A mixing device for processing high-strength crack-resistant concrete
Patent Information
- Application Number
- CN202522257754.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-25
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-25
AI Technical Summary
本申请的目的是提供一种高强抗裂混凝土加工用混料装置,旨在改善现有技术中部分装置中因为物料无法充分混合而影响最终成品质量的问题
1.本实用新型中,在对高强抗裂混凝土进行加工时,搅拌轴带动固定在搅拌轴外部的固定环转动,而固定环转动的同时带动固定在固定环外部的多个安装块发生转动,最终带动固定在安装块内部的第一搅拌叶旋转,通过铰链固定在第一搅拌叶外部的第二搅拌叶跟随第一搅拌叶旋转,实现对高强抗裂混凝土的二次搅拌,从而提高装置的搅拌效果,并且在需要时,可以转动位于铰链内部的解锁螺丝,从而推动锁定块滑动,凭此实现对拼接块的解锁,以此实现对第二搅拌叶的拆卸,以提高第二搅拌叶的实用性;
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Figure CN224780943U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of mixing equipment technology, and in particular to a mixing equipment for processing high-strength crack-resistant concrete. Background Technology
[0002] High-strength crack-resistant concrete is a type of concrete with high strength and crack resistance. It is typically composed of high-strength cement, fine aggregate, coarse aggregate, and additives, effectively resisting the initiation and propagation of cracks. It is widely used in engineering structures that need to withstand large loads and harsh environments. The connection between high-strength crack-resistant concrete and the mixing plant lies in the fact that the mixing plant is responsible for accurately proportioning and mixing various materials during the production process, ensuring that the concrete meets design requirements in terms of strength and crack resistance. Using a mixing plant for high-strength crack-resistant concrete processing can improve the quality and stability of the concrete, reduce errors during production, and ensure the long-term durability and crack resistance of the final product, thereby enhancing the safety and reliability of the structure. A search revealed Chinese Patent Publication No. CN222345931U, which discloses a mixing device for processing high-strength crack-resistant concrete. The device includes a mixing tank and a support plate positioned directly above it. A support ring is rotatably connected to the lower end of the support plate. Multiple annularly distributed support rods are fixedly connected between the lower end of the support ring and the upper end of the mixing tank. A support block is fixedly connected to the inner wall of the support ring, and a servo motor is fixedly connected to the upper end of the support block. An annularly arranged groove is provided at the lower end of the support plate, and an annularly arranged rack is fixedly connected to the inner wall of the groove. A gear meshing with the rack is located within the groove. The output shaft of the servo motor extends upward through the support ring and is fixedly connected to the lower end of the gear. A circular cavity is provided within the support plate, near its center. This invention, through the arrangement of the piston and support plate, can uniformly disperse additives into the concrete, thereby reducing the mixing time and improving the uniformity of the mixture. The aforementioned patent specification mentions "a mixing device for processing high-strength crack-resistant concrete, comprising a mixing tank and a support plate disposed directly above it. A support ring is rotatably connected to the lower end of the support plate. Multiple annularly distributed support rods are fixedly connected between the lower end of the support ring and the upper end of the mixing tank. A support block is fixedly connected to the inner wall of the support ring. A servo motor is fixedly connected to the upper end of the support block. An annularly arranged groove is provided at the lower end of the support plate. An annularly arranged rack is fixedly connected to the inner wall of the groove. A gear meshing with the rack is provided in the groove. The output shaft of the servo motor passes upward through the support ring and is fixedly connected to the lower end of the gear. A circular cavity is provided inside the support plate near its center." However, although the above text uses mechanisms such as pistons and support plates, during the additive addition process, due to limitations in the dispersion method, additives are prone to accumulating in the concrete, eventually solidifying into lumps. This severely affects the mechanical and crack-resistant properties of the high-strength crack-resistant concrete, leading to unstable finished product quality. Utility Model Content The purpose of this application is to provide a mixing device for processing high-strength crack-resistant concrete, which aims to improve the problem in some existing devices where the quality of the final product is affected by the inability of materials to be fully mixed.
[0003] The mixing device for processing high-strength crack-resistant concrete provided in this application adopts the following technical solution: it includes a mixing tank, a deceleration mechanism is fixedly connected to the top of the mixing tank, a feed inlet is fixedly connected to the top of the mixing tank, a feed funnel is fixedly connected to the top of the feed inlet, a discharge port is fixedly connected to the bottom of the mixing tank, and a stirring mechanism is rotatably connected inside the mixing tank. The stirring mechanism includes a stirring shaft, which is rotatably connected to the outside of the mixing tank. Multiple retaining rings are fixedly connected to the outside of the stirring shaft, and multiple mounting blocks are fixedly connected to the outside of the retaining rings. A first stirring blade is fixedly connected inside each mounting block, and a secondary stirring assembly is fixedly connected to the outside of the first stirring blade. Through the above technical solution, this high-strength crack-resistant concrete processing mixing device achieves efficient mixing through a reasonable structural design. The mixing mechanism inside the mixing tank consists of multiple fixed rings, mounting blocks, and a first mixing blade, ensuring the uniformity and thoroughness of the mixing process. The design of the secondary mixing components improves the crack resistance of the concrete and enhances its overall quality. The coordination between the deceleration mechanism and the feeding hopper ensures stable material input and output, improving production efficiency. The optimized overall structure provides excellent performance in terms of high efficiency and energy saving. As a further description of the above technical solution: the deceleration mechanism includes a deceleration housing, the bottom of which is fixedly connected to the top of the mixing tank. A power gear is rotatably connected inside the deceleration housing. Multiple rotating shafts are rotatably connected inside the deceleration housing. Transmission gears are fixedly connected to the outside of the multiple rotating shafts. Multiple drive racks are fixedly connected to the inner wall of the deceleration housing. The outside of the transmission gears and the adjacent sides of the multiple drive racks are coupled to each other. The outside of the rotating shafts and the outside of the multiple transmission gears are coupled to each other. A linkage block is fixedly connected to the top outside of the multiple rotating shafts. A drive assembly is fixedly connected inside the linkage block. The outside of the stirring shaft is fixedly connected to the inside of the rotating shaft.
[0004] Through the above-described design, the reduction mechanism achieves stable transmission of the mixing system within the mixing tank via precise gear and shaft design. The working gear, multiple transmission gears, and drive rack within the reduction housing are coupled to ensure efficient power transmission and a smooth mixing process. The combination of the linkage block and drive components further enhances the coordination and stability of the transmission system, ensuring efficient operation of the mixing shaft and optimizing the mixing effect. The overall design improves the equipment's operating efficiency and stability, ensuring efficient and uniform mixing in concrete processing.
[0005] As a further description of the above technical solution: the secondary stirring assembly includes a hinge, the hinge being fixedly connected to the outside of the first stirring blade, a locking shaft being rotatably connected inside the hinge, a rotating block being rotatably connected to the outside of the locking shaft, a second stirring blade being fixedly connected inside the rotating block, a locking block being slidably connected inside the splicing block, and the locking block being slidably connected to the inside of the first stirring blade. A return spring is fixedly connected to the left side of the locking block, and the other end of the return spring is fixedly connected to the inside of the first stirring blade. An unlocking screw is rotatably connected inside the hinge, the bottom of the unlocking screw adopting a semi-circular shaft design, and the left side of the unlocking screw contacting the right side of the return spring.
[0006] Through the above-described design, the secondary mixing assembly achieves adjustable and locking functions for the mixing blades via a hinge, locking shaft, rotating block, and second mixing blade. The locking block, in conjunction with a return spring, ensures the mixing blades remain stably fixed during use, and the locking can be released via an unlocking screw when needed, facilitating adjustment or disassembly. The return spring allows the structure to return to its original position, enhancing operational convenience and safety, and improving the equipment's efficiency and operability.
[0007] As a further description of the above technical solution: the drive assembly includes a drive motor, a reduction housing is rotatably connected to the drive end of the drive motor, a linkage block is fixedly connected to the drive end of the drive motor, a motor mounting bracket is fixedly connected to the outside of the drive motor, a motor support block is fixedly connected to the top of the reduction housing, and the bottom of the motor mounting bracket is fixedly connected to the top of the motor support block.
[0008] Through the above solution, the drive assembly ensures stable power output by connecting the drive motor to the reduction gear housing. The cooperation between the linkage block and the reduction gear housing optimizes transmission efficiency and makes the entire drive system more compact. The design of the motor mounting bracket and motor support block not only enhances the stability of the drive motor but also improves the convenience of installation and maintenance. The overall structural optimization makes the drive system more efficient and reliable, ensuring the continuous and efficient operation of the concrete processing equipment.
[0009] As a further description of the above technical solution: a conveying blade is fixedly connected to the outside of the stirring shaft, the conveying blade is threaded inside, and a corner stirring block is fixedly connected to the bottom of the stirring shaft, the outer bottom of the corner stirring block is in contact with the bottom of the inner wall of the mixing tank.
[0010] The above design, through the fixed connection of the conveyor blades and corner mixing blocks, effectively improves the efficiency of the mixing process. The internal threaded structure of the conveyor blades facilitates the uniform transfer and mixing of materials, ensuring a consistent mixing effect. The contact between the corner mixing blocks and the bottom of the mixing tank effectively prevents material accumulation and dead zones, guaranteeing thorough mixing. The overall design enhances the operational efficiency of the mixing system and the quality of material processing, ensuring efficient and uniform concrete processing.
[0011] As a further description of the above technical solution: a support shaft is fixedly connected to the outside of the mixing tank, a plurality of support columns are fixedly connected to the bottom of the support shaft, a bottom pad is fixedly connected to the outside of the support column, the bottom of the bottom pad is in contact with the top of the ground, and a connecting block is provided between two support columns.
[0012] The above solution effectively enhances the stability of the mixing tank through the combination of support shafts, support columns, and a base pad. The connection between the support shaft and multiple support columns ensures the balance and robustness of the mixing tank during operation, preventing equipment swaying. The design of the base pad in contact with the ground helps distribute the equipment's weight, reducing pressure on the ground and improving the equipment's durability. The connecting blocks enhance the coordination between the support columns, further improving the overall structural stability and ensuring the efficient and safe operation of the mixing equipment.
[0013] As a further description of the above technical solution: the interior of the deceleration housing is provided with a rotating groove, the external of the linkage block is rotatably connected to the interior of the rotating groove, the opposite sides of the plurality of drive racks are fixedly connected to the inner wall of the rotating groove, and the external of the rotating shaft and the external of the transmission gear are rotatably connected to the interior of the rotating groove.
[0014] The above solution improves the stability and accuracy of the transmission system by incorporating a rotating groove inside the reduction gear housing. The connection between the linkage block and the rotating groove allows the drive rack and rotating shaft to rotate smoothly within the groove, ensuring efficient power transmission. Multiple drive racks fixed to the inner wall of the rotating groove enhance the system's driving force. The optimized cooperation between the rotating shaft and the transmission gears improves the power transmission path, reduces energy loss, and the overall structure enhances the transmission system's efficiency and reliability, ensuring the equipment's high-efficiency operation.
[0015] As a further description of the above technical solution: a triangular through hole is provided in the center of the corner stirring block, and the corner stirring block is a triangular block.
[0016] The above solution optimizes the structure of the mixing blocks and the material mixing effect by incorporating triangular through-holes in the center of the corner mixing blocks. The triangular shape increases the contact area between the mixing blocks and the bottom of the mixing tank, improving mixing efficiency. The through-hole design facilitates uniform material flow and mixing, reduces dead zones where material accumulates, and ensures uniform mixing. The overall structure not only improves the efficiency of the mixing system but also reduces wear and tear on the equipment, extending its service life.
[0017] In summary, this application includes at least one of the following beneficial technical effects: 1. In this utility model, when processing high-strength crack-resistant concrete, the mixing shaft drives the fixed ring fixed outside the mixing shaft to rotate. At the same time, the rotation of the fixed ring drives the rotation of multiple mounting blocks fixed outside the fixed ring, which in turn drives the first mixing blade fixed inside the mounting block to rotate. The second mixing blade, which is fixed outside the first mixing blade by a hinge, rotates with the first mixing blade to achieve secondary mixing of the high-strength crack-resistant concrete, thereby improving the mixing effect of the device. When needed, the unlocking screw located inside the hinge can be rotated to push the locking block to slide, thereby unlocking the splicing block and disassembling the second mixing blade to improve the practicality of the second mixing blade. 2. In this utility model, the conveying blades fixed to the outside of the mixing shaft improve the axial movement capability of the material through the thread design of the conveying blades themselves, thereby further enhancing the uniformity of mixing. At the same time, the corner mixing blocks fixed to the bottom of the mixing shaft mix the high-strength crack-resistant concrete at the bottom of the mixing tank, thereby avoiding dead corners during the mixing process. Furthermore, during the mixing process, the reduction mechanism fixed to the drive end of the drive motor reduces the rotation speed of the drive motor at startup, thereby enabling the mixing mechanism to better mix the high-strength crack-resistant concrete. Attached Figure Description
[0018] Figure 1 This is a three-dimensional schematic diagram of a mixing device for processing high-strength crack-resistant concrete according to the present invention. Figure 2 This is a schematic diagram of the installation block of a mixing device for processing high-strength crack-resistant concrete proposed in this utility model; Figure 3 This is a schematic diagram of the hinge structure of a mixing device for processing high-strength crack-resistant concrete proposed in this utility model. Figure 4 This is a schematic diagram of the resetting spring of a mixing device for processing high-strength crack-resistant concrete proposed in this utility model; Figure 5 This is a schematic diagram of the fixing ring of a mixing device for processing high-strength crack-resistant concrete proposed in this utility model; Figure 6 for Figure 5 Enlarged view of point A in the middle; Explanation of reference numerals in the attached drawings: 1. Mixing tank; 2. Reduction mechanism; 21. Reduction housing; 22. Transmission gear; 23. Drive rack; 24. Rotating shaft; 25. Working gear; 26. Linkage block; 3. Drive assembly; 31. Drive motor; 32. Motor support block; 4. Stirring mechanism; 41. Stirring shaft; 42. Fixing ring; 43. First stirring blade; 44. Mounting block; 5. Secondary stirring assembly; 51. Hinge; 52. Locking shaft; 53. Rotating block; 54. Second stirring blade; 55. Splicing block; 56. Locking block; 57. Return spring; 58. Unlocking screw; 6. Conveying blade; 7. Corner stirring block; 8. Support shaft; 9. Support column; 10. Bottom pad; 11. Discharge port; 12. Inlet; 13. Feed funnel. Detailed Implementation
[0019] The following is in conjunction with the appendix Figure 1 -Appendix Figure 5 This application will be described in further detail below.
[0020] Example 1: A mixing device for processing high-strength crack-resistant concrete, referring to... Figures 1 to 4The system includes a mixing tank 1, which is the core component of the entire device. It is primarily used to contain and mix concrete materials. A reduction gear 2 is fixedly connected to the top of the mixing tank 1. The reduction gear 2 is crucial for ensuring the stable rotation of the mixing tank 1. Its main function is to gradually reduce the speed of the drive motor 31 through the internal rotation system of the reduction gear housing 21, ensuring that the mixing tank 1 mixes at a suitable speed and avoiding the impact of excessively fast or slow speeds on the mixing effect. A feed inlet 12 is fixedly connected to the top of the mixing tank 1, and a feed funnel 13 is fixedly connected to the top of the feed inlet 12. A discharge outlet 11 is fixedly connected to the bottom of the mixing tank 1, through which the material is discharged after thorough mixing. A stirring mechanism 4 is rotatably connected inside the mixing tank 1. Specifically, firstly, the material enters the inlet 12 through the feed funnel 13 and then into the mixing tank 1. Inside the mixing tank 1, the stirring mechanism 4 starts rotating to uniformly mix the material. Simultaneously, the deceleration mechanism 2 controls the rotation speed of the mixing tank 1 to ensure the stability and efficiency of the mixing process. After thorough mixing, the mixture is discharged through the outlet 11, completing the concrete processing. The entire process achieves uniform mixing and smooth discharge of materials, ensuring the quality of high-strength, crack-resistant concrete.
[0021] The stirring mechanism 4 includes a stirring shaft 41, which is the core component. The rotation of the stirring shaft 41 drives the rotation of the fixed ring 42 and the mounting block 44, thereby causing the first stirring blade 43 to perform preliminary stirring of the material. The stirring shaft 41 is externally rotatably connected to the inside of the mixing tank 1. Multiple fixed rings 42 are fixedly connected to the outside of the stirring shaft 41. Multiple mounting blocks 44 are fixedly connected to the outside of the fixed rings 42. The first stirring blade 43 is fixedly connected inside the mounting block 44. The secondary stirring assembly 5 is fixedly connected to the outside of the first stirring blade 43. The secondary stirring assembly 5 further enhances the stirring effect, ensures more uniform mixing of the material, and avoids uneven material mixing. Specifically, firstly, the stirring shaft 41 rotates inside the mixing tank 1, driving multiple fixed rings 42 to rotate. The fixed rings 42 are connected to multiple mounting blocks 44, and a first stirring blade 43 is fixed inside each mounting block 44. As the stirring shaft 41 rotates, the first stirring blade 43 begins to stir the materials. The secondary stirring assembly 5 further accelerates the stirring process, making the materials more uniform through secondary stirring. Throughout the process, the materials are continuously propelled to flow and mix within the mixing tank 1, ensuring the uniformity and consistency of the concrete.
[0022] The secondary stirring assembly 5 includes a hinge 51, which is fixedly connected to the outside of the first stirring blade 43. A locking shaft 52 is rotatably connected inside the hinge 51. A rotating block 53 is rotatably connected to the outside of the locking shaft 52. A second stirring blade 54 is fixedly connected inside the rotating block 53. A locking block 56 is slidably connected inside the splicing block 55. The outside of the locking block 56 is slidably connected to the inside of the first stirring blade 43. A return spring 57 is fixedly connected to the left side of the locking block 56. The other end of the return spring 57 is fixedly connected to the inside of the first stirring blade 43. An unlocking screw 58 is rotatably connected inside the hinge 51. The bottom of the unlocking screw 58 adopts a semi-circular shaft design. The left side of the unlocking screw 58 contacts the right side of the return spring 57. Specifically, firstly, hinge 51 is fixedly connected to the outside of the first stirring blade 43, and locking shaft 52 rotates via hinge 51. Rotating block 53 rotates via locking shaft 52, connecting the second stirring blade 54 to rotating block 53. When stirring is required, splicing block 55 slides onto locking block 56, allowing locking block 56 to slide freely inside the first stirring blade 43. During stirring, return spring 57 provides stable elastic force, restoring locking block 56 to its initial position. By rotating unlocking screw 58, the lock is released, allowing rotating block 53 and the second stirring blade 54 to rotate freely, thus enabling secondary stirring. After operation, unlocking screw 58 ensures smooth rotation through its semi-circular shaft design, and through the action of return spring 57, the entire assembly automatically returns to its initial position, ensuring the stability of the assembly and ease of operation.
[0023] The mixing tank 1 is externally fixedly connected to a support shaft 8, and the bottom of the support shaft 8 is fixedly connected to multiple support columns 9. The support columns 9 provide the necessary support force for the equipment to ensure that the equipment does not tilt or vibrate during the mixing process, and to avoid affecting the mixing effect due to equipment instability. The support columns 9 are externally fixedly connected to a bottom pad 10, the bottom of the bottom pad 10 is in contact with the top of the ground, and a connecting block is provided between two support columns 9. The connecting block of the support columns 9 further enhances the stability of the structure, so that the entire device remains balanced during operation. Specifically, the material enters the mixing tank 1 through the feed hopper 13, and the stirring shaft 41 drives the first stirring blade 43 to begin stirring the material. Simultaneously, the secondary stirring assembly 5 further enhances the stirring effect by rotating the second stirring blade 54. The mixing tank 1 is securely mounted on the support columns 9 via the support shaft 8, with the bottom of the support columns 9 in contact with the ground to ensure stability throughout the mixing process. A connecting block fixes the two support columns 9, further enhancing the structural stability of the equipment and preventing vibration and tilt from affecting the stirring effect. After thorough mixing, the material is discharged through the discharge port 11, completing the concrete processing.
[0024] Reference Figure 1 , Figure 5 , Figure 6 The deceleration mechanism 2 includes a deceleration housing 21. The bottom of the deceleration housing 21 is fixedly connected to the top of the mixing tank 1. A power gear 25 is rotatably connected inside the deceleration housing 21. Multiple rotating shafts 24 are rotatably connected inside the deceleration housing 21. Transmission gears 22 are fixedly connected to the outside of the multiple rotating shafts 24. Multiple drive racks 23 are fixedly connected to the inner wall of the deceleration housing 21. The multiple transmission gears 22 and drive racks 23 are coupled to each other to ensure stable adjustment of the rotation speed. The outside of the transmission gears 22 and the adjacent side of the multiple drive racks 23 are coupled to each other. The outside of the rotating shafts 24 and the outside of the multiple transmission gears 22 are coupled to each other. A linkage block 26 is fixedly connected to the top of the multiple rotating shafts 24. A drive assembly 3 is fixedly connected inside the linkage block 26. The outside of the stirring shaft 41 is fixedly connected to the inside of the rotating shaft 24. Specifically, firstly, the material enters the mixing tank 1 through the feed funnel 13 and begins mixing. The reduction mechanism 2 is secured to the top of the mixing tank 1 via a reduction housing 21. The working gear 25 and multiple rotating shafts 24 within the reduction housing 21 work together to couple the transmission gear 22 and the drive rack 23, gradually reducing the rotational speed to ensure the mixing shaft 41 operates at a suitable speed. The linkage block 26 transmits power through the rotating shaft 24, enabling the drive assembly 3 to rotate the mixing shaft 41. The first mixing blade 43 and the secondary mixing assembly 5 further mix the materials during rotation. Finally, the thoroughly mixed concrete is discharged through the discharge port 11, completing the entire processing. The entire device stabilizes the mixing process through the reduction mechanism 2, improving the uniformity and quality of the concrete.
[0025] The interior of the deceleration housing 21 has a rotating groove. The external part of the linkage block 26 is rotatably connected to the interior of the rotating groove. The opposite sides of multiple drive racks 23 are fixedly connected to the inner wall of the rotating groove. The external parts of the rotating shaft 24 and the external parts of the transmission gear 22 are rotatably connected to the interior of the rotating groove. Specifically, the material first enters the mixing tank 1 through the feed funnel 13 and begins mixing. The reduction mechanism 2 is securely mounted on the top of the mixing tank 1 via a reduction housing 21. The linkage block 26 is externally rotatably connected to the rotating groove inside the reduction housing 21, ensuring smooth transmission. Multiple drive racks 23 are fixedly connected to the inner wall of the rotating groove on one side. Through cooperation with the rotating groove, the drive racks 23 achieve synchronous rotation with the rotating shaft 24 and the transmission gear 22. The rotating shaft 24 and the transmission gear 22 are interconnected, jointly transmitting power to drive the mixing shaft 41 to rotate. The first mixing blade 43 and the secondary mixing assembly 5 further mix the materials during rotation, ensuring effective mixing. After thorough mixing, the concrete is discharged through the discharge port 11, completing the entire mixing process. The reduction mechanism 2, through stable rotation control, ensures a smooth and uniform mixing process, improving the quality and uniformity of the concrete.
[0026] The drive assembly 3 includes a drive motor 31, which is connected to the reduction mechanism 2 via a linkage block 26, thereby transmitting power to the stirring shaft 41 through the reduction mechanism 2. The drive end of the drive motor 31 is rotatably connected to a reduction housing 21, the drive end of the drive motor 31 is fixedly connected to the linkage block 26, the drive motor 31 is fixedly connected to the outside of a motor mounting bracket, the top of the reduction housing 21 is fixedly connected to a motor support block 32, and the bottom of the motor mounting bracket is fixedly connected to the top of the motor support block 32. Specifically, the drive motor 31 first provides power to the entire device through its drive end. The drive end of the drive motor 31 is externally rotatably connected to the reduction housing 21, driving the rotating components inside to start working. The drive end of the drive motor 31 is also fixedly connected to the linkage block 26 to ensure that the power can be effectively transmitted to the downstream components. The motor support block 32 is firmly fixed to the top of the reduction housing 21, and the motor mounting bracket supports the drive motor 31 to ensure stable operation of the motor. Through the continuous operation of the drive motor 31, multiple gears and rotating shafts 24 inside the reduction housing 21 work together to ultimately drive the stirring shaft 41 to rotate. The first stirring blade 43 on the stirring shaft 41 begins to stir the materials, ensuring the uniformity and efficiency of the mixing process. After thorough mixing, the concrete or other materials are discharged through the discharge port 11, completing the entire mixing process.
[0027] The stirring shaft 41 is fixedly connected to the outside of the conveying blades 6. The threaded design inside the conveying blades 6 enables the material to be effectively conveyed to different areas of the mixing tank 1, thereby improving the mixing effect. The conveying blades 6 have threads inside. The bottom of the stirring shaft 41 is fixedly connected to the corner stirring block 7. The corner stirring block 7 at the bottom of the stirring shaft 41 performs more fine stirring on the material at the bottom of the mixing tank 1, ensuring that the material at the bottom is also fully mixed. The bottom of the corner stirring block 7 is in contact with the bottom of the inner wall of the mixing tank 1. The center of the corner stirring block 7 has a triangular through hole. The corner stirring block 7 is a triangular block. Specifically, the material enters the mixing tank 1 through the feed funnel 13, and the stirring shaft 41 begins to rotate. Conveying blades 6 are fixedly connected to the outside of the stirring shaft 41. The threaded design of the conveying blades 6 allows them to effectively push the material along a predetermined direction, while simultaneously increasing the mixing effect. An edge mixing block 7 is fixedly connected to the bottom of the stirring shaft 41. The bottom of the edge mixing block 7 contacts the bottom of the inner wall of the mixing tank 1, ensuring thorough mixing of the material within the mixing tank 1. The edge mixing block 7 is a triangular block with a triangular through-hole in its center, allowing the material to flow evenly during the mixing process. Through the synergistic action of the stirring shaft 41, the conveying blades 6, and the edge mixing block 7, the material is ensured to be fully mixed within the mixing tank 1. Finally, the concrete or other materials are discharged through the discharge port 11, completing the entire mixing process.
[0028] The implementation principle of this application embodiment is as follows: The high-strength, crack-resistant concrete to be mixed is guided into the feed inlet 12 through the feed funnel 13, and then into the mixing tank 1 through the feed inlet 12. Then, the drive motor 31 fixed on the top of the motor support block 32 is started, which drives the reduction mechanism 2 fixed on the drive end of the drive motor 31 to rotate. During this process, the drive motor 31 drives the linkage block 26 fixed on the drive end of the drive motor 31 to rotate. During the rotation of the linkage block 26, the linkage block 26 drives the multiple rotating shafts 24 rotatably connected inside the linkage block 26 to rotate. Because the multiple drive racks 23 fixed inside the reduction housing 21 are coupled with the transmission gears 22 fixed outside the rotating shafts 24, the drive racks 23 rotate as they follow the rotation of the rotating shafts 24, and finally drive the work gear 25 to rotate. During the rotation of the working gear 25, the stirring mechanism 4 fixed inside the working gear 25 is driven to rotate. The working gear 25 drives the stirring shaft 41 fixed inside the working gear 25 to rotate. The stirring shaft 41 drives the multiple fixed rings 42 fixedly connected to the outside of the stirring shaft 41 to rotate. Then, the first stirring blade 43 is driven to rotate through the mounting block 44. The first stirring blade 43 stirs the high-strength crack-resistant concrete. The secondary stirring component 5 fixed outside the first stirring blade 43 performs secondary stirring of the high-strength crack-resistant concrete. During the secondary mixing of high-strength crack-resistant concrete, the first mixing blade 43 rotates with the mixing shaft 41. With the help of the centrifugal force generated by the rotation of the first mixing blade 43, the second mixing blade 54 rotates around the locking shaft 52 with the help of the rotating block 53. During the rotation of the second mixing blade 54, the high-strength crack-resistant concrete is mixed again. When maintenance of the second mixing blade 54 is required, the unlocking screw 58 fixed inside the hinge 51 can be rotated. The unlocking screw 58 pushes the locking block 56 in contact with the unlocking screw 58 to slide. During the sliding process, the locking block 56 releases the restriction on the splicing block 55, allowing the splicing block 55 to be separated from the inside of the first mixing blade 43, thereby achieving maintenance of the second mixing blade 54. Afterwards, the return spring 57 pushes the locking block 56 to reset. The conveying blades 6, fixedly connected to the outside of the mixing shaft 41, rotate with the mixing shaft 41. The threaded grooves inside the conveying blades 6 enhance the axial movement of the material. Simultaneously, the corner mixing blocks 7, fixed to the bottom of the mixing shaft 41, mix the high-strength, crack-resistant concrete at the bottom of the mixing tank 1, thus preventing dead zones from affecting the final product during mixing. Finally, the mixed high-strength, crack-resistant concrete is discharged from the mixing tank 1 through the discharge outlet 11. The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.
Claims
1. A mixing device for processing high-strength crack-resistant concrete, comprising a mixing tank (1), characterized in that: The top of the mixing tank (1) is fixedly connected to a deceleration mechanism (2), the top of the mixing tank (1) is fixedly connected to a feed inlet (12), the top of the feed inlet (12) is fixedly connected to a feed funnel (13), the bottom of the mixing tank (1) is fixedly connected to a discharge outlet (11), and the inside of the mixing tank (1) is rotatably connected to a stirring mechanism (4). The stirring mechanism (4) includes a stirring shaft (41), which is rotatably connected to the outside of the mixing tank (1). Multiple fixing rings (42) are fixedly connected to the outside of the stirring shaft (41), and multiple mounting blocks (44) are fixedly connected to the outside of the fixing rings (42). A first stirring blade (43) is fixedly connected to the inside of the mounting block (44), and a secondary stirring assembly (5) is fixedly connected to the outside of the first stirring blade (43).
2. The mixing device for processing high-strength crack-resistant concrete according to claim 1, characterized in that: The deceleration mechanism (2) includes a deceleration housing (21), the bottom of which is fixedly connected to the top of the mixing tank (1). A power gear (25) is rotatably connected inside the deceleration housing (21). Multiple rotating shafts (24) are rotatably connected inside the deceleration housing (21). A transmission gear (22) is fixedly connected to the outside of the multiple rotating shafts (24). Multiple drive racks (23) are fixedly connected to the inner wall of the deceleration housing (21). The outside of the transmission gear (22) and the adjacent side of the multiple drive racks (23) are coupled to each other. The outside of the rotating shafts (24) and the outside of the multiple transmission gears (22) are coupled to each other. A linkage block (26) is fixedly connected to the top of the multiple rotating shafts (24). A drive assembly (3) is fixedly connected inside the linkage block (26). The outside of the stirring shaft (41) is fixedly connected to the inside of the rotating shaft (24).
3. The mixing device for processing high-strength crack-resistant concrete according to claim 1, characterized in that: The secondary stirring assembly (5) includes a hinge (51), the hinge (51) is fixedly connected to the outside of the first stirring blade (43), the hinge (51) is rotatably connected to a locking shaft (52), the locking shaft (52) is rotatably connected to a rotating block (53), the rotating block (53) is fixedly connected to a second stirring blade (54), the bottom of the hinge (51) is fixedly connected to a splicing block (55), the splicing block (55) is slidably connected to a locking block (56), the locking block (56) is slidably connected to the inside of the first stirring blade (43), the left side of the locking block (56) is fixedly connected to a return spring (57), the other end of the return spring (57) is fixedly connected to the inside of the first stirring blade (43), the inside of the hinge (51) is rotatably connected to an unlocking screw (58), the bottom of the unlocking screw (58) adopts a semi-circular shaft design, and the left side of the unlocking screw (58) contacts the right side of the return spring (57).
4. The mixing device for processing high-strength crack-resistant concrete according to claim 2, characterized in that: The drive assembly (3) includes a drive motor (31), a reduction housing (21) is rotatably connected to the drive end of the drive motor (31), a linkage block (26) is fixedly connected to the drive end of the drive motor (31), a motor mounting bracket is fixedly connected to the outside of the drive motor (31), a motor support block (32) is fixedly connected to the top of the reduction housing (21), and the bottom of the motor mounting bracket is fixedly connected to the top of the motor support block (32).
5. The mixing device for processing high-strength crack-resistant concrete according to claim 1, characterized in that: The stirring shaft (41) is fixedly connected to the outside of a conveying blade (6), the inside of which is threaded. The bottom of the stirring shaft (41) is fixedly connected to a corner stirring block (7), the bottom of which is in contact with the bottom of the inner wall of the mixing tank (1).
6. The mixing device for processing high-strength crack-resistant concrete according to claim 1, characterized in that: The mixing tank (1) is fixedly connected to a support shaft (8), and a plurality of support columns (9) are fixedly connected to the bottom of the support shaft (8). A bottom pad (10) is fixedly connected to the outside of the support column (9). The bottom of the bottom pad (10) is in contact with the top of the ground. A connecting block is provided between two support columns (9).
7. A mixing device for processing high-strength crack-resistant concrete according to claim 2, characterized in that: The deceleration housing (21) has a rotating groove inside. The external of the linkage block (26) is rotatably connected to the inside of the rotating groove. The opposite sides of the multiple drive racks (23) are fixedly connected to the inner wall of the rotating groove. The external of the rotating shaft (24) and the external of the transmission gear (22) are rotatably connected to the inside of the rotating groove.
8. A mixing device for processing high-strength crack-resistant concrete according to claim 5, characterized in that: The corner stirring block (7) has a triangular through hole in the center, and the corner stirring block (7) is a triangular block.
Citation Information
Patent Citations
Mixing device for processing high-strength anti-crack concrete
CN222345931U