Automobile seat protective film processing equipment

Abstract

The utility model relates to the technical field of film processing, especially to an automobile seat protective film processing equipment, including base, support column, the support column sets up multiple, the support column fixed mounting at the top of base, mesa, mesa fixed mounting at the top of support column, lift module, lift module fixed mounting at the bottom of mesa, extrusion module, extrusion module fixed mounting at the top of lift module, extrusion module is used for extruding fixed protection film, and cutting module, cutting module fixed mounting at the top of mesa, cutting module is used for cutting protection film, lift module can drive extrusion module to realize up and down displacement, and cooperate extrusion module to form reliable fixed protection film, prevent the displacement, wrinkle of protection film in the cutting process, cutting module can complete accurate cutting after protection film fixed, and the whole realizes the coherent processing flow of protection film fixed, cutting, significantly improves processing efficiency and finished product size accuracy.

Description

Technical Field

[0001] This utility model relates to the field of thin film processing technology, and in particular to a processing equipment for automotive seat protective film. Background Technology

[0002] With the increasing demand for seat protection in the automotive aftermarket, car seat protection films are becoming increasingly widely used due to their scratch-resistant, stain-resistant, and easy-to-clean properties. These protective films need to be custom-made according to the size and curvature of seats in different car models, requiring high precision in cutting, edge smoothness, and processing efficiency. However, there are still many technical shortcomings in the current protective film processing stage.

[0003] In traditional processing methods, some companies use manual cutting. Operators mark the cutting path with a measuring tape and template, and then cut with a utility knife or scissors. This is not only inefficient, but also prone to large dimensional errors due to uneven force and hand tremors. The cut edges are also prone to rough edges and curling, which affect the subsequent bonding effect. Utility Model Content

[0004] The purpose of this invention is to provide an automotive seat protective film processing equipment to solve the problems existing in the prior art.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0006] A car seat protective film processing equipment, including a base,

[0007] Support columns, wherein multiple support columns are provided and the support columns are fixedly installed on the top of the base;

[0008] A tabletop, which is fixedly installed on the top of the support column;

[0009] A lifting module, which is fixedly installed at the bottom of the platform;

[0010] An extrusion module is fixedly installed on the top of the lifting module, and the extrusion module is used to extrude and fix the protective film;

[0011] A cutting module is fixedly installed on the top of the tabletop and is used to cut the protective film.

[0012] By adopting the above technical solution, the lifting module can drive the extrusion module to achieve vertical displacement, and work with the extrusion module to reliably fix the protective film, preventing the protective film from shifting or wrinkling during the cutting process; the cutting module can complete precise cutting after the protective film is fixed, realizing a continuous processing flow of fixing and cutting the protective film, significantly improving processing efficiency and finished product dimensional accuracy.

[0013] In a further embodiment, the lifting module includes:

[0014] The first round rod, and multiple first round rods are provided. The multiple first round rods are symmetrically and movablely installed on the top of the table. One end of the first round rod is located at the top of the table, and the other end of the first round rod extends through the table to the bottom of the table.

[0015] The second round rod has its two ends fixedly installed at the bottom end of the first round rod;

[0016] The cylinder is fixedly installed at the bottom of the platform, and the movable end of the cylinder is fixedly installed in the middle section of the second round rod. The cylinder is used to drive the first round rod to move up and down.

[0017] By adopting the above technical solution, multiple symmetrically arranged first round rods can ensure the smoothness of the lifting movement and avoid skewing when the extrusion module is raised or lowered; the second round rod connects and fixes multiple first round rods in series, which can synchronously transmit the driving force of the cylinder, ensuring that all first round rods move up and down synchronously, thereby making the extrusion module evenly stressed; the cylinder, as a power source, can precisely control the lifting speed and stroke, which can not only adapt to the fixing requirements of protective films of different thicknesses, but also ensure the consistency of the extrusion module and the table surface through stable power output, providing stable fixing conditions for subsequent cutting.

[0018] In a further embodiment, the extrusion module includes:

[0019] The first mounting plate has its two ends fixedly mounted on the top of the first round rod.

[0020] A second mounting plate, one end of which is fixedly mounted on the left front end of the first mounting plate;

[0021] A third mounting plate, one end of which is fixedly mounted on the front right side of the first mounting plate;

[0022] A first fixing plate is located on top of a first mounting plate, and the first fixing plate is fixedly installed with the first mounting plate, the second mounting plate, and the third mounting plate.

[0023] The second fixing plate is located in front of the first fixing plate and is fixedly installed with the first mounting plate, the second mounting plate and the third mounting plate.

[0024] In a further embodiment, the cutting module includes:

[0025] A fourth mounting plate is fixedly mounted on the top of the tabletop. The fourth mounting plate is located at the bottom of the first mounting plate, and a first heating wire is fixedly mounted on the top of the fourth mounting plate.

[0026] The fifth mounting plate is fixedly installed on the top of the tabletop. The fifth mounting plate is located at the bottom of the second mounting plate, and the top of the fifth mounting plate is fixedly installed with a second heating wire.

[0027] The sixth mounting plate is fixedly installed on the top of the tabletop. The sixth mounting plate is located at the bottom of the third mounting plate. The top of the sixth mounting plate is fixedly installed with a third heating wire.

[0028] The power supply is fixedly installed on the top of the base and is electrically connected to the first heating wire, the second heating wire, and the third heating wire.

[0029] By adopting the above technical solution, the fourth to sixth mounting plates correspond vertically to the first to third mounting plates of the extrusion module, ensuring that the heating wires are precisely aligned with the cutting path of the protective film and avoiding cutting position deviation. The heating wires generate high temperatures through power supply. Compared with traditional blade cutting, the high temperature can slightly melt and shape the edge of the protective film, effectively preventing burrs and curling at the edge of the protective film and improving cutting quality. The power supply is uniformly provided to the three heating wires, which can ensure that the temperature of each heating wire is stable and consistent, preventing uneven cutting results at different positions due to temperature differences.

[0030] In a further embodiment, a third fixing plate is fixedly installed on each side of the support columns that are close to each other, and a heat insulation layer is provided on the top surface of the fourth, fifth and sixth mounting plates, and a heat insulation layer is provided on the bottom surface of the first, second and third mounting plates.

[0031] By adopting the above technical solution, the third fixing plate can connect multiple support columns laterally into a whole, enhance the structural stability between the support columns, and prevent the support columns from tilting or deforming due to long-term bearing of the weight of the platform and module.

[0032] In a further embodiment, the distance between the front side of the second mounting plate and the first mounting plate is greater than the distance between the rear side of the second mounting plate and the first mounting plate; the distance between the front side of the third mounting plate and the first mounting plate is greater than the distance between the rear side of the third mounting plate and the first mounting plate; the distance between the front side of the fifth mounting plate and the fourth mounting plate is greater than the distance between the rear side of the fifth mounting plate and the fourth mounting plate; and the distance between the front side of the sixth mounting plate and the fourth mounting plate is greater than the distance between the rear side of the sixth mounting plate and the fourth mounting plate.

[0033] In summary, this utility model has the following beneficial effects:

[0034] 1. Multiple symmetrically arranged first round rods ensure the smoothness of the lifting movement and prevent the extrusion module from tilting during lifting. The second round rod connects and fixes multiple first round rods in series, which can synchronously transmit the driving force of the cylinder and ensure that all first round rods move up and down synchronously, thereby making the extrusion module evenly stressed. The cylinder, as a power source, can precisely control the lifting speed and stroke, which can not only meet the fixing requirements of protective films of different thicknesses, but also ensure the consistency of the extrusion module and the table surface through stable power output, thus providing a stable fixing condition for subsequent cutting. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0036] Figure 2 This is a structural schematic diagram of the lifting module of this utility model;

[0037] Figure 3 This is a structural schematic diagram of the extrusion module of this utility model.

[0038] In the diagram, 1. Base; 2. Support column; 3. Tabletop; 4. Lifting module; 41. First round rod; 42. Second round rod; 43. Cylinder; 5. Extrusion module; 51. First mounting plate; 52. Second mounting plate; 53. Third mounting plate; 54. First fixing plate; 55. Second fixing plate; 6. Cutting module; 61. Fourth mounting plate; 62. Fifth mounting plate; 63. Sixth mounting plate; 64. Power supply; 7. First heating wire; 8. Second heating wire; 9. Third heating wire; 10. Third fixing plate. Detailed Implementation

[0039] The present invention will be further described in detail below with reference to the accompanying drawings.

[0040] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to the attached figures. Figure 1 In this specification, the terms "bottom surface" and "top surface," "inner" and "outer" refer to the direction toward or away from the geometry of a specific component. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this specification, "a plurality of" means two or more, unless otherwise explicitly and specifically defined by the direction of the center.

[0041] Example 1:

[0042] like Figures 1-3As shown, an automotive seat protective film processing device includes a base 1, multiple support columns 2, and the support columns 2 are fixedly installed on the top of the base 1; a table 3, which is fixedly installed on the top of the support columns 2; a lifting module 4, which is fixedly installed on the bottom of the table 3; an extrusion module 5, which is fixedly installed on the top of the lifting module 4 and is used to extrude and fix the protective film; and a cutting module 6, which is fixedly installed on the top of the table 3 and is used to cut the protective film.

[0043] The lifting module 4 includes a first round rod 41, multiple first round rods 41 are provided, and multiple first round rods 41 are symmetrically and movablely installed on the top of the platform 3. One end of the first round rod 41 is located at the top of the platform 3, and the other end of the first round rod 41 extends through the platform 3 to the bottom of the platform 3; a second round rod 42, both ends of the second round rod 42 are respectively fixedly installed at the bottom end of the first round rod 41; and a cylinder 43, the cylinder 43 is fixedly installed at the bottom of the platform 3, and the movable end of the cylinder 43 is fixedly installed in the middle section of the second round rod 42. The cylinder 43 is used to drive the first round rod 41 to move up and down.

[0044] The extrusion module 5 includes a first mounting plate 51, with both ends of the first mounting plate 51 fixedly mounted on the top of the first round rod 41; a second mounting plate 52, with one end of the second mounting plate 52 fixedly mounted on the left front end of the first mounting plate 51; a third mounting plate 53, with one end of the third mounting plate 53 fixedly mounted on the right front end of the first mounting plate 51; a first fixing plate 54, located on top of the first mounting plate 51, and fixedly mounted to the first mounting plate 51, the second mounting plate 52, and the third mounting plate 53; and a second fixing plate 55, located in front of the first fixing plate 54, and fixedly mounted to the first mounting plate 51, the second mounting plate 52, and the third mounting plate 53.

[0045] The cutting module 6 includes a fourth mounting plate 61, which is fixedly mounted on the top of the tabletop 3 and located at the bottom of the first mounting plate 51. A first heating wire 7 is fixedly mounted on the top of the fourth mounting plate 61. A fifth mounting plate 62 is fixedly mounted on the top of the tabletop 3 and located at the bottom of the second mounting plate 52. A second heating wire 8 is fixedly mounted on the top of the fifth mounting plate 62. A sixth mounting plate 63 is fixedly mounted on the top of the tabletop 3 and located at the bottom of the third mounting plate 53. A third heating wire 9 is fixedly mounted on the top of the sixth mounting plate 63. A power supply 64 is fixedly mounted on the top of the base 1 and is electrically connected to the first heating wire 7, the second heating wire 8, and the third heating wire 9.

[0046] Each of the support columns 2 is fixedly installed with a third fixing plate 10 on one side that is close to each other. The top surfaces of the fourth mounting plate 61, the fifth mounting plate 62 and the sixth mounting plate 63 are provided with a heat insulation layer. The bottom surfaces of the first mounting plate 51, the second mounting plate 52 and the third mounting plate 53 are provided with a heat insulation layer.

[0047] The distance between the front side of the second mounting plate 52 and the first mounting plate 51 is greater than the distance between the rear side of the second mounting plate 52 and the first mounting plate 51; the distance between the front side of the third mounting plate 53 and the first mounting plate 51 is greater than the distance between the rear side of the third mounting plate 53 and the first mounting plate 51; the distance between the front side of the fifth mounting plate 62 and the fourth mounting plate 61 is greater than the distance between the rear side of the fifth mounting plate 62 and the fourth mounting plate 61; and the distance between the front side of the sixth mounting plate 63 and the fourth mounting plate 61 is greater than the distance between the rear side of the sixth mounting plate 63 and the fourth mounting plate 61.

[0048] Specific implementation process: The operator unfolds the protective film roll to be processed and lays it flat on the table 3 according to the finished size, so that the cutting area is precisely aligned with the fourth to sixth mounting plates 63 of the cutting module 6. After the power supply 64 is turned on, the power supply 64 supplies power to the first heating wire 7, the second heating wire 8 and the third heating wire 9 of the cutting module 6. The heating wires are preheated to the preset temperature that meets the material requirements of the protective film. Then, the cylinder 43 is started, and its movable end pushes the second round rod 42 upward, which drives multiple first round rods 41 to rise and fall synchronously. This causes the extrusion module 5 to rise to the preset height and then slowly descend until the fixing plate adheres to the protective film. The mounting plate and the table 3 form an upper and lower clamp. The second mounting plate 52 and the third mounting plate 53 make the protective film have a V-shaped notch, which makes it easier to wrap and protect the head of the car seat. At the same time, the preheated heating wires contact the preset cutting path. The high temperature achieves precise cutting and shapes the edges, avoiding burrs. The heat insulation layer blocks the transmission of high temperature, preventing component aging and personnel burns. After cutting, cylinder 43 reverses its drive, causing extrusion module 5 to rise and detach from the protective film. The operator removes the finished product to check the edges and dimensions. When batch processing is required, the feeding, fixing, and cutting steps are repeated. After processing, the power 64 is turned off, and the table surface 3 is cleaned of debris after the heating wire has cooled down.

[0049] In the embodiments disclosed in this utility model, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments disclosed in this utility model according to the specific circumstances.

[0050] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A car seat protective film processing equipment, comprising a base (1), characterized in that, Also includes: Support column (2), multiple support columns (2) are provided, and the support columns (2) are fixedly installed on the top of the base (1); The tabletop (3) is fixedly installed on the top of the support column (2); A lifting module (4) is fixedly installed at the bottom of the platform (3); The extrusion module (5) is fixedly installed on the top of the lifting module (4) and is used to extrude and fix the protective film. And a cutting module (6), which is fixedly installed on the top of the table (3) and is used to cut the protective film.

2. The automotive seat protective film processing equipment according to claim 1, characterized in that: The lifting module (4) includes: First round rod (41), multiple first round rods (41) are provided, and multiple first round rods (41) are symmetrically and movablely installed on the top of the table (3). One end of the first round rod (41) is located on the top of the table (3), and the other end of the first round rod (41) extends through the table (3) to the bottom of the table (3). The second round rod (42) has its two ends fixedly installed at the bottom end of the first round rod (41); The cylinder (43) is fixedly installed at the bottom of the table (3), and the movable end of the cylinder (43) is fixedly installed in the middle section of the second round rod (42). The cylinder (43) is used to drive the first round rod (41) to move up and down.

3. The automotive seat protective film processing equipment according to claim 1, characterized in that: The extrusion module (5) includes: The first mounting plate (51) is fixedly mounted on the top of the first round rod (41) at both ends. The second mounting plate (52) has one end fixedly mounted on the left front end of the first mounting plate (51); The third mounting plate (53) is fixedly mounted at one end on the right front end of the first mounting plate (51); The first fixing plate (54) is located on top of the first mounting plate (51), and the first fixing plate (54) is fixedly installed with the first mounting plate (51), the second mounting plate (52) and the third mounting plate (53); The second fixing plate (55) is located on the front side of the first fixing plate (54), and the second fixing plate (55) is fixedly installed with the first mounting plate (51), the second mounting plate (52) and the third mounting plate (53).

4. The automotive seat protective film processing equipment according to claim 3, characterized in that: The cutting module (6) includes: The fourth mounting plate (61) is fixedly installed on the top of the tabletop (3). The fourth mounting plate (61) is located at the bottom of the first mounting plate (51). The first heating wire (7) is fixedly installed on the top of the fourth mounting plate (61). The fifth mounting plate (62) is fixedly mounted on the top of the tabletop (3). The fifth mounting plate (62) is located at the bottom of the second mounting plate (52). The top of the fifth mounting plate (62) is fixedly mounted with a second heating wire (8). The sixth mounting plate (63) is fixedly installed on the top of the tabletop (3). The sixth mounting plate (63) is located at the bottom of the third mounting plate (53). The top of the sixth mounting plate (63) is fixedly installed with a third heating wire (9). The power supply (64) is fixedly installed on the top of the base (1) and is electrically connected to the first heating wire (7), the second heating wire (8) and the third heating wire (9).

5. The automotive seat protective film processing equipment according to claim 4, characterized in that: The support columns (2) are each fixedly installed with a third fixing plate (10) on the side that is close to each other. The top surfaces of the fourth mounting plate (61), the fifth mounting plate (62) and the sixth mounting plate (63) are provided with a heat insulation layer. The bottom surfaces of the first mounting plate (51), the second mounting plate (52) and the third mounting plate (53) are provided with a heat insulation layer.

6. The automotive seat protective film processing equipment according to claim 4, characterized in that: The distance between the front side of the second mounting plate (52) and the first mounting plate (51) is greater than the distance between the rear side of the second mounting plate (52) and the first mounting plate (51). The distance between the front side of the third mounting plate (53) and the first mounting plate (51) is greater than the distance between the rear side of the third mounting plate (53) and the first mounting plate (51). The distance between the front side of the fifth mounting plate (62) and the fourth mounting plate (61) is greater than the distance between the rear side of the fifth mounting plate (62) and the fourth mounting plate (61). The distance between the front side of the sixth mounting plate (63) and the fourth mounting plate (61) is greater than the distance between the rear side of the sixth mounting plate (63) and the fourth mounting plate (61).

Images