A ceramic slurry beater

Abstract

The utility model discloses a kind of ceramic slurry beater, it is related to ceramic production equipment technical field, including stirring tank, the outer wall of stirring tank is fixedly installed with several positioning block one, the top of positioning block one is fixedly installed with positioning rod, the outer wall of several positioning rods is slidably sleeved with positioning block two, the inner wall of several positioning block two is fixedly installed with shell, the inside of shell is provided with beating mechanism, beating mechanism includes motor, rotating shaft, rotating rod, two spiral stirring rods one, two spiral stirring rods two and transmission assembly, the bottom of rotating rod is fixedly installed with X-shaped stirring rod, motor drives rotating shaft direct current by transmission assembly drive rotating rod and two spiral stirring rods two direct current, and drive two spiral stirring rods one opposite reverse, form multidimensional stirring flow field, X-shaped stirring rod is dispersed to tank bottom slurry, spiral stirring rod two pushes up middle slurry, spiral stirring rod one opposite reverse makes two sides slurry form convection, ensure that slurry component is uniform, effectively improve slurry quality.

Description

Technical Field

[0001] This utility model relates to the field of ceramic production equipment technology, specifically to a ceramic slurry mixing machine. Background Technology

[0002] In the ceramic production process, the uniformity of the slurry directly affects the quality of subsequent molding and sintering processes, thus determining the performance and appearance of ceramic products. As the core equipment for slurry preparation, the ceramic slurry mixing machine's main function is to mechanically mix ceramic raw materials (such as clay, feldspar, quartz, etc.) with water and additives to form a slurry with uniform composition and good dispersion.

[0003] Existing ceramic slurry mixing machines have poor mixing effects, mostly using unidirectional spiral or paddle mixing, which makes it difficult to form a multidimensional flow field. This leads to localized sedimentation and particle agglomeration in the slurry, especially for high-viscosity, high-solids slurries, making it difficult to guarantee mixing uniformity and affecting the quality of subsequent molding. The equipment is also inconvenient to disassemble and assemble. The mixing mechanism and the tank are mostly fixedly connected, and multiple bolts need to be removed when cleaning or replacing the mixing parts. This is cumbersome, increases the labor intensity of workers, and reduces production efficiency due to the excessive time spent on disassembly and assembly. In addition, residual slurry can easily cause cross-contamination. Some equipment uses multiple motors to achieve multi-directional mixing, resulting in high energy consumption. Utility Model Content

[0004] In view of the shortcomings of the existing technology, this utility model provides a ceramic slurry mixing machine to overcome the above-mentioned technical problems existing in the existing related technologies.

[0005] A ceramic slurry mixing machine includes a mixing tank. A plurality of positioning blocks are fixedly installed on the outer wall of the mixing tank. A positioning rod is fixedly installed on the top of each positioning block. Positioning blocks are slidably sleeved on the outer walls of the plurality of positioning rods. A housing is fixedly installed on the inner wall of each of the positioning blocks, abutting against the top of the mixing tank. A screw is fixedly installed on the top of each positioning rod. A fastening nut is threaded onto the outer wall of the screw, with the bottom of the fastening nut abutting against the top of the positioning block. The inner wall of the housing... The unit is equipped with a pulping mechanism, which includes a motor, a rotating shaft, a rotating rod, two spiral stirring rods (first type), two spiral stirring rods (second type), and a transmission assembly. An X-shaped stirring rod is fixedly installed at the bottom of the rotating rod. When the motor drives the rotating shaft to rotate forward, it drives the rotating rod and the two spiral stirring rods (second type) to rotate forward through the transmission assembly, and drives the two spiral stirring rods (first type) to rotate in opposite directions. Two ventilation openings are opened on the outer wall of the outer shell. Both the spiral stirring rods (first type) and the spiral stirring rods (second type) are located inside the mixing tank.

[0006] Preferably, the transmission assembly includes a drive gear, two transmission gears, and two transmission shafts. The drive gear is fixedly sleeved on the rotating shaft. The two transmission gears are respectively fixedly sleeved on the two transmission shafts and mesh with the drive gear. The two transmission shafts are rotatably connected to the outer casing and are respectively fixedly connected to the two spiral stirring rods.

[0007] Preferably, the transmission assembly further includes several synchronous pulleys, two synchronous belts, and two transmission shafts. The two transmission shafts are rotatably connected to the outer casing and fixedly connected to the two spiral stirring rods. The several synchronous pulleys are fixedly sleeved on the rotating shaft and the two transmission shafts. The two synchronous belts are respectively sleeved on the synchronous pulleys on the outer wall of the rotating shaft and the transmission shafts.

[0008] Preferably, the motor is fixedly installed on the inner wall of the housing, and the two ends of the rotating shaft are fixedly connected to the rotating rod and the output end of the motor, respectively, and are rotatably connected to the housing.

[0009] Preferably, a battery and a controller are fixedly installed on the top of the housing. The battery is electrically connected to the controller and the motor, and the motor is connected to the controller via a PLC control module.

[0010] Preferably, two handles are fixedly installed on the outer wall of the mixing tank.

[0011] Preferably, the bottom of the mixing tank is fixedly equipped with several support legs.

[0012] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows: 1. This utility model provides a ceramic slurry mixing machine, which forms a multi-dimensional mixing flow field through the cooperation of an X-shaped stirring rod, two forward-rotating spiral stirring rods II, and two oppositely rotating spiral stirring rods I. The X-shaped stirring rod disperses the slurry at the bottom of the tank, the two spiral stirring rods II push the slurry in the middle upward, and the opposite rotation of the two spiral stirring rods I causes the slurry on both sides to form convection, effectively avoiding sedimentation and agglomeration, ensuring uniform slurry composition, and effectively improving the quality of the slurry.

[0013] 2. This utility model provides a ceramic slurry mixing machine. The outer shell is slidably connected to the positioning rod through the positioning block two. With the help of the screw and fastening nut, it can be quickly fixed and disassembled. The outer shell and mixing mechanism can be removed as a whole by loosening the fastening nut, which facilitates the cleaning and replacement of the inside of the mixing tank and the mixing rod, reduces the difficulty of pouring in and out the slurry, and effectively improves work efficiency and equipment applicability. Attached Figure Description

[0014] Figure 1This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the mixing tank in this utility model; Figure 3 This is a three-dimensional structural diagram of the pulping mechanism and the outer shell in this utility model; Figure 4 This is a cross-sectional structural diagram of the outer shell in this utility model; Figure 5 for Figure 4 A magnified structural diagram of part A in the middle.

[0015] In the picture: 1. Mixing tank; 101. Support leg; 102. Handle; 2. Positioning block one; 201. Positioning rod; 202. Screw; 203. Fastening nut; 3. Outer shell; 301. Ventilation port; 302. Positioning block two; 4. Battery; 5. Controller; 6. Rotating rod; 7. X-shaped mixing rod; 8. Pulping mechanism; 801. Motor; 802. Rotating shaft; 803. Drive shaft one; 804. Drive shaft two; 805. Drive gear; 806. Transmission gear; 807. Synchronous pulley; 808. Synchronous belt; 809. Spiral mixing rod one; 810. Spiral mixing rod two. Detailed Implementation

[0016] To make the technical means, creative features, objectives, and effects of this utility model easier to understand, the following describes this utility model in conjunction with specific embodiments: Example 1 like Figure 1-3 As shown, this utility model provides a ceramic slurry mixing machine, including a mixing tank 1. Several positioning blocks 1 2 are fixedly installed on the outer wall of the mixing tank 1. Positioning rods 201 are fixedly installed on the top of the positioning blocks 1 2. Positioning blocks 2 302 are slidably sleeved on the outer wall of the positioning rods 201. A shell 3 is fixedly installed on the inner wall of the positioning blocks 2 302. The shell 3 abuts against the top of the mixing tank 1. A screw 202 is fixedly installed on the top of the positioning rods 201. A fastening nut 203 is threaded onto the outer wall of the screw 202, and the bottom of the fastening nut 203 abuts against the top of the positioning blocks 2 302. A mixing mechanism 8 is provided inside the shell 3. Two ventilation openings 301 are opened on the outer wall of the shell 3. Two handles 102 are fixedly installed on the outer wall of the mixing tank 1. Several support legs 101 are fixedly installed on the bottom of the mixing tank 1.

[0017] In this embodiment, the mixing tank 1 is stably placed on the ground by the support legs 101, and the operator can move or pour the slurry using the handle 102. The connection between the outer shell 3 and the mixing tank 1 is achieved by the sliding engagement of the positioning rod 201 and the positioning block 302, enabling quick alignment. Tightening the fastening nut 203 on the screw 202 can tightly press the outer shell 3 onto the top of the mixing tank 1, ensuring stability during mixing. For disassembly, simply loosen the fastening nut 203 to lift the outer shell 3 upwards, making operation convenient and significantly reducing cleaning and maintenance time. The ventilation opening 301 of the outer shell 3 promotes internal air circulation and dissipates heat from the motor 801.

[0018] Example 2 Based on Example 1, such as Figure 4-5 As shown, in one embodiment, the pulping mechanism 8 includes a motor 801, a rotating shaft 802, a rotating rod 6, two spiral stirring rods 809, two spiral stirring rods 810, and a transmission assembly. An X-shaped stirring rod 7 is fixedly installed at the bottom of the rotating rod 6. When the motor 801 drives the rotating shaft 802 to rotate clockwise, it drives the rotating rod 6 and the two spiral stirring rods 810 to rotate clockwise through the transmission assembly, and drives the two spiral stirring rods 809 to rotate in opposite directions. The transmission assembly includes a drive gear 805, two transmission gears 806, and two transmission shafts 803. The drive gear 805 is fixedly sleeved on the rotating shaft 802. The two transmission gears 806 are respectively fixedly sleeved on the two transmission shafts 803 and mesh with the drive gear 805. Both transmission shafts 803 are rotatably connected to the outer casing 3 and are respectively fixedly connected to the two spiral stirring rods 809. Both the spiral agitator 810 and the spiral agitator 810 are located inside the mixing tank 1. The transmission assembly also includes several synchronous pulleys 807, two synchronous belts 808, and two transmission shafts 804. The two transmission shafts 804 are rotatably connected to the outer casing 3 and fixedly connected to the two spiral agitators 810 respectively. Several synchronous pulleys 807 are fixedly sleeved on the rotating shaft 802 and the two transmission shafts 804 respectively. The two synchronous belts 808 are respectively sleeved on the synchronous pulleys 807 on the outer walls of the rotating shaft 802 and the transmission shafts 804. The motor 801 is fixedly installed on the inner wall of the outer casing 3. The two ends of the rotating shaft 802 are fixedly connected to the rotating rod 6 and the output end of the motor 801 respectively, and are rotatably connected to the outer casing 3. The top of the outer casing 3 is fixedly installed with a battery 4 and a controller 5. The battery 4 is electrically connected to the controller 5 and the motor 801, and the motor 801 and the controller 5 are connected through a PLC control module.

[0019] In this embodiment, the power transmission of the pulping mechanism is achieved through a single motor drive to realize the coordinated action of multiple components. When the motor 801 is running, the rotating shaft 802 drives the rotating rod 6 and the X-shaped stirring rod 7 to rotate. At the same time, through the meshing of the drive gear 805 and the transmission gear 806, the transmission shaft 803 drives the spiral stirring rod 809 to rotate in opposite directions. The rotating shaft 802, through the cooperation of the synchronous pulley 807 and the synchronous belt 808, drives the transmission shaft 804 to rotate, thereby causing the spiral stirring rod 810 to rotate forward. The battery 4 supplies power to the motor 801 and the controller 5. The controller 5 can precisely adjust the speed and running time of the motor 801 through the PLC control module to meet the pulping requirements of different pulps. The ventilation port 301 of the outer casing 3 can dissipate heat for the motor 801 and the transmission components, ensuring stable operation of the equipment.

[0020] The working principle of this ceramic slurry mixing machine will be explained in detail below: First, pour the slurry into the mixing tank 1. Then, the outer shell 3 is positioned on the mixing tank 1 by the positioning block 202 and the positioning rod 201. Then, install several fastening nuts 203 to fix the outer shell 3 to the top of the mixing tank 1. After installation, the controller 5 controls the motor 801 to run according to the preset parameters. The motor 801 drives the rotating shaft 802 to rotate forward, driving the rotating rod 6 and the X-shaped stirring rod 7 to rotate forward synchronously to disperse the slurry at the bottom of the tank. At the same time, the drive gear 805 on the rotating shaft 802 drives the transmission gears 806 on both sides to rotate in the opposite direction, causing the two transmission shafts 803 and the spiral stirring rod 809 to rotate in reverse. The rotating shaft 802 drives the transmission shaft 804 and the spiral stirring rod 810 to rotate forward through the synchronous wheel 807 and the synchronous belt 808, pushing the slurry in the middle upward, and cooperating with the X-shaped stirring rod 7 to achieve uniform mixing of the slurry in the whole tank. During the stirring, the ventilation port 301 of the outer shell 3 dissipates heat. After completion, loosen the fastening nuts 203 and remove the outer shell 3 to discharge the material.

[0021] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A ceramic slurry mixing machine, comprising a mixing tank (1), characterized in that: The outer wall of the mixing tank (1) is fixedly equipped with several positioning blocks (2), and the top of the positioning blocks (2) is fixedly equipped with positioning rods (201). The outer walls of the positioning rods (201) are slidably sleeved with positioning blocks (302). The inner walls of the positioning blocks (302) are fixedly equipped with outer shells (3). The outer shells (3) abut against the top of the mixing tank (1). The top of the positioning rods (201) is fixedly equipped with screws (202). The outer walls of the screws (202) are threaded with fastening nuts (203), and the bottom of the fastening nuts (203) abuts against the top of the positioning blocks (302). The inside of the outer shells (3) is equipped with a pulping mechanism (8). The pulping mechanism (8) includes a motor (801), a rotating shaft (802), a rotating rod (6), two spiral stirring rods (809), two spiral stirring rods (810), and a transmission assembly. An X-shaped stirring rod (7) is fixedly installed at the bottom of the rotating rod (6). When the motor (801) drives the rotating shaft (802) to rotate forward, it drives the rotating rod (6) and the two spiral stirring rods (810) to rotate forward through the transmission assembly, and drives the two spiral stirring rods (809) to rotate in opposite directions. Two ventilation openings (301) are opened on the outer wall of the outer shell (3). The spiral stirring rods (809) and the spiral stirring rods (810) are both located inside the mixing tank (1).

2. The ceramic slurry mixing machine according to claim 1, characterized in that: The transmission assembly includes a drive gear (805), two transmission gears (806) and two transmission shafts (803). The drive gear (805) is fixedly sleeved on the rotating shaft (802). The two transmission gears (806) are respectively fixedly sleeved on the two transmission shafts (803) and both mesh with the drive gear (805). The two transmission shafts (803) are rotatably connected to the outer casing (3) and are respectively fixedly connected to the two spiral stirring rods (809).

3. A ceramic slurry mixing machine according to claim 2, characterized in that: The transmission assembly also includes several synchronous pulleys (807), two synchronous belts (808), and two transmission shafts (804). The two transmission shafts (804) are rotatably connected to the outer shell (3) and fixedly connected to the two spiral stirring rods (810). The several synchronous pulleys (807) are fixedly sleeved on the rotating shaft (802) and the two transmission shafts (804). The two synchronous belts (808) are respectively sleeved on the synchronous pulleys (807) on the outer wall of the rotating shaft (802) and the transmission shafts (804).

4. A ceramic slurry mixing machine according to claim 1, characterized in that: The motor (801) is fixedly installed on the inner wall of the outer casing (3). The two ends of the rotating shaft (802) are fixedly connected to the rotating rod (6) and the output end of the motor (801) respectively, and are rotatably connected to the outer casing (3).

5. A ceramic slurry mixing machine according to claim 4, characterized in that: A battery (4) and a controller (5) are fixedly installed on the top of the housing (3). The battery (4) is electrically connected to the controller (5) and the motor (801), and the motor (801) is connected to the controller (5) through a PLC control module.

6. A ceramic slurry mixing machine according to claim 1, characterized in that: Two handles (102) are fixedly installed on the outer wall of the mixing tank (1).

7. A ceramic slurry mixing machine according to claim 1, characterized in that: The bottom of the mixing tank (1) is fixedly equipped with several support legs (101).

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