Fly ash geopolymer block autoclave curing equipment
Patent Information
- Application Number
- CN202522231083.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0005]为了克服现有的硅酸钙板蒸压养护设备,缺乏保温措施,内部热量容易流失,导致影响产品蒸压养护效果的缺点,本实用新型提供一种能够利用蒸汽对蒸压釜进行保温,避免热量流失影响产品蒸压养护效果的粉煤灰地质聚合物砌块蒸压养护设备
[0012]本实用新型具有如下优点:1、本实用新型通过蒸汽输送管道向进气管内输送蒸汽,使得蒸汽通过前侧的软管和喷气管均匀喷出至蒸压釜内部,对砌块进行蒸压养护,之后蒸汽进入出气管中,关闭控制阀,使得蒸汽进入循环管中进行流动,从而能够对蒸压釜进行保温,避免热量流失影响产品蒸压养护效果。
Smart Images

Figure CN224780911U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of autoclaving technology for masonry blocks, and in particular to an autoclaving equipment for fly ash geopolymer masonry blocks. Background Technology
[0002] Fly ash, a major industrial solid waste from thermal power plants, is produced in enormous quantities annually. Its use in the preparation of geopolymer blocks (an alkali-activated inorganic cementitious material) offers advantages such as low carbon content, high strength, fire resistance, and corrosion resistance, representing an important development direction for green building materials. These blocks require autoclaving to accelerate the geopolymerization reaction and form a stable three-dimensional network structure.
[0003] For example, a calcium silicate board autoclaving device disclosed in CN220389802U includes a base, an autoclaving chamber mounted on the base, a curing mechanism and a support mechanism disposed within the autoclaving chamber. The autoclaving mechanism has a steam nozzle located at the top of the inner cavity of the autoclaving chamber, and a support frame located below the steam nozzle and rotatably disposed within the inner cavity of the autoclaving chamber via a drive mechanism, so that the calcium silicate board placed on the support frame can rotate. This invention increases the area of the calcium silicate board exposed to steam curing by rotating the calcium silicate board through the rotatable support frame, enabling calcium silicate boards of different heights to receive optimal steam curing and ensuring curing effect. However, because this calcium silicate board autoclaving device lacks heat preservation measures, internal heat is easily lost, which affects the autoclaving effect of the product.
[0004] Therefore, a fly ash geopolymer block autoclaving equipment has now been developed that can use steam to keep the autoclave warm, thus preventing heat loss from affecting the autoclaving effect of the product. Utility Model Content
[0005] To overcome the shortcomings of existing calcium silicate board autoclaving equipment, such as lack of insulation measures and easy heat loss, which affects the autoclaving effect of the product, this utility model provides an autoclaving equipment for fly ash geopolymer blocks that can use steam to keep the autoclave warm and avoid heat loss affecting the autoclaving effect of the product.
[0006] The technical implementation scheme of this utility model is as follows: a fly ash geopolymer block autoclaving equipment, including a base, an autoclave, a sealing cover, an air inlet pipe, a circulation component and a rotating component. The autoclave is connected to the upper side of the base, the sealing cover is rotatably connected to the right side of the autoclave, the air inlet pipe is connected to the front side of the middle of the autoclave, the autoclave is equipped with a circulation component that enables steam circulation, and the autoclave is also equipped with a rotating component that enables steam to rotate and be ejected.
[0007] Optionally, a placement plate is provided on the inner side of the lower part of the autoclave.
[0008] Optionally, the sealing cap is provided with a handle.
[0009] Optionally, the circulation assembly includes a hose, a jet pipe, an outlet pipe, a control valve, and a circulation pipe. The inner sides of both the front and rear of the autoclave are rotatably connected to jet pipes, and the left and right sides of the jet pipes are connected to hoses. The hoses on the front side are all connected to the inlet pipe. An outlet pipe is connected to the upper side of the autoclave. A control valve is provided on the left side of the outlet pipe. A circulation pipe is connected inside the autoclave and is connected to the outlet pipe. The hoses on the rear side are all connected to the circulation pipe.
[0010] Optionally, the rotating assembly includes a motor, a rotating plate, a connecting rod, a sliding frame, a rack, and gears. The motor is connected to the left side of the autoclave, the rotating plate is connected to the output shaft of the motor, the connecting rod is rotatably connected to the rotating plate, the sliding frame is rotatably connected to the connecting rod, the rack is connected to the upper side of the sliding frame, the rack is slidably connected to the autoclave, and gears are connected to the left side of the jet pipes, all of which mesh with the racks.
[0011] Optionally, the control valve, motor, and processor are electrically connected via a control module.
[0012] The present invention has the following advantages: 1. The present invention delivers steam to the inlet pipe through a steam delivery pipe, so that the steam is evenly sprayed into the autoclave through the front hose and jet pipe to perform autoclaving curing on the blocks. Afterwards, the steam enters the outlet pipe, the control valve is closed, and the steam enters the circulation pipe to flow, thereby keeping the autoclave warm and avoiding heat loss that would affect the autoclaving curing effect of the product.
[0013] 2. This utility model starts the motor, drives the rotating plate to rotate, and pushes the sliding frame and rack to move back and forth through the connecting rod, so that the rack and gear mesh and drive the jet pipe to rotate and spray steam, thereby improving the uniformity of steam spray and improving the steam curing effect on the blocks. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0015] Figure 2 This is a three-dimensional structural diagram of the base and steam kettle of this utility model.
[0016] Figure 3 This is a three-dimensional structural diagram of the air intake pipe and the circulation pipe of this utility model.
[0017] Figure 4 This is a three-dimensional structural diagram of the control valve and jet pipe of this utility model.
[0018] Figure 5 This is a three-dimensional structural diagram of the motor and gear of this utility model.
[0019] The meanings of the labels in the attached diagram are as follows: 1: base, 2: autoclave, 3: sealing cover, 4: air inlet pipe, 5: hose, 6: jet pipe, 7: air outlet pipe, 8: control valve, 9: circulation pipe, 10: motor, 11: rotating plate, 12: connecting rod, 13: sliding frame, 14: rack and pinion, 15: gear. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will describe this utility model in further detail with reference to the accompanying drawings. It is hereby declared that the terms "up," "down," "left," "right," "front," "back," "inner," and "outer," etc., appearing or about to appear in this document, are based solely on the accompanying drawings and are not intended to specifically limit this utility model.
[0021] A fly ash geopolymer block autoclaving equipment, such as Figures 1-5 As shown, it includes a base 1, an autoclave 2, a sealing cover 3, an air inlet pipe 4, a circulation component, and a rotating component. The autoclave 2 is connected to the upper side of the base 1. A placement plate is provided on the lower inner side of the autoclave 2 for placing blocks. The sealing cover 3 is rotatably connected to the right side of the autoclave 2. The sealing cover 3 is provided with a handle for easy gripping and opening. The air inlet pipe 4 is connected to the front side of the middle part of the autoclave 2. The autoclave 2 is equipped with a circulation component and a rotating component.
[0022] like Figure 1 , Figure 3 and Figure 4 As shown, the circulation assembly includes a hose 5, a jet pipe 6, an outlet pipe 7, a control valve 8, and a circulation pipe 9. The jet pipe 6 is rotatably connected to the inner sides of both the front and rear parts of the autoclave 2. The hose 5 is connected to both the left and right sides of the jet pipe 6. The hose 5 on the front side is connected to the inlet pipe 4. The outlet pipe 7 is connected to the upper side of the autoclave 2. The control valve 8 is located on the left side of the outlet pipe 7. The circulation pipe 9 is connected to the inside of the autoclave 2. The circulation pipe 9 is connected to the outlet pipe 7. The hose 5 on the rear side is connected to the circulation pipe 9.
[0023] like Figure 1 and Figure 5 As shown, the rotating assembly includes a motor 10, a rotating plate 11, a connecting rod 12, a sliding frame 13, a rack 14, and a gear 15. The motor 10 is connected to the left side of the autoclave 2. The control valve 8, the motor 10, and the processor are electrically connected through a control module. The rotating plate 11 is connected to the output shaft of the motor 10. The connecting rod 12 is rotatably connected to the rotating plate 11. The sliding frame 13 is rotatably connected to the connecting rod 12. The rack 14 is connected to the upper side of the sliding frame 13. The rack 14 is slidably connected to the autoclave 2. Gears 15 are connected to the left side of the jet pipe 6. The gears 15 mesh with the rack 14.
[0024] When using this utility model, first place the base 1 in the autoclave curing area of fly ash geopolymer blocks, then open the sealing cover 3 and put the blocks into the autoclave 2. After putting them in, close the sealing cover 3. Then connect the air inlet pipe 4 to the external steam delivery pipe and deliver steam into the air inlet pipe 4 through the steam delivery pipe. The steam is then evenly sprayed into the autoclave 2 through the front hose 5 and the jet pipe 6 to autoclave the blocks. After that, the steam enters the air outlet pipe 7 and the control valve 8 is closed, so that the steam enters the circulation pipe 9 to flow, thereby keeping the autoclave 2 warm and preventing heat loss from affecting the autoclave curing effect. Then, the steam is evenly sprayed into the autoclave 2 from the rear hose 5 and the jet pipe 6 to autoclave the blocks. After the steam temperature drops, open the control valve 8 to spray out the steam.
[0025] When autoclaving the blocks, the processor starts the motor 10 through the control module, which drives the rotating plate 11 to rotate. The connecting rod 12 pushes the sliding frame 13 and the rack 14 to move back and forth, so that the rack 14 meshes with the gear 15, which drives the jet pipe 6 to rotate and spray steam, thereby improving the uniformity of steam spray and improving the steam curing effect on the blocks.
[0026] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.
Claims
1. An autoclaving equipment for fly ash geopolymer blocks, characterized in that: It includes a base (1), an autoclave (2), a sealing cover (3), an air inlet pipe (4), a circulation component and a rotating component. The autoclave (2) is connected to the upper side of the base (1). The sealing cover (3) is rotatably connected to the right side of the autoclave (2). The air inlet pipe (4) is connected to the front side of the middle part of the autoclave (2). The autoclave (2) is equipped with a circulation component that enables steam circulation. The autoclave (2) is also equipped with a rotating component that enables steam to rotate and be ejected.
2. The autoclaving equipment for fly ash geopolymer blocks according to claim 1, characterized in that: The lower inner side of the autoclave (2) is provided with a placement plate.
3. The autoclaving equipment for fly ash geopolymer blocks according to claim 1, characterized in that: The sealing cap (3) has a handle.
4. The autoclaving equipment for fly ash geopolymer blocks according to claim 1, characterized in that: The circulation assembly includes a hose (5), a jet pipe (6), an outlet pipe (7), a control valve (8), and a circulation pipe (9). The inner sides of the front and rear parts of the autoclave (2) are rotatably connected to the jet pipe (6). The left and right sides of the jet pipe (6) are connected to the hose (5). The hose (5) on the front side is connected to the inlet pipe (4). The outlet pipe (7) is connected to the upper side of the autoclave (2). The control valve (8) is provided on the left side of the outlet pipe (7). The circulation pipe (9) is connected inside the autoclave (2). The circulation pipe (9) is connected to the outlet pipe (7). The hose (5) on the rear side is connected to the circulation pipe (9).
5. The autoclaving equipment for fly ash geopolymer blocks according to claim 1, characterized in that: The rotating assembly includes a motor (10), a rotating plate (11), a connecting rod (12), a sliding frame (13), a rack (14), and a gear (15). The left side of the autoclave (2) is connected to the motor (10), the output shaft of the motor (10) is connected to the rotating plate (11), the rotating plate (12) is rotatably connected to the rotating plate (11), the sliding frame (13) is rotatably connected to the connecting rod (12), the upper side of the sliding frame (13) is connected to the rack (14), the rack (14) is slidably connected to the autoclave (2), and the left side of the jet pipe (6) is connected to the gear (15), and the gear (15) meshes with the rack (14).
6. The autoclaving equipment for fly ash geopolymer blocks according to claim 5, characterized in that: The control valve (8), motor (10) and processor are electrically connected through the control module.
Citation Information
Patent Citations
Calcium silicate board autoclaved curing equipment
CN220389802U