Insulating sheet machine with improved structure
Patent Information
- Application Number
- CN202522008594.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-18
AI Technical Summary
[0004]本实用新型的目的在于提供一种带有改进结构的绝缘片机,以解决上述背景技术中提出的传统的绝缘片机对绝缘片加工的过程中会产生大量的碎屑,需要人工使用清理工具的产生的碎屑进行清理,整个过程费时费力,且粘附的碎屑在外环境中风力吹动下,污染了绝缘片机的生产环境的问题
1、通过设置吸尘组件,第一升降气缸从顶部推动第一升降台,对负压风机的工作高度进行调整,负压风机形成负压,含尘气体在吸力作用下通过吸尘滤袋,粉尘被吸附在滤袋内壁,净化后的气体经排气管道排出,取代传统的人工清理操作,省时省力且避免飞扬的碎屑污染工作环境;
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Figure CN224780784U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulating sheet machine technology, specifically to an insulating sheet machine with an improved structure. Background Technology
[0002] Currently, insulation sheet cutting machines on the market use a steel belt drive structure, combined with precision mold cutting, which can achieve high-precision dimensional control. Insulation sheet cutting machines are suitable for processing non-metallic materials such as transformer insulation laminates and epoxy resin. Some insulation sheet cutting machines usually use CNC technology, which can achieve high-precision irregular shape cutting and meet a variety of processing needs.
[0003] However, traditional insulating sheet machines have the following drawbacks: Traditional insulating sheet processing machines generate a large amount of debris during the processing of insulating sheets. This debris needs to be cleaned manually using cleaning tools, which is time-consuming and labor-intensive. Furthermore, the debris, when blown by the wind in the external environment, pollutes the production environment of the insulating sheet processing machine. Summary of the Invention
[0004] The purpose of this utility model is to provide an insulating sheet machine with an improved structure to solve the problem mentioned in the background art that traditional insulating sheet machines generate a large amount of debris during the processing of insulating sheets, which requires manual cleaning with cleaning tools. The whole process is time-consuming and labor-intensive, and the adhered debris pollutes the production environment of the insulating sheet machine when blown by the wind in the external environment.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an insulating sheet machine with an improved structure, comprising a fixed base, a vertical plate fixedly installed on one side of the top of the fixed base, a dust collection component fixedly installed on the top of one side of the vertical plate, a cutting component fixedly installed on the vertical plate on one side of the dust collection component, a first limiting plate fixedly installed on one side of one end of the fixed base, a second limiting plate fixedly installed on the other side of one end of the fixed base, a lead screw rotatably connected between the first limiting plate and the second limiting plate, a displacement block slidably connected to the fixed base being threaded in the middle of the lead screw, a fixing mechanism being provided at the top of the displacement block, and an operation panel fixedly installed on one end of the vertical plate.
[0006] Preferably, the dust collection assembly includes a first connecting platform and a first lifting platform. A first lifting cylinder is fixedly installed in the middle of the first connecting platform. The movable end of the first lifting cylinder is fixedly connected to the top of the first lifting platform. A negative pressure fan is fixedly installed at the bottom of the first lifting platform. A dust collection filter bag is fixedly connected to the inlet of the negative pressure fan, and an exhaust pipe is fixedly connected to the outlet of the negative pressure fan. One end of the first connecting platform is fixedly connected to a vertical plate. The first lifting cylinder performs telescopic movement, pushing the first lifting platform from the top to adjust the working height of the negative pressure fan. The negative pressure fan forms a negative pressure, and the dust-laden gas passes through the dust collection filter bag under the suction force. The dust is adsorbed on the inner wall of the filter bag, and the purified gas is discharged through the exhaust pipe.
[0007] Preferably, the cutting assembly includes a second connecting platform and a second lifting platform. A second lifting cylinder is fixedly installed in the middle of the second connecting platform. The movable end of the second lifting cylinder is fixedly connected to the top of the second lifting platform. A vibration motor is fixedly installed at the bottom of the second lifting platform. A cutting blade is fixedly installed at the output end of the vibration motor. One end of the second connecting platform is fixedly connected to the upright plate. The second lifting cylinder performs telescopic movement and pushes the second lifting platform from the top to adjust the cutting height of the cutting blade. The vibration motor starts after being powered on. The high-frequency vibrating cutting blade can effectively reduce material wrinkles and damage.
[0008] Preferably, the fixing mechanism includes a fixing platform and a first clamping plate. One side of the top of the fixing platform is fixedly connected to the bottom of the first clamping plate. A movable groove is provided on the other side of the top of the fixing platform. A screw is rotatably connected inside the movable groove. A movable block that is slidably connected to the movable groove is threaded in the middle of the screw. A second clamping plate is fixedly installed on the top of the movable block.
[0009] Preferably, positioning plates are fixedly installed on the top of one side of the first clamping plate and the top of one side of the second clamping plate. A pressing cylinder is fixedly installed in the middle of the two positioning plates. A pressure plate is fixedly installed on the movable end of the two pressing cylinders. A micro motor for driving the screw to rotate is fixedly installed on the surface of the fixed platform. When the micro motor is powered on, it starts and drives the screw to rotate. The thread on the surface of the screw matches the thread on the inner wall of the movable block. The movable block is limited by the movable groove that matches its shape and size. Therefore, the movable block slides along the screw to adjust the distance between the first clamping plate and the second clamping plate. The pressing cylinder performs telescopic movement and pushes the pressure plate from the top. The pressure plate and the fixed platform cooperate to clamp and fix the insulating sheet from both ends. The first clamping plate and the second clamping plate cooperate to clamp and fix the insulating sheet from both sides.
[0010] Preferably, telescopic rods are fixedly installed on both sides of the top of the displacement block, and the fixed ends of the two telescopic rods are respectively fixedly connected to both sides of the bottom of the fixing mechanism. A push cylinder is fixedly installed in the middle of the top of the displacement block, and the movable end of the push cylinder is fixedly connected to the middle of the bottom of the fixing mechanism. The push cylinder performs telescopic movement, and pushes the fixing mechanism from the bottom to adjust the height of the product fixed on the fixing mechanism. During the lifting and lowering process of the fixing mechanism, the movable end of the telescopic rod slides along the fixed end of the telescopic rod, which improves the stability of the lifting and lowering of the fixing mechanism.
[0011] Preferably, a stepper motor for driving the lead screw to rotate is fixedly installed on the surface of the second limiting plate. After the stepper motor is powered on, it starts and drives the lead screw to rotate. The thread on the surface of the lead screw matches the thread on the inner wall of the displacement block. The displacement block is limited by a fixed base that matches its shape and size. Therefore, the displacement block slides along the lead screw to adjust the position of the fixing mechanism.
[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. By setting up a dust collection component, the first lifting cylinder pushes the first lifting platform from the top to adjust the working height of the negative pressure fan. The negative pressure fan forms a negative pressure, and the dust-laden gas passes through the dust collection filter bag under the suction. The dust is adsorbed on the inner wall of the filter bag, and the purified gas is discharged through the exhaust pipe, replacing the traditional manual cleaning operation, saving time and effort and avoiding flying debris from polluting the working environment. 2. By setting up a cutting assembly, the second lifting cylinder pushes the second lifting platform from the top to adjust the cutting height of the cutting blade. After the vibration motor is powered on, it starts. The high-frequency vibrating cutting blade can effectively reduce material wrinkles and damage, and improve the qualification rate of its production of insulating sheets. Attached Figure Description
[0013] Figure 1 This is a side view of the present invention; Figure 2 The figure is for this utility model; Figure 3 This is a connection diagram of the first limiting plate and the lead screw of this utility model; Figure 4 This is a side view of the dust collection component of this utility model; Figure 5 This is a side view of the cutting component of this utility model.
[0014] In the diagram: 1. Fixed base; 2. Vertical plate; 3. Dust collection assembly; 31. First connecting platform; 32. First lifting cylinder; 33. First lifting platform; 34. Negative pressure fan; 35. Dust collection filter bag; 36. Exhaust pipe; 4. Cutting assembly; 41. Second connecting platform; 42. Second lifting cylinder; 43. Second lifting platform; 44. Vibration motor; 45. Cutting blade; 5. Operation panel; 6. Fixing mechanism; 601. Fixed platform; 602. First clamping plate; 603. Positioning plate; 604. Downward pressing cylinder; 605. Pressure plate; 606. Second clamping plate; 607. Movable block; 608. Screw; 609. Movable groove; 610. Micro motor; 7. First limiting plate; 8. Lead screw; 9. Displacement block; 10. Second limiting plate; 11. Stepper motor; 12. Telescopic rod; 13. Pushing cylinder. Detailed Implementation
[0015] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0016] Please see Figure 1-5 This utility model provides an insulating sheet machine with an improved structure, including a fixed base 1, a vertical plate 2 fixedly installed on one side of the top of the fixed base 1, a dust collection component 3 fixedly installed on the top of one side of the vertical plate 2, a cutting component 4 fixedly installed on the vertical plate 2 located on one side of the dust collection component 3, a first limiting plate 7 fixedly installed on one side of one end of the fixed base 1, a second limiting plate 10 fixedly installed on the other side of one end of the fixed base 1, a lead screw 8 rotatably connected between the first limiting plate 7 and the second limiting plate 10, a displacement block 9 slidably connected to the middle of the lead screw 8 and the fixed base 1, a fixing mechanism 6 provided at the top of the displacement block 9, and an operation panel 5 fixedly installed on one end of the vertical plate 2.
[0017] The dust collection assembly 3 includes a first connecting platform 31 and a first lifting platform 33. A first lifting cylinder 32 is fixedly installed in the middle of the first connecting platform 31. The movable end of the first lifting cylinder 32 is fixedly connected to the top of the first lifting platform 33. A negative pressure fan 34 is fixedly installed at the bottom of the first lifting platform 33. A dust collection filter bag 35 is fixedly connected to the inlet of the negative pressure fan 34, and an exhaust pipe 36 is fixedly connected to the outlet of the negative pressure fan 34. One end of the first connecting platform 31 is fixedly connected to the vertical plate 2. The first lifting cylinder 32 performs telescopic movement and pushes the first lifting platform 33 from the top to adjust the working height of the negative pressure fan 34. The negative pressure fan 34 forms a negative pressure, and the dust-laden gas passes through the dust collection filter bag 35 under the action of suction. The dust is adsorbed on the inner wall of the filter bag, and the purified gas is discharged through the exhaust pipe 36.
[0018] The cutting assembly 4 includes a second connecting platform 41 and a second lifting platform 43. A second lifting cylinder 42 is fixedly installed in the middle of the second connecting platform 41. The movable end of the second lifting cylinder 42 is fixedly connected to the top of the second lifting platform 43. A vibration motor 44 is fixedly installed at the bottom of the second lifting platform 43. A cutting blade 45 is fixedly installed at the output end of the vibration motor 44. One end of the second connecting platform 41 is fixedly connected to the upright plate 2. The second lifting cylinder 42 performs telescopic movement and pushes the second lifting platform 43 from the top to adjust the cutting height of the cutting blade 45. The vibration motor 44 starts after being powered on. The high-frequency vibrating cutting blade 45 can effectively reduce material wrinkles and damage.
[0019] The fixing mechanism 6 includes a fixing platform 601 and a first clamping plate 602. One side of the top of the fixing platform 601 is fixedly connected to the bottom of the first clamping plate 602. The other side of the top of the fixing platform 601 is provided with a movable groove 609. A screw 608 is rotatably connected inside the movable groove 609. A movable block 607 that is slidably connected to the movable groove 609 is threadedly connected to the middle of the screw 608. A second clamping plate 606 is fixedly installed on the top of the movable block 607.
[0020] Positioning plates 603 are fixedly installed on the top of one side of the first clamping plate 602 and the top of one side of the second clamping plate 606. A pressing cylinder 604 is fixedly installed in the middle of each of the two positioning plates 603. A pressure plate 605 is fixedly installed on the movable end of each of the two pressing cylinders 604. A micro motor 610 for driving the screw 608 is fixedly installed on the surface of the fixed platform 601. When the micro motor 610 is powered on, it starts and drives the screw 608 to rotate. The threads on the surface of the screw 608 and the threads on the inner wall of the movable block 607... The movable block 607 is limited by the movable groove 609, which matches its shape and size. Therefore, the movable block 607 slides along the screw 608 to adjust the distance between the first clamping plate 602 and the second clamping plate 606. The pressing cylinder 604 performs telescopic movement and pushes the pressure plate 605 from the top. The pressure plate 605 and the fixed platform 601 cooperate to clamp and fix the insulating sheet from both ends. The first clamping plate 602 and the second clamping plate 606 cooperate to clamp and fix the insulating sheet from both sides.
[0021] Telescopic rods 12 are fixedly installed on both sides of the top of the displacement block 9. The fixed ends of the two telescopic rods 12 are fixedly connected to the two sides of the bottom of the fixing mechanism 6 respectively. A push cylinder 13 is fixedly installed in the middle of the top of the displacement block 9. The movable end of the push cylinder 13 is fixedly connected to the middle of the bottom of the fixing mechanism 6. The push cylinder 13 performs telescopic movement and pushes the fixing mechanism 6 from the bottom to adjust the height of the product fixed on the fixing mechanism 6. During the lifting and lowering process of the fixing mechanism 6, the movable end of the telescopic rod 12 slides along the fixed end of the telescopic rod 12 to improve the stability of the lifting and lowering of the fixing mechanism 6.
[0022] The second limiting plate 10 is fixedly mounted with a stepper motor 11 that drives the lead screw 8 to rotate. When the stepper motor 11 is powered on, it starts and drives the lead screw 8 to rotate. The thread on the surface of the lead screw 8 matches the thread on the inner wall of the displacement block 9. The displacement block 9 is limited by the fixed base 1 that matches its shape and size. Therefore, the displacement block 9 slides along the lead screw 8 to adjust the position of the fixing mechanism 6.
[0023] In this embodiment, when in use: the micro motor 610 is powered on and starts, driving the screw 608 to rotate. The threads on the surface of the screw 608 match the threads on the inner wall of the movable block 607. The movable block 607 is limited by the movable groove 609, which matches its shape and size. Therefore, the movable block 607 slides along the screw 608, adjusting the distance between the first clamping plate 602 and the second clamping plate 606. The pressing cylinder 604 performs a telescopic movement, pushing the pressure plate 605 from the top. The pressure plate 605 and the fixed platform 601 cooperate to clamp and fix the insulating sheet from both ends. The first clamping plate 602 and the second clamping plate 606 cooperate to clamp and fix the insulating sheet from both sides. The stepper motor 11 is powered on and starts, driving the lead screw 8 to rotate. The threads on the surface of the lead screw 8... The threads on the inner wall of the displacement block 9 are matched with each other. The displacement block 9 is limited by the fixed base 1, which matches its shape and size. Therefore, the displacement block 9 slides along the lead screw 8 to adjust the position of the fixed mechanism 6. The second lifting cylinder 42 moves in extension and retraction. The second lifting cylinder 42 pushes the second lifting platform 43 from the top to adjust the cutting height of the cutting blade 45. The vibration motor 44 is started after being powered on. The high-frequency vibrating cutting blade 45 can effectively reduce material wrinkles and damage. The first lifting cylinder 32 moves in extension and retraction. The first lifting cylinder 32 pushes the first lifting platform 33 from the top to adjust the working height of the negative pressure fan 34. The negative pressure fan 34 forms a negative pressure. The dust-laden gas passes through the dust filter bag 35 under the action of suction. The dust is adsorbed on the inner wall of the filter bag. The purified gas is discharged through the exhaust pipe 36.
[0024] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An insulating sheet machine with an improved structure, comprising a fixed base (1), characterized in that: A vertical plate (2) is fixedly installed on one side of the top of the fixed base (1). A dust collection component (3) is fixedly installed on the top of one side of the vertical plate (2). A cutting component (4) located on one side of the dust collection component (3) is fixedly installed on the vertical plate (2). A first limiting plate (7) is fixedly installed on one side of one end of the fixed base (1). A second limiting plate (10) is fixedly installed on the other side of one end of the fixed base (1). A lead screw (8) is rotatably connected between the first limiting plate (7) and the second limiting plate (10). A displacement block (9) that is slidably connected to the fixed base (1) is threaded in the middle of the lead screw (8). A fixing mechanism (6) is provided at the top of the displacement block (9). An operation panel (5) is fixedly installed on one end of the vertical plate (2).
2. An insulating sheet machine with an improved structure according to claim 1, characterized in that: The dust collection assembly (3) includes a first connecting platform (31) and a first lifting platform (33). A first lifting cylinder (32) is fixedly installed in the middle of the first connecting platform (31). The movable end of the first lifting cylinder (32) is fixedly connected to the top of the first lifting platform (33). A negative pressure fan (34) is fixedly installed at the bottom of the first lifting platform (33). A dust collection filter bag (35) is fixedly connected to the inlet of the negative pressure fan (34). An exhaust pipe (36) is fixedly connected to the outlet of the negative pressure fan (34). One end of the first connecting platform (31) is fixedly connected to the upright plate (2).
3. An insulating sheet machine with an improved structure according to claim 1, characterized in that: The cutting assembly (4) includes a second connecting platform (41) and a second lifting platform (43). A second lifting cylinder (42) is fixedly installed in the middle of the second connecting platform (41). The movable end of the second lifting cylinder (42) is fixedly connected to the top of the second lifting platform (43). A vibration motor (44) is fixedly installed at the bottom of the second lifting platform (43). A cutting blade (45) is fixedly installed at the output end of the vibration motor (44). One end of the second connecting platform (41) is fixedly connected to the upright plate (2).
4. An insulating sheet machine with an improved structure according to claim 1, characterized in that: The fixing mechanism (6) includes a fixing platform (601) and a first clamping plate (602). One side of the top of the fixing platform (601) is fixedly connected to the bottom of the first clamping plate (602). The other side of the top of the fixing platform (601) is provided with a movable groove (609). A screw (608) is rotatably connected inside the movable groove (609). A movable block (607) that is slidably connected to the movable groove (609) is threaded in the middle of the screw (608). A second clamping plate (606) is fixedly installed on the top of the movable block (607).
5. An insulating sheet machine with an improved structure according to claim 4, characterized in that: Positioning plates (603) are fixedly installed on the top of one side of the first clamping plate (602) and the top of one side of the second clamping plate (606). A pressing cylinder (604) is fixedly installed in the middle of the two positioning plates (603). A pressure plate (605) is fixedly installed on the movable end of the two pressing cylinders (604). A micro motor (610) for driving the screw (608) to rotate is fixedly installed on the surface of the fixed platform (601).
6. An insulating sheet machine with an improved structure according to claim 1, characterized in that: Telescopic rods (12) are fixedly installed on both sides of the top of the displacement block (9). The fixed ends of the two telescopic rods (12) are fixedly connected to the two sides of the bottom of the fixing mechanism (6). A push cylinder (13) is fixedly installed in the middle of the top of the displacement block (9). The movable end of the push cylinder (13) is fixedly connected to the middle of the bottom of the fixing mechanism (6).
7. An insulating sheet machine with an improved structure according to claim 1, characterized in that: A stepper motor (11) that drives the lead screw (8) to rotate is fixedly installed on the surface of the second limiting plate (10).