for frequent manual operation of the cutting component, effectively reducing manual intervention and significantly improving cutting efficiency.

[0014] The cutting device for producing fiber ball filter media of this utility model, through the cooperative design of the side plate and the positioning component, allows the operator to adjust the position of the positioning component as needed, thereby cutting the fiber ball filter media to the same length and improving the practicality of the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the cutting device for producing fiber ball filter media according to this utility model. Figure 2This is a schematic diagram of the rear structure of the cutting device for producing fiber ball filter media according to this utility model; Figure 3 This is a schematic diagram of the positioning and limiting components of the cutting device for producing fiber ball filter media according to this utility model. Figure 4 This is a side view of the positioning and limiting components of the cutting device for producing fiber ball filter media according to this utility model.

[0016] In the diagram: 1. Frame; 2. First rotating shaft; 3. Mounting frame; 4. Linkage mechanism; 401. Second rotating shaft; 402. Adjusting frame; 403. Drive rod; 404. Electric push rod; 5. Cutting assembly; 501. Motor; 502. Cutting blade; 6. Cutting table; 7. Side plate; 8. Positioning assembly; 801. U-shaped plate; 802. Baffle; 803. T-shaped plate; 9. Limiting assembly; 901. Limiting rod; 902. Nut; 903. Spring; 904. Extrusion screw; 905. Extrusion plate. Detailed Implementation

[0017] The cutting device for producing fiber ball filter media of this utility model will be described in more detail below with reference to the accompanying drawings and specific embodiments.

[0018] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] This embodiment discloses a cutting device for producing fiber ball filter media. Through the coordinated design of the first rotating shaft 2, the mounting frame 3, and the linkage mechanism 4, the mounting frame 3 can rotate, driving the cutting component 5 to rotate. This enables automated cutting, eliminating the need for frequent manual operation of the cutting component 5, effectively reducing manual intervention and significantly improving cutting efficiency. (Refer to...) Figures 1-4The device mainly includes a frame 1, characterized in that: a first rotating shaft 2 is rotatably mounted on the upper end of the frame 1, a mounting frame 3 is fixedly connected to the middle of the first rotating shaft 2, a linkage mechanism 4 that can drive the mounting frame 3 to rotate is mounted on the frame 1, a cutting component 5 that can cut fiber filaments is mounted on the mounting frame 3, a cutting table 6 is slidably connected to the middle of the frame 1, a side plate 7 is fixedly connected to the front side of the upper end of the cutting table 6, and a positioning component 8 is mounted on the side plate 7; through the cooperative design of the side plate 7 and the positioning component 8, the operator can adjust the position of the positioning component 8 as needed, thereby cutting the fiber filaments of equal length and improving the practicality of the device.

[0020] In this embodiment, refer to Figure 1 and Figure 2 The linkage mechanism 4 includes a second rotating shaft 401, an adjusting frame 402, a drive rod 403, and an electric push rod 404. The second rotating shaft 401 is rotatably mounted on the frame 1. The adjusting frame 402 is fixedly connected to the middle of the second rotating shaft 401. One end of the adjusting frame 402 is rotatably connected to the drive rod 403. The end of the drive rod 403 away from the adjusting frame 402 is rotatably connected to the mounting frame 3. The electric push rod 404 is rotatably connected to the frame 1. The extended end of the electric push rod 404 is rotatably connected to the adjusting frame 402. In actual use, the electric push rod 404 is activated, which drives the adjusting frame 402 to rotate on the second rotating shaft 401. The adjusting frame 402 drives the drive rod 403 to move, which drives the mounting frame 3 to rotate. The mounting frame 3 drives the cutting assembly 5 to rotate, thereby cutting the fiber filaments.

[0021] In this embodiment, refer to Figure 1 and Figure 2 The cutting assembly 5 includes a motor 501 and a cutting blade 502. The motor 501 is fixedly mounted on the mounting bracket 3. The output shaft of the motor 501 is fixedly connected to a rotating shaft. The end of the rotating shaft away from the motor 501 is fixedly connected to the cutting blade 502, which can cut the fiber ball filter material. In actual use, the motor 501 is started, and the motor 501 drives the rotating shaft to rotate. The rotating shaft drives the cutting blade 502 to rotate, thereby cutting the fiber filaments.

[0022] In this embodiment, refer to Figure 1 and Figure 2 The cutting table 6 has a cutting opening in the middle, and the cutting blade 502 can be located inside the cutting opening to facilitate the cutting of fiber filaments.

[0023] In this embodiment, refer to Figure 1 , Figure 2 , Figure 3 and Figure 4The positioning component 8 includes a U-shaped plate 801, a baffle 802, and a T-shaped plate 803. The U-shaped plate 801 is slidably connected to the side plate 7. The baffle 802, which can block the fiber ball filter material, is fixedly connected to the U-shaped plate 801. The T-shaped plate 803 is fixedly connected inside the U-shaped plate 801. The side plate 7 has a T-shaped opening that matches the T-shaped plate 803. In actual use, the position of the U-shaped plate 801 is adjusted as needed. When it is slid to a suitable position, the first end of the fiber filament is aligned with the baffle 802. At this time, the distance from the cutting edge to the baffle 802 is constant, so the fiber filament can be cut to the same length.

[0024] In this embodiment, refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 A limiting component 9 is installed on the U-shaped plate 801. The limiting component 9 includes a limiting rod 901, a pressing screw 904, and a pressing plate 905. The limiting rod 901 is slidably connected to both sides of the U-shaped plate 801 through through holes. One end of the limiting rod 901 located inside the U-shaped plate 801 is fixedly connected to a pressing plate 905 that can press the side plate 7. The pressing screw 904 that can press the pressing plate 905 is threadedly connected to the middle of the U-shaped plate 801 through a threaded hole. In actual use, after the U-shaped plate 801 is slid to a suitable position, the pressing screw 904 is rotated, and the pressing screw 904 presses the pressing plate 905, pressing the pressing plate 905 tightly onto the side plate 7. At this time, the U-shaped plate 801 can be limited, effectively preventing the U-shaped plate 801 from sliding freely on the side plate 7.

[0025] In this embodiment, refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 A nut 902 is fixedly connected to one end of a limiting rod 901 located outside the U-shaped plate 801. A spring 903 is sleeved on the limiting rod 901, and the spring 903 is located between the nut 902 and the U-shaped plate 801. The setting of the nut 902 and the spring 903 facilitates the reset of the limiting rod 901, thereby facilitating the reset of the pressing plate 905 and the sliding of the U-shaped plate 801.

[0026] In this embodiment, anti-slip pads are fixedly installed on both the side of the extrusion plate 905 near the side plate 7 and the side of the side plate 7 near the extrusion plate 905. By setting the anti-slip pads, the friction between the extrusion plate 905 and the side plate 7 can be increased, thereby further preventing the U-shaped plate 801 from sliding at will.

[0027] In this embodiment, refer to Figure 1 and Figure 2The upper end of the side plate 7 is provided with a scale; the scale facilitates the measurement of the length of the cut fiber filaments.

[0028] The working principle of the cutting device for producing fiber ball filter media of this utility model is as follows: When it is necessary to cut the fiber filaments, firstly, adjust the position of the positioning component 8 as needed. After adjustment, place the fiber filaments on the cutting table 6 and align the first end of the fiber filaments with the baffle 802. Then, start the motor 501. The motor 501 drives the rotating shaft to rotate, and the rotating shaft drives the cutting blade 502 to rotate. Then, start the electric push rod 404. The electric push rod 404 drives the adjusting frame 402 to rotate, and the adjusting frame 402 drives the drive rod 403 to move, so that the drive rod 403 drives the mounting frame 3 to rotate, thereby causing the cutting blade 502 to cut the fiber filaments on the cutting table 6.

[0029] It should be noted that, in actual implementation, the structure depicted in the accompanying drawings is not a fixed or unchanging embodiment. The components of the embodiments of this invention described and shown in these drawings can typically be arranged and designed in various different configurations. Furthermore, the accompanying drawings and abstract drawings are merely illustrative and do not represent the specific structure or actual quantity in a concrete implementation.

[0030] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains. The use of terms such as "a" or "an" in this specification and claims does not necessarily indicate a limitation on quantity. Terms such as "comprising" or "including" mean that the element or component preceding the word encompasses the element or component listed following the word and its equivalents, without excluding other elements or components. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.

[0031] The exemplary embodiments of the present invention have been described in detail above with reference to preferred embodiments. However, those skilled in the art will understand that various modifications and alterations can be made to the above specific embodiments without departing from the concept of the present invention, and various combinations can be made to the various technical features and structures proposed by the present invention without exceeding the protection scope of the present invention.

Claims

1. A cutting device for producing fiber ball filter media, comprising a frame (1), characterized in that: The upper end of the frame (1) is rotatably mounted with a first rotating shaft (2), and the middle part of the first rotating shaft (2) is fixedly connected with a mounting bracket (3). The frame (1) is mounted with a linkage mechanism (4) that can drive the mounting bracket (3) to rotate. The mounting frame (3) is equipped with a cutting component (5) that can cut the fiber filaments; A cutting table (6) is slidably connected to the middle of the frame (1), and a side plate (7) is fixedly connected to the front of the upper end of the cutting table (6). A positioning component (8) is installed on the side plate (7).

2. The cutting device for producing fiber ball filter media according to claim 1, characterized in that: The linkage mechanism (4) includes a second rotating shaft (401), an adjusting frame (402), a drive rod (403), and an electric push rod (404). The second rotating shaft (401) is rotatably mounted on the frame (1). An adjusting frame (402) is fixedly connected to the middle of the second rotating shaft (401). A drive rod (403) is rotatably connected to one end of the adjusting frame (402). The end of the drive rod (403) away from the adjusting frame (402) is rotatably connected to the mounting frame (3). An electric push rod (404) is rotatably connected to the frame (1). The extended end of the electric push rod (404) is rotatably connected to the adjusting frame (402).

3. The cutting device for producing fiber ball filter media according to claim 1, characterized in that: The cutting assembly (5) includes a motor (501) and a cutting blade (502). The motor (501) is fixedly mounted on the mounting bracket (3). The output shaft of the motor (501) is fixedly connected to a rotating shaft. The end of the rotating shaft away from the motor (501) is fixedly connected to a cutting blade (502) that can cut the fiber filaments.

4. The cutting device for producing fiber ball filter media according to claim 3, characterized in that: The cutting table (6) has a cutting opening in the middle, and the cutting blade (502) can be located inside the cutting opening.

5. The cutting device for producing fiber ball filter media according to claim 4, characterized in that: The positioning component (8) includes a U-shaped plate (801), a baffle (802) and a T-shaped plate (803). The U-shaped plate (801) is slidably connected to the side plate (7). A baffle (802) that can block the fiber ball filter material is fixedly connected to the U-shaped plate (801). A T-shaped plate (803) is fixedly connected inside the U-shaped plate (801). A T-shaped opening that matches the T-shaped plate (803) is provided on the side plate (7).

6. The cutting device for producing fiber ball filter media according to claim 5, characterized in that: A limiting component (9) is installed on the U-shaped plate (801). The limiting component (9) includes a limiting rod (901), a pressing screw (904), and a pressing plate (905). The two sides of the U-shaped plate (801) are slidably connected to limit rods (901) through through holes. One end of the limit rod (901) located inside the U-shaped plate (801) is fixedly connected to an extrusion plate (905) that can extrude the side plate (7). The middle part of the U-shaped plate (801) is threadedly connected to an extrusion screw (904) that can extrude the extrusion plate (905) through a threaded hole.

7. The cutting device for producing fiber ball filter media according to claim 6, characterized in that: A nut (902) is fixedly connected to one end of a limiting rod (901) located outside the U-shaped plate (801). A spring (903) is sleeved on the limiting rod (901), and the spring (903) is located between the nut (902) and the U-shaped plate (801).

8. The cutting device for producing fiber ball filter media according to claim 6, characterized in that: Anti-slip pads are fixedly installed on both the side of the extrusion plate (905) near the side plate (7) and the side of the side plate (7) near the extrusion plate (905).

9. The cutting device for producing fiber ball filter media according to any one of claims 1-8, characterized in that: The upper end of the side plate (7) is provided with a scale.