A processing and leveling device for a ground-mounted modular

Abstract

The utility model discloses a kind of processing leveling equipment for ground assembly type module, including conveyer frame, conveying belt body is installed on conveyer frame, conveying belt body is continuously provided with the module mold for containing mortar, roller belt leveling mechanism is installed on the top of conveyer frame at a certain distance from the first end of conveyer frame, roller belt leveling mechanism includes the flattening belt that is set on conveying belt body top and rotates cyclically, the mat on the top of mortar placed in module mold is flattened by flattening belt, multiple flattening rollers are continuously and evenly set on the side of roller belt leveling mechanism, flattening roller is rotatably installed on the top of conveyer frame, and continue to continuously extrude the mat on the top of mortar placed in module mold;The utility model is continuously set by conveying belt body and module mold, cooperate mortar mixer automatic feeding, realize the whole process automation from filling, press net, mat placement to leveling, solidification, greatly improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of building material processing technology, specifically to a processing and leveling device for prefabricated ground modules. Background Technology

[0002] Prefabricated modular flooring is a modern building construction technology designed to enable rapid installation of floor structures and add sound insulation and thermal insulation functions to the floor using prefabricated components. This technology offers several advantages, including reduced on-site construction time, lower construction costs, improved construction quality, and enhanced environmental performance.

[0003] In the field of building material processing technology, leveling is a crucial step in the production of prefabricated ground modules. Traditional leveling methods often suffer from low efficiency, lack of continuous extrusion, and poor leveling results. In particular, during the leveling of mortar bedding layers, issues such as edge curling and unevenness can easily occur, severely affecting the quality and performance of the prefabricated modules. Utility Model Content

[0004] The purpose of this invention is to solve the problems of low efficiency, lack of continuous extrusion, and poor leveling effect of traditional leveling methods, and to provide a processing and leveling device for ground-mounted modular components.

[0005] This utility model achieves the above-mentioned objective through the following technical solution: a processing and leveling device for prefabricated ground modules, comprising a conveyor frame, a conveyor belt body mounted on the conveyor frame, module molds for holding mortar continuously arranged on the conveyor belt body, and a roller belt leveling mechanism installed at the top of the conveyor frame at a certain distance from the beginning of the conveyor frame. The roller belt leveling mechanism includes a flattening belt arranged above the conveyor belt body and rotating cyclically. The flattening belt flattens the pad layer on top of the mortar placed in the module mold. Multiple flattening rollers are continuously and evenly arranged on one side of the roller belt leveling mechanism. The flattening rollers are rotatably mounted on the top of the conveyor frame and continue to continuously compress the pad layer on top of the mortar placed in the module mold.

[0006] Furthermore, a mortar mixer is provided on one side of the first end of the conveyor frame, and the discharge port of the mortar mixer is located above the module mold, which is a square frame.

[0007] Furthermore, the roller belt leveling mechanism also includes mounting plates symmetrically installed on the top of the conveyor frame, with multiple rotating rollers evenly installed between the two mounting plates. The flattening belt is wound around the rotating rollers, and a reduction motor is connected to one end of each rotating roller. The reduction motor is installed on the side of the conveyor frame.

[0008] Furthermore, a pressure plate assembly for continuously pressing the mesh plate placed in the mortar within the module mold is provided between the mortar mixer and the roller belt leveling mechanism. The pressure plate assembly is located at a position at least two module mold lengths away from the first end of the conveyor frame.

[0009] Furthermore, the pressure plate assembly includes a pressure plate, a support plate is provided on the top of the conveyor frame at one end of the pressure plate, one end of the pressure plate is movably mounted on the support plate via a rotating shaft, and a cylinder is installed on the side of the conveyor frame at the other end of the pressure plate, with one end of the telescopic rod of the cylinder connected to the pressure plate.

[0010] Furthermore, a discharge platform is connected and installed at the tail end of the conveyor frame.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. By continuously setting the conveyor belt body and modular mold, and cooperating with the automatic feeding of the mortar mixer, the entire process from filling, pressing, and placing the bedding layer to leveling and curing is automated, which greatly improves production efficiency.

[0013] 2. The rotating pressing belt initially levels the padding layer, eliminating human error; the evenly distributed pressing rollers apply continuous pressure to the padding layer, ensuring that the padding layer is tightly attached to the mortar surface, avoiding warping and enhancing the bonding strength; the cylinder drives the pressure plate to periodically press the mesh plate, making the mesh plate evenly embedded in the mortar, improving the overall structural strength of the module. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a schematic diagram of the roller belt leveling mechanism of this utility model;

[0016] Figure 3 This is a schematic diagram of the pressure plate assembly of this utility model.

[0017] In the diagram: 1-Conveyor frame, 2-Conveyor belt body, 3-Module mold, 4-Roller belt leveling mechanism, 5-Pressure roller, 6-Mortar mixer, 7-Pressure plate assembly, 8-Discharge platform, 41-Pressure belt, 42-Mounting plate, 43-Rotating roller, 44-Gear motor, 71-Pressure plate, 72-Support plate, 73-Cylinder. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] Combination Figures 1 to 3 The above describes a processing and leveling device for prefabricated ground modules, which includes a conveyor frame 1, a conveyor belt body 2 mounted on the conveyor frame 1, and module molds 3 for holding mortar continuously arranged on the conveyor belt body 2. A roller belt leveling mechanism 4 is installed on the top of the conveyor frame 1 at a certain distance from the beginning of the conveyor frame 1. The roller belt leveling mechanism 4 includes a flattening belt 41 that is arranged above the conveyor belt body 2 and rotates in a circular motion. The flattening belt 41 flattens the pad layer on top of the mortar placed in the module mold 3. A plurality of flattening rollers 5 are continuously and evenly arranged on one side of the roller belt leveling mechanism 4. The flattening rollers 5 are rotatably mounted on the top of the conveyor frame 1 and continue to continuously squeeze the pad layer on top of the mortar placed in the module mold 3.

[0021] like Figure 1 As shown, a mortar mixer 6 is installed on one side of the first end of the conveyor frame 1. The discharge port of the mortar mixer 6 is located above the module mold 3, which is a square frame. After the mortar mixer 6 mixes the mortar, an equal amount of mortar will flow downward through its discharge port into each module mold 3. During the downward flow of the mortar, the conveyor frame 1 is driving the conveyor belt body 2.

[0022] like Figure 2As shown, the roller belt leveling mechanism 4 also includes mounting plates 42 symmetrically installed on the top of the conveyor frame 1. Multiple rotating rollers 43 are evenly installed between the two mounting plates 42. A flattening belt 41 is wound around the rotating rollers 43. A reduction motor 44 is connected to one end of the rotating rollers 43. The reduction motor 44 is installed on the side of the conveyor frame 1. When the reduction motor 44 drives the rotating rollers 43 to rotate, the rotating rollers 43 drive the flattening belt 41 to run in a cycle by friction, thereby pressing the pad layer with the plane of the flattening belt.

[0023] like Figure 1 and Figure 3 As shown, a pressure plate assembly 7 is provided between the mortar mixer 6 and the roller belt leveling mechanism 4 for continuously pressing the mesh plate placed in the mortar of the module mold 3. The pressure plate assembly 7 is located at a distance of at least two module mold 3 lengths from the first end of the conveyor frame 1. The pressure plate assembly 7 includes a pressure plate 71. A support plate 72 is provided on the top of the conveyor frame 1 at one end of the pressure plate 71. One end of the pressure plate 71 is movably mounted on the support plate 72 through a rotating shaft. A cylinder 73 is installed on the side of the conveyor frame 1 at the other end of the pressure plate 71. One end of the telescopic rod of the cylinder 73 is connected to the pressure plate 71. In use, the cylinder 73 drives the pressure plate 71 to move up and down continuously, thereby continuously pressing the mesh plate in the mortar of the module mold 3, so that the mesh plate can be evenly embedded in the mortar.

[0024] It should be noted that the production steps of the prefabricated module in this utility model are as follows: First, the mortar is mixed by the mortar mixer 6 and then transported in equal batches to the module mold 3. Then, the mesh plate that enhances the strength of the prefabricated module is manually placed into the mortar in the module mold 3. Next, during the operation of the conveyor belt body 2, the mesh plate is continuously pressed by the pressure plate to make the mesh plate evenly embedded in the mortar. Then, the XPS board pad with heat insulation and sound insulation functions is placed on top of the mortar by manual operation. Then, the conveyor belt body 2 carries the pad into the roller leveling mechanism 4, where it is flattened by cyclic rotation. The 41 belt flattens the pad layer, ensuring it remains within the mortar and preventing edge warping. Multiple continuously arranged flattening rollers 5 then further press the pad layer. The conveyor belt is extended, allowing the mortar to heat up and evaporate due to the lime content as the conveyor belt 2 moves with the module mold. After a long conveying process, the mortar gradually solidifies, tightly embedding the mesh plate within the module, while the pad layer is firmly bonded to the top of the module. Finally, the solidified assembled module is unloaded from the unloading platform 8 at the tail of the conveyor frame 1.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0026] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A processing and leveling device for ground-mounted prefabricated modules, comprising a conveyor frame (1), wherein a conveyor belt body (2) is mounted on the conveyor frame (1), characterized in that: The conveyor belt body (2) is continuously provided with modular molds (3) for holding mortar. A roller belt leveling mechanism (4) is installed on the top of the conveyor frame (1) at a certain distance from the beginning of the conveyor frame (1). The roller belt leveling mechanism (4) includes a flattening belt (41) that is arranged above the conveyor belt body (2) and rotates in a circular motion. The flattening belt (41) flattens the pad layer on top of the mortar placed in the modular mold (3). A plurality of flattening rollers (5) are continuously and evenly arranged on one side of the roller belt leveling mechanism (4). The flattening rollers (5) are rotatably installed on the top of the conveyor frame (1) and continue to continuously squeeze the pad layer on top of the mortar placed in the modular mold (3).

2. The processing and leveling equipment for ground-mounted prefabricated modules according to claim 1, characterized in that: A mortar mixer (6) is provided on one side of the first end of the conveyor frame (1). The discharge port of the mortar mixer (6) is located above the module mold (3). The module mold (3) is a square frame.

3. The processing and leveling equipment for ground-mounted prefabricated modules according to claim 2, characterized in that: The roller belt leveling mechanism (4) also includes mounting plates (42) symmetrically installed on the top of the conveyor frame (1). Multiple rotating rollers (43) are evenly installed between the two mounting plates (42). The flattening belt (41) is wound around the rotating rollers (43). A reduction motor (44) is connected to one end of the rotating rollers (43). The reduction motor (44) is installed on the side of the conveyor frame (1).

4. The processing and leveling equipment for ground-mounted prefabricated modules according to claim 3, characterized in that: A pressure plate assembly (7) is provided between the mortar mixer (6) and the roller belt leveling mechanism (4) for continuously pressing the mesh plate placed in the mortar of the module mold (3). The pressure plate assembly (7) is located at a position at least two module mold (3) lengths away from the head end of the conveyor frame (1).

5. The processing and leveling equipment for ground-mounted prefabricated modules according to claim 4, characterized in that: The pressure plate assembly (7) includes a pressure plate (71). A support plate (72) is provided on the top of the conveyor frame (1) at one end of the pressure plate (71). One end of the pressure plate (71) is movably mounted on the support plate (72) via a rotating shaft. A cylinder (73) is installed on the side of the conveyor frame (1) at the other end of the pressure plate (71). One end of the telescopic rod of the cylinder (73) is connected to the pressure plate (71).

6. The processing and leveling equipment for ground-mounted prefabricated modules according to claim 1, characterized in that: The tail end of the conveyor frame (1) is connected to a discharge platform (8).

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