Ceramic tile forming apparatus with easy template change

Abstract

The utility model relates to the technical field of ceramic tile processing, concretely is ceramic tile forming device convenient for template replacement, including lower mould cabin, the inside fixed connection of lower mould cabin has linkage connecting rod, the top penetration of linkage connecting rod is connected with eccentric clamping assembly, the top sliding connection of lower mould cabin has template frame, the top swing joint of template frame has punch holder, through shortening, make small batch, flexible production of many varieties become possible, greatly reduce the press downtime, improve the equipment comprehensive utilization rate, need not operator to carry out tedious operation step and high -difficulty technique debugging, ordinary worker can complete replacement after simple training, improve production flexibility and market response speed, support quick changeover, high -efficient switch between the product production line of different colour, specification, realize " production on demand", reduce the inventory, quick response market change, satisfy the individualization of customer, diversified demand.

Description

Technical Field

[0001] This utility model relates to the field of ceramic tile processing technology, specifically to a ceramic tile forming device that facilitates template replacement. Background Technology

[0002] In the pressing and molding process of ceramic tiles (especially glazed tiles, antique tiles, and plaza tiles), the mold is the core component that determines the final pattern, texture, and size of the product.

[0003] However, the existing traditional mold replacement process is cumbersome, time-consuming, and labor-intensive, which is the main bottleneck affecting the flexibility and efficiency of the production line.

[0004] In view of this, we propose a ceramic tile forming device that facilitates template replacement. Utility Model Content

[0005] The purpose of this utility model is to provide a ceramic tile forming device that facilitates template replacement, thereby solving the problems mentioned in the background art, such as the cumbersome, time-consuming, and labor-intensive traditional mold replacement process, which is a major bottleneck affecting the flexibility and efficiency of the production line. To achieve the above objective, this utility model provides the following technical solution: a ceramic tile forming device that facilitates template replacement, comprising a lower mold chamber, a linkage rod fixedly connected inside the lower mold chamber, an eccentric clamping assembly penetrating the top of the linkage rod, a template frame slidably connected to the top of the lower mold chamber, and a punch frame movably connected to the top of the template frame.

[0006] Preferably, the lower mold chamber includes a base frame, the bottom of which is fixedly connected to the inner wall of the ceramic tile forming device, and a protective frame is fixedly connected to the top of the base frame. Limiting rings are fixedly connected to all four sides of the inner wall of the top of the protective frame. A threaded rod is connected through the axis of the base frame, and a turntable is fixedly connected to one end of the threaded rod that extends into the base frame.

[0007] Preferably, the linkage includes a lever, one end of which is sleeved on one end of the bottom of the turntable, and the other end of which is sleeved on a main support rod. A clamping plate is sleeved on the side surface of the main support rod. Two combined rods are sleeved inside the clamping plate, and the other ends of the two combined rods are respectively sleeved on two sets of clamping plates. The other ends of the combined rods of the two sets of clamping plates and the main support rods are jointly sleeved on a clamping plate. The linkage has a total of four sets of clamping plates, which are movably connected by adjacent clamping plates. Three auxiliary moving rods and a driving moving rod are fixedly connected to the outward side of the four sets of clamping plates, and the side surfaces of the auxiliary moving rods and the driving moving rods are slidably connected inside the limiting ring. A linkage rotating rod is slidably connected to the side surface of the main support rod at the opposite end of the clamping plate and the base frame, and the other end of the linkage rotating rod is connected through to the top inner wall of the base frame.

[0008] Preferably, the eccentric clamping assembly includes an eccentric rod, one end of which is sleeved on the side surface of the main support rod, and the other end of the eccentric rod is sleeved with an inner rod. A pressing rod is mounted on the side surface of the inner rod, and the other end of the pressing rod is fixedly connected to a triangular movable plate. A fixed plate is driven to the other side of the triangular movable plate through a return spring, and a gantry is slidably connected to the side surface of the triangular movable plate.

[0009] Preferably, the template frame includes a shelf, the side surface of the shelf is slidably connected to the side surface of the protective frame, a threaded sleeve is fixedly connected to the axis at the bottom of the shelf, the internal thread of the threaded sleeve is connected to the side surface of the threaded rod, a placement frame is fixedly connected to the axis at the top of the shelf, and an insert rod is connected through the outer side of the placement frame at the top of the shelf.

[0010] Preferably, the side surface of the insertion rod is located between the triangular moving plate and the fixed plate, the bottom of the punch frame is provided as an alignment rod structure, the top of the insertion rod is provided as a groove structure, and the alignment rod at the bottom of the punch frame is inserted into the groove of the insertion rod.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In this invention, multiple independent modules, namely the linkage components, are used to move the main support rod back and forth during replacement, so that the eccentric wheel structure can synchronously clamp and fix the template frame, replacing the traditional method of fixing with multiple bolts. This greatly improves production efficiency, shortens the film changing time, and makes flexible production of small batches and multiple varieties possible. It also greatly reduces the downtime of the press and improves the overall utilization rate of the equipment.

[0012] In this invention, the linkage structure reduces labor intensity and reliance on skilled workers. Operators are not required to perform cumbersome operating procedures or perform difficult technical adjustments. Ordinary workers can complete the replacement after simple training, which improves production flexibility and market response speed, supports rapid production switching, and enables enterprises to efficiently switch between production lines of different colors and specifications according to market order demand, realize "on-demand production", reduce inventory, respond quickly to market changes, and meet customers' personalized and diversified needs. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall external structure of this utility model; Figure 2 This is a schematic diagram of the connection structure between the lower mold chamber and the template frame of this utility model; Figure 3 This is a schematic diagram of the internal structure of the lower mold compartment of this utility model; Figure 4 This is a bottom view schematic diagram of the lower mold compartment structure of this utility model; Figure 5This is a bottom view of the template frame structure of this utility model; Figure 6 This is a top view of the eccentric clamping assembly of this utility model; Figure 7 This is a schematic diagram of the connection structure of the linkage rod and eccentric clamping assembly of this utility model.

[0014] In the diagram: 1. Lower mold chamber; 101. Base frame; 102. Protective frame; 103. Limiting ring; 104. Threaded rod; 105. Turntable; 2. Linkage rod; 201. Pulley; 202. Clamping plate; 203. Drive moving rod; 204. Auxiliary moving rod; 205. Main support rod; 206. Combination rod; 207. Linkage rotating rod; 3. Eccentric clamping assembly; 301. Eccentric rod; 302. Inner rod; 303. Extrusion rod; 304. Triangular moving plate; 305. Return spring; 306. Fixing plate; 307. Gantry; 4. Template frame; 401. Shelf; 402. Threaded sleeve; 403. Insert rod; 404. Placement frame; 5. Punch frame. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figures 1 to 7 This utility model provides a technical solution: a ceramic tile forming device that facilitates template replacement, including a lower mold chamber 1, a linkage rod 2 fixedly connected inside the lower mold chamber 1, an eccentric clamping component 3 penetratingly connected to the top of the linkage rod 2, a template frame 4 slidably connected to the top of the lower mold chamber 1, and a punch frame 5 movably connected to the top of the template frame 4. The lower mold chamber 1 includes a base frame 101. The bottom of the base frame 101 is fixedly connected to the inner wall of the ceramic tile forming device. A protective frame 102 is fixedly connected to the top of the base frame 101. Limiting rings 103 are fixedly connected to all four sides of the inner wall of the top of the protective frame 102. A threaded rod 104 is connected through the axis of the base frame 101. A turntable 105 is fixedly connected to one end of the threaded rod 104 that extends into the base frame 101.

[0017] The linkage 2 includes a lever 201, one end of which is sleeved on one end of the bottom of the turntable 105, and the other end of which is sleeved on a main support rod 205. A clamping plate 202 is sleeved on the side surface of the main support rod 205. Two combination rods 206 are sleeved inside the clamping plate 202, and the other ends of the two combination rods 206 are respectively sleeved on two sets of clamping plates 202. The other ends of the combination rods 206 of the two sets of clamping plates 202 and the main support rod 205 are both sleeved on a clamping plate 202. The linkage 2 has a total of Four sets of clamping plates 202 are movably connected to each other by adjacent clamping plates 202. Three auxiliary moving rods 204 and driving moving rods 203 are fixedly connected to the outward side of the four sets of clamping plates 202. The side surfaces of the auxiliary moving rods 204 and driving moving rods 203 are slidably connected to the inside of the limiting ring 103. The side surfaces of the main support rods 205 at the opposite end of the clamping plates 202 and the base frame 101 are slidably connected to the linkage rotating rods 207. The other end of the linkage rotating rods 207 is connected through to the top inner wall of the base frame 101.

[0018] The eccentric clamping assembly 3 includes an eccentric rod 301. One side surface of the eccentric rod 301 is sleeved on the side surface of the main support rod 205. The other end of the eccentric rod 301 is sleeved on an inner rod 302. A pressing rod 303 is mounted on the side surface of the inner rod 302. A triangular moving plate 304 is fixedly connected to the other end of the pressing rod 303. A fixed plate 306 is connected to the other side of the triangular moving plate 304 through a return spring 305. A gantry 307 is slidably connected to the side surface of the triangular moving plate 304.

[0019] The template frame 4 includes a shelf 401, the side surface of which is slidably connected to the side surface of the protective frame 102. A threaded sleeve 402 is fixedly connected to the bottom axis of the shelf 401. The internal thread of the threaded sleeve 402 is connected to the side surface of the threaded rod 104. A placement frame 404 is fixedly connected to the top axis of the shelf 401. An insert rod 403 is connected through the outer side of the placement frame 404 at the top of the shelf 401.

[0020] The side surface of the insertion rod 403 is located between the triangular moving plate 304 and the fixed plate 306. The bottom of the punch frame 5 is set as an alignment rod structure, the top of the insertion rod 403 is set as a groove structure, and the alignment rod at the bottom of the punch frame 5 is inserted into the groove of the insertion rod 403.

[0021] The usage and advantages of this utility model: A ceramic tile forming device that facilitates template replacement, the working process is as follows: When placing the template frame 4, pulling the drive shift rod 203 causes the combined rod 206 inside the clamping plate 202 at the other end of the base frame 101 to be pulled together. During the closing process, the displacement lever 201 causes the turntable 105 and the threaded rod 104 to rotate. During the rotation, the threaded sleeve 402 falls along the threaded structure on the side surface of the threaded rod 104 until the inserted rod 403 falls between the triangular moving plate 304 and the fixed plate 306 after closing. At the same time, the other sets of clamping plates 202 move and drive the internal main support rod 205 and eccentric rod 301 to rotate around the inner rod 302. Due to the deflection structure of the eccentric rod 301, the extrusion rod 303 is extruded. During the extrusion, the triangular moving plate 304 clamps and fixes the inserted rod 403 between them. When the template frame 4 needs to be replaced, the drive shift rod 203 is pulled in the opposite direction to pull out the shelf 401 from the protective frame 102, and then the next one is replaced.

[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A ceramic tile forming device that facilitates template replacement, comprising a lower mold chamber (1), characterized in that: The lower mold chamber (1) is fixedly connected to a linkage rod (2), and the top of the linkage rod (2) is connected to an eccentric clamping assembly (3). The top of the lower mold chamber (1) is slidably connected to a template frame (4), and the top of the template frame (4) is movably connected to a punch frame (5). The linkage (2) includes a lever (201), one end of which is sleeved on one end of the bottom of the turntable (105), and the other end of which is sleeved on a main support rod (205). A clamping plate (202) is sleeved on the side surface of the main support rod (205). Two combination rods (206) are sleeved inside the clamping plate (202), and the other ends of the two combination rods (206) are respectively sleeved on two sets of clamping plates (202). The other ends of the two sets of clamping plates (202) and the combination rods (206) of the main support rod (205) are both sleeved on the clamping plate (202). At the same time, the linkage... (2) There are four sets of clamping plates (202). The four sets of clamping plates (202) are movably connected by adjacent clamping plates (202). Three auxiliary moving rods (204) and driving moving rods (203) are fixedly connected to the outward side of the four sets of clamping plates (202). The side surfaces of the auxiliary moving rods (204) and driving moving rods (203) are slidably connected to the inside of the limiting ring (103). The side surfaces of the main support rods (205) at the opposite end of the clamping plates (202) and the base frame (101) are slidably connected to the linkage rotating rods (207). The other end of the linkage rotating rods (207) is connected through the top inner wall of the base frame (101).

2. The ceramic tile forming device with easy template replacement according to claim 1, characterized in that: The lower mold chamber (1) includes a base frame (101). The bottom of the base frame (101) is fixedly connected to the inner wall of the ceramic tile forming device. A protective frame (102) is fixedly connected to the top of the base frame (101). Limiting rings (103) are fixedly connected to the four sides of the inner wall of the top of the protective frame (102). A threaded rod (104) is connected through the axis of the base frame (101). A turntable (105) is fixedly connected to one end of the threaded rod (104) that extends into the base frame (101).

3. The ceramic tile forming device with easy template replacement according to claim 1, characterized in that: The eccentric clamping assembly (3) includes an eccentric rod (301), one end of which is sleeved on the side surface of the main support rod (205), and the other end of which is sleeved on an inner rod (302). A pressing rod (303) is built on the side surface of the inner rod (302), and the other end of the pressing rod (303) is fixedly connected to a triangular moving plate (304). The other side of the triangular moving plate (304) is connected to a fixed plate (306) via a return spring (305), and a gantry (307) is slidably connected to the side surface of the triangular moving plate (304).

4. The ceramic tile forming device with easy template replacement according to claim 2, characterized in that: The template frame (4) includes a shelf (401), the side surface of the shelf (401) is slidably connected to the side surface of the protective frame (102), a threaded sleeve (402) is fixedly connected to the bottom axis of the shelf (401), the internal thread of the threaded sleeve (402) is connected to the side surface of the threaded rod (104), a placement frame (404) is fixedly connected to the top axis of the shelf (401), and an insert rod (403) is connected through the outer side of the placement frame (404) at the top of the shelf (401).

5. The ceramic tile forming device with easy template replacement according to claim 4, characterized in that: The side surface of the insert rod (403) is located between the triangular moving plate (304) and the fixed plate (306). The bottom of the punch frame (5) is set as an alignment rod structure, and the top of the insert rod (403) is set as a groove structure. The alignment rod at the bottom of the punch frame (5) is inserted into the groove of the insert rod (403).

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