Ceramic side edge glazing apparatus

Abstract

The utility model provides a kind of ceramic side glazing equipment, it is related to ceramic processing field, including main frame, the upper end of main frame is equipped with mounting lug, multiple mounting holes are equipped on mounting lug, the upper end of main frame is fixedly connected with horizontal extension plate, one end of horizontal extension plate is fixedly connected with main frame;Fitting shielding mechanism, fitting shielding mechanism includes two main shafts, two main shafts are rotatably connected with the two ends of main frame, two main shafts are all fixedly connected with adjusting baffle.This utility model drives the rotation of shaft by rotating turntable, drives two adjusting baffles to form triangle shelter automatically and is retracted, its side can be closely fitted with the both sides of ceramic, can be aimed at the feature that ceramic side is too narrow, and good block spray glaze spills to side;By the receiving hopper of under placement cooperation two adjusting baffles, the excess glaze that can maximize receive during glazing process drops, avoid glaze loss or pollute equipment.

Description

Technical Field

[0001] This utility model relates to the field of ceramic processing, and in particular to a ceramic side glazing device. Background Technology

[0002] In the ceramic production and processing industry, side glazing is a key process for improving the appearance and performance of ceramic products. Currently, existing equipment in the ceramic side glazing process generally suffers from insufficient masking precision and significant paint waste, making it difficult to meet the demands for efficient, energy-saving, and environmentally friendly production.

[0003] Currently, some ceramic glazing operations in the industry use direct spraying without designing suitable shielding structures for the sides of ceramics (especially narrow ones). They rely solely on manual handheld sprayers or spraying without any shielding. When dealing with ceramic workpieces with narrow sides, the glaze sprayed from the spray gun easily exceeds the target glazing area, splashing outwards. This not only causes un-glazed surfaces to be accidentally contaminated (such as excess glaze on ceramic edges and ends), but also requires additional cleaning processes, increasing labor costs. Furthermore, the splashed glaze can adhere to equipment surfaces and other locations, forming stubborn stains that are extremely difficult to clean over time.

[0004] Furthermore, during the direct spraying process, the splashed glaze will naturally drip down, falling directly into the open space, causing a large amount of raw material waste. Especially for some high-cost glazes, long-term direct waste will significantly increase production costs.

[0005] Therefore, it is necessary to provide a new ceramic side glazing device to solve the above-mentioned technical problems. Utility Model Content

[0006] To solve the above-mentioned technical problems, this utility model provides a ceramic side glazing device.

[0007] This utility model provides a ceramic side glazing device comprising: a main frame, wherein the upper end of the main frame is provided with mounting ears, the mounting ears are provided with multiple mounting holes, a horizontal extension plate is fixedly connected to the upper end of the main frame, and a main frame is fixedly connected to one end of the horizontal extension plate; a fitting and shielding mechanism, wherein the fitting and shielding mechanism includes two main shafts, the two main shafts are rotatably connected to both ends of the main frame respectively, an adjusting baffle is fixedly connected to each of the two main shafts, a gear is fixedly connected to each of the two main shafts, racks are provided at both ends of the main frame, the two racks mesh with the two gears respectively, and a stabilizing and adjusting component is provided on the main frame.

[0008] Preferably, the stabilization control component includes two stabilizing blocks, which are respectively fixedly connected to the rear side of two racks. Both ends of the main frame are provided with rear seats, a crossbar is fixedly connected between the two rear seats, and a rotating shaft is rotatably connected between the two rear seats.

[0009] Preferably, each of the two stabilizing blocks has a sliding opening at its upper end, and the two stabilizing blocks are slidably connected to both ends of the crossbar, and the two stabilizing blocks are arranged symmetrically.

[0010] Preferably, the two ends of the rotating shaft are provided with threads in opposite directions, and the lower ends of the two stabilizing blocks are provided with threaded openings, and the two stabilizing blocks are respectively threaded to the two ends of the rotating shaft.

[0011] Preferably, a turntable is installed and connected to one end of the rotating shaft, and a rubber sleeve is fitted over the turntable.

[0012] Preferably, a stabilizer is fixedly connected to the main frame, the top ends of the two main shafts are rotatably connected to the two ends of the stabilizer, and the two gears are located between the stabilizers.

[0013] Preferably, an adjustable spraying groove is provided at the middle position of the main frame, and a receiving hopper is fixedly connected to the lower end of the main frame. The receiving hopper is trapezoidal in shape, and a discharge pipe is provided at the lower end of the receiving hopper. A threaded joint is provided at the lower end of the discharge pipe.

[0014] Compared with related technologies, the ceramic side glazing device provided by this utility model has the following beneficial effects:

[0015] 1. This utility model uses a rotating turntable to drive the rotating shaft to rotate, which in turn drives two stabilizing blocks to move towards each other along the crossbar. This causes the two racks to move synchronously, driving their respective gears to rotate. The two adjusting baffles automatically retract to form a triangular shield, and their sides can fit tightly against the two sides of the ceramic. This effectively prevents the sprayed glaze from overflowing to the sides, which is a problem for ceramics with narrow sides. This avoids material loss due to accidental spraying or waste of glaze, and at the same time ensures that the glazing is applied only to the target area of ​​the ceramic, improving the quality and accuracy of glazing.

[0016] 2. This utility model, through the lower receiving hopper and two adjusting baffles, can maximize the collection of excess glaze dripping during the glazing process, avoiding glaze loss or equipment contamination. The threaded connector at the lower end of the discharge pipe can be flexibly connected to an external pipeline, facilitating the quick extraction and recycling of the collected glaze. This effectively realizes the reuse of glaze coatings, reduces raw material waste, lowers the raw material cost of ceramic production, and reduces the environmental pollution caused by waste glaze, meeting the requirements of green production. Attached Figure Description

[0017] Figure 1A schematic diagram of a preferred embodiment of this utility model;

[0018] Figure 2 for Figure 1 An exploded view of a preferred embodiment is shown below;

[0019] Figure 3 for Figure 2 The diagram shows the structure at point A.

[0020] The following are the labels in the diagram: 1. Main frame; 11. Mounting ear; 12. Horizontal extension plate; 2. Main frame; 3. Main shaft; 31. Adjusting baffle; 4. Gear; 41. Rack; 42. Stabilizing block; 5. Rear seat; 51. Crossbar; 52. Rotating shaft; 53. Turntable; 6. Stabilizing frame; 7. Receiving bucket; 8. Discharge pipe. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please refer to the following: Figures 1 to 3 A ceramic side glazing device includes: a main frame 1, with mounting ears 11 at the upper end of the main frame 1, and multiple mounting holes on the mounting ears 11; a horizontal extension plate 12 is fixedly connected to the upper end of the main frame 1, and a main frame 2 is fixedly connected to one end of the horizontal extension plate 12; a fitting and shielding mechanism, including two main shafts 3, which are rotatably connected to both ends of the main frame 2 respectively; an adjusting baffle 31 is fixedly connected to each of the two main shafts 3; a gear 4 is fixedly connected to each of the two main shafts 3; racks 41 are provided at both ends of the main frame 2, and the two racks 41 mesh with the two gears 4 respectively; and a stabilizing and adjusting component is provided on the main frame 2.

[0023] In the specific implementation process, such as Figure 2 and Figure 3 As shown, the stabilization control assembly includes two stabilizing blocks 42, which are fixedly connected to the rear sides of two racks 41 respectively. Both ends of the main frame 2 are provided with rear seats 5, and a crossbar 51 is fixedly connected between the two rear seats 5. A rotating shaft 52 is rotatably connected between the two rear seats 5.

[0024] It should be noted that when the rear seat 5 moves, it drives the rack 41 to move synchronously. The rack 41 meshes with the gear 4 on the main shaft 3, which in turn drives the two main shafts 3 to drive the two adjusting baffles 31 to rotate synchronously, so that the two adjusting baffles 31 gradually retract inward and finally form a triangular structure. Its side is in close contact with the two sides of the ceramic, achieving precise shielding of the ceramic side.

[0025] Rotating the turntable 53 drives the rotating shaft 52 to rotate. Since the two ends of the rotating shaft 52 are provided with threads in opposite directions and are threadedly connected to the two rear seats 5, the two rear seats 5 will be driven to move towards each other along the crossbar 51.

[0026] The cooperation between the crossbar 51 and the pivot 52 provides double support for the stabilizing block 42, ensuring the stability of the stabilizing block 42 when it moves.

[0027] refer to Figure 3 As shown, each of the two stabilizing blocks 42 has a sliding opening at its upper end. The two stabilizing blocks 42 are slidably connected to both ends of the crossbar 51, and the two stabilizing blocks 42 are arranged symmetrically.

[0028] It should be noted that the sliding fit between the sliding joint and the crossbar 51 restricts the stabilizing block 42 to move only along the axial direction of the crossbar 51, ensuring that the meshing between the rack 41 and the gear 4 will not be misaligned.

[0029] The two stabilizing blocks 42 are symmetrically arranged to ensure that they drive the racks 41 on both sides to move synchronously, so that the rotation angles of the two adjusting baffles 31 are consistent, and finally form a symmetrical triangular shielding structure to ensure uniform shielding on both sides of the ceramic.

[0030] refer to Figure 2 and Figure 3 As shown, the two ends of the rotating shaft 52 are provided with threads in opposite directions, and the lower ends of the two stabilizing blocks 42 are provided with threaded openings. The two stabilizing blocks 42 are respectively threaded to the two ends of the rotating shaft 52.

[0031] It should be noted that the opposite thread design at both ends of the rotating shaft 52 means that when the rotating shaft 52 rotates, the two stabilizing blocks 42 on both sides will move closer synchronously along the thread direction, eliminating the need to adjust the two side components separately and simplifying the operation process.

[0032] Furthermore, the threaded connection has self-locking properties, and the stabilizing block 42 can be stably fixed after it is moved to the target position.

[0033] refer to Figure 3 As shown, a turntable 53 is installed and connected to one end of the rotating shaft 52, and a rubber sleeve is fitted on the outside of the turntable 53.

[0034] It should be noted that the turntable 53 allows operators to easily drive the rotating shaft 52 by manually rotating it, reducing the amount of force required for operation.

[0035] The outer rubber sleeve increases the friction between the hand and the turntable 53, preventing slippage during rotation. At the same time, the cushioning properties of the rubber material improve operating comfort.

[0036] refer to Figure 1 and Figure 2 As shown, a stabilizer 6 is fixedly connected to the main frame 2, and the top ends of the two main shafts 3 are rotatably connected to the two ends of the stabilizer 6 respectively. Two gears 4 are located between the stabilizers 6.

[0037] It should be noted that the stabilizer 6 provides auxiliary support to the top of the main shaft 3 and forms a fixed structure with the main frame 2 at two points, preventing the main shaft 3 from shaking or tilting when it drives the adjusting baffle 31 to rotate, and ensuring that the adjusting baffle 31 always rotates along the preset trajectory.

[0038] By placing the gear 4 between the stabilizers 6, a protective space can be formed by the stabilizers 6 to prevent accidental contact with the gear 4 and avoid affecting the meshing transmission between the gear 4 and the rack 41.

[0039] refer to Figure 1 and Figure 2 As shown, an adjustable spraying trough is provided in the middle of the main frame 1, and a receiving hopper 7 is fixedly connected to the lower end of the main frame 1. The receiving hopper 7 is trapezoidal in shape, and a discharge pipe 8 is provided at the lower end of the receiving hopper 7. A threaded joint is provided at the lower end of the discharge pipe 8.

[0040] It should be noted that the adjustable spray tank can be used to adjust the position of the spray nozzle relative to the spray enamel material.

[0041] The trapezoidal structure of the receiving bucket 7 ensures that the glaze dripping from the surface of the adjusting baffle 31 can be automatically collected under the action of gravity;

[0042] The threaded connector at the lower end of the discharge pipe 8 can be flexibly adapted to external pipes of different specifications, making it easy to quickly connect with existing recycling equipment such as extraction pumps to achieve efficient recycling of glaze.

[0043] The working principle of the ceramic side glazing device provided by this utility model is as follows: In use, first align the side of the ceramic to be glazed with the adjustment spray groove of the main frame 1, rotate the turntable 53 to drive the rotating shaft 52 to rotate. Since the two ends of the rotating shaft 52 have threads in opposite directions and are threadedly connected to the two rear seats 5, it will drive the two stabilizing blocks 42 to move towards each other along the crossbar 51. When the rear seats 5 move, they drive the rack 41 to move synchronously. The rack 41 meshes with the gear 4 on the main shaft 3, thereby driving the two main shafts 3 to rotate in opposite directions. The two main shafts 3 respectively drive the two adjusting baffles 31 to rotate synchronously, so that the two adjusting baffles 31 gradually retract inward and finally form a triangular structure. Its side is closely attached to the two sides of the ceramic, achieving precise shielding of the ceramic side and avoiding the paint from overflowing and being wasted during the glazing process due to the narrow ceramic side.

[0044] Meanwhile, the stabilizer 6 supports the top of the main shaft 3, ensuring the stability of the adjusting baffle 31 during rotation and preventing the obscuring accuracy from being affected by shaking.

[0045] When the glazing equipment sprays glaze onto ceramics, excess glaze is sprayed onto the sides of the two adjusting baffles 31 and gradually drips off due to gravity. The receiving hopper 7 below can fully catch the dripping glaze, preventing it from falling directly onto the equipment or the ground and causing pollution. The glaze collected in the receiving hopper 7 converges through the discharge pipe 8 at the lower end. Using the threaded connector at the lower end of the discharge pipe 8, an external pipe can be connected to equipment such as a pump (existing technology). The suction force of the pump is used to extract the glaze in the discharge pipe 8 into a designated recycling container, realizing the recycling of the glaze. In addition, the mounting ears 11 at the upper end of the main frame 1 can be connected to an external fixing structure through mounting holes to ensure the overall stability of the equipment during the glazing process.

[0046] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A ceramic side glazing device, characterized in that, include: The main frame (1) has mounting ears (11) at its upper end, and multiple mounting holes are provided on the mounting ears (11). A horizontal extension plate (12) is fixedly connected to the upper end of the main frame (1), and a main frame (2) is fixedly connected to one end of the horizontal extension plate (12). The fitting and shielding mechanism includes two main shafts (3), which are rotatably connected to both ends of the main frame (2). An adjusting baffle (31) is fixedly connected to each of the two main shafts (3), and a gear (4) is fixedly connected to each of the two main shafts (3). A rack (41) is provided at both ends of the main frame (2), and the two racks (41) mesh with the two gears (4). A stabilizing control component is provided on the main frame (2).

2. The ceramic side glazing equipment according to claim 1, characterized in that, The stabilization control component includes two stabilizing blocks (42), which are fixedly connected to the rear side of two racks (41) respectively. Both ends of the main frame (2) are provided with rear seats (5), and a crossbar (51) is fixedly connected between the two rear seats (5). A rotating shaft (52) is rotatably connected between the two rear seats (5).

3. The ceramic side glazing equipment according to claim 2, characterized in that, Both of the two stabilizing blocks (42) have sliding openings at their upper ends. The two stabilizing blocks (42) are slidably connected to both ends of the crossbar (51) and are arranged symmetrically.

4. A ceramic side glazing device according to claim 2, characterized in that, The two ends of the rotating shaft (52) are provided with threads in opposite directions, and the lower ends of the two stabilizing blocks (42) are provided with threaded openings. The two stabilizing blocks (42) are respectively threaded to the two ends of the rotating shaft (52).

5. A ceramic side glazing device according to claim 4, characterized in that, One end of the rotating shaft (52) is connected to a turntable (53), and the turntable (53) is covered with a rubber sleeve.

6. A ceramic side glazing device according to claim 1, characterized in that, A stabilizer (6) is fixedly connected to the main frame (2), and the top ends of the two main shafts (3) are rotatably connected to the two ends of the stabilizer (6), and the two gears (4) are located between the stabilizers (6).

7. A ceramic side glazing device according to claim 1, characterized in that, The main frame (1) is provided with an adjustable spraying groove in the middle position. A receiving bucket (7) is fixedly connected to the lower end of the main frame (1). The receiving bucket (7) is trapezoidal. A discharge pipe (8) is provided at the lower end of the receiving bucket (7). A threaded joint is provided at the lower end of the discharge pipe (8).

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