A direction adjusting mechanism for ceramic ferrule processing
Patent Information
- Application Number
- CN202522162041.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-13
AI Technical Summary
现有的调整机构在使用的过程中,通常是采用气缸推动放置座移动,来达到使用者需求的位置,但是实际使用中则存在以下问题,如在对放置台调节位置的过程中,只能起到左右调节,当陶瓷插芯插接放置放置台的表面时,由于陶瓷插芯的长度各不相同,当陶瓷插芯的长度高于插孔时,当打磨的过程中,因打磨力度影响,则容易使得陶瓷插芯发生断裂,给工作人员的打磨工作带来麻烦,为此,我们提出了一种陶瓷插芯加工用的方向调整机构,来解决上述问题
1、通过第二电动推杆,可调节限位槽与插口的间距,可对不同长度的陶瓷插芯进行插接放置,提高了对陶瓷插芯端面加工的效率,间接的对陶瓷插芯进行防护,通过第一电动推杆、滑动板和C型板,便于对插接放置的陶瓷插芯进行限位固定,避免陶瓷插芯在打磨的过程中发生晃动,提高了打磨的稳定性;
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Figure CN224780956U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of ceramic ferrule processing technology, and specifically relates to a direction adjustment mechanism for ceramic ferrule processing. Background Technology
[0002] Ceramic ferrules are precision ceramic cylindrical tubes made of zirconium dioxide. They are hard, white, and delicate in color, with finished product precision reaching the sub-micron level. They are the most commonly used precision positioning components in fiber optic communication networks. Their core function is to achieve physical splicing (cold splicing) of optical fibers. They need to be used in conjunction with ceramic sleeves to ensure that the 0.125 mm diameter optical fiber is precisely aligned and maintains straight-line transmission, directly affecting the fiber optic transmission efficiency. During the processing of ceramic ferrules, their end faces need to be polished. To facilitate the polishing work, a direction adjustment mechanism is used to adjust the position of the placement seat, improving polishing efficiency. Existing adjustment mechanisms typically use cylinders to move the placement seat to achieve the user's desired position. However, in actual use, the following problems exist: when adjusting the position of the placement platform, it can only adjust left and right. When the ceramic insert is inserted into the surface of the placement platform, because the lengths of the ceramic inserts vary, if the length of the ceramic insert is longer than the insertion hole, it is easy for the ceramic insert to break during the grinding process due to the influence of the grinding force, causing trouble for the workers. To address these issues, we propose a direction adjustment mechanism for ceramic insert processing. Utility Model Content
[0003] The purpose of this utility model is to provide a direction adjustment mechanism for processing ceramic inserts. Its advantage is that it is easy to adjust the insertion depth of the ceramic insert, thereby improving the efficiency of grinding the cross-section of the ceramic insert.
[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a direction adjustment mechanism for ceramic insert processing, comprising a fixed plate, a bearing plate bolted to the right side of the top of the fixed plate, a first cylinder bolted to the left side of the bearing plate, a placement seat bolted to the left side of the first cylinder, a second electric push rod bolted to the top of the inner cavity of the placement seat, a placement plate bolted to the bottom of the second electric push rod, support plates bolted to both sides of the top of the placement plate, a first electric push rod bolted to the inner side of the support plate, a sliding plate bolted to one side of the first electric push rod, and a C-shaped plate bolted to one side of the sliding plate.
[0005] The above technical solution allows for the adjustment of the distance between the limiting groove and the socket via the second electric push rod, enabling the insertion and placement of ceramic ferrules of different lengths. This improves the efficiency of processing the end face of the ceramic ferrule and indirectly protects the ceramic ferrule. The first electric push rod, sliding plate, and C-shaped plate facilitate the limiting and fixing of the inserted ceramic ferrule, preventing it from shaking during grinding and improving the stability of the grinding process.
[0006] The present invention is further configured such that a base is bolted to the bottom of the fixing plate, a second cylinder is bolted to the top of the inner cavity of the base, a push plate is bolted to the bottom of the second cylinder, and support legs are bolted to all four sides of the bottom of the push plate.
[0007] The above technical solution allows for easy adjustment of the seating height via a second cylinder, push plate, and support legs, making it suitable for workers of different heights and improving their comfort.
[0008] The present invention is further configured such that a limiting post is welded to the inner cavity of the C-shaped plate, and a rubber pad is adhered to the surface of the limiting post.
[0009] The above technical solution allows for the insertion and placement of ceramic inserts of different thicknesses via a limiting post, thus improving the efficiency of limiting and fixing.
[0010] The present invention is further configured such that limiting grooves are provided on both sides of the inner cavity of the placement seat, and both sides of the placement plate are slidably connected to the inner cavity of the limiting grooves by limiting blocks.
[0011] By adopting the above technical solution, the limiting groove allows the limiting block to slide within its inner cavity, thereby improving the stability of the sliding of the placement plate.
[0012] The present invention is further configured such that sliding grooves are provided on both sides of the top of the placement plate, and the bottom of the sliding plate is slidably connected to the inner cavity of the sliding groove by a slider.
[0013] The above technical solution allows the slider to slide within its inner cavity via a groove, thus improving the stability of the sliding plate.
[0014] The present invention is further configured such that the top of the placement base has an insertion port, the diameter of which is smaller than the radius of the C-shaped plate.
[0015] The above technical solution improves the stability of ceramic ferrule insertion by setting the relationship between the socket and the C-shaped plate diameter.
[0016] In summary, this utility model has the following beneficial effects: 1. The distance between the limiting groove and the socket can be adjusted by the second electric push rod, which can insert ceramic ferrules of different lengths, improve the efficiency of processing the end face of the ceramic ferrule, and indirectly protect the ceramic ferrule. The first electric push rod, sliding plate and C-shaped plate can be used to limit and fix the inserted ceramic ferrule, prevent the ceramic ferrule from shaking during the grinding process, and improve the stability of grinding. 2. The second cylinder, push plate, and support legs facilitate the adjustment of the placement seat's height, allowing it to be used by workers of different heights and improving their comfort. The limiting groove allows the limiting block to slide within its inner cavity, improving the stability of the placement plate's sliding. The sliding groove allows the slider to slide within its inner cavity, further improving the stability of the sliding plate's sliding. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a rear view of the overall structure of the fixing plate of this utility model; Figure 3 This is a cross-sectional view of the overall structure of the C-shaped plate of this utility model.
[0018] Reference numerals in the attached drawings: 1. Fixing plate; 2. Base; 3. Support leg; 4. C-shaped plate; 5. Socket; 6. Sliding plate; 7. Placement seat; 8. First electric push rod; 9. Support plate; 10. Placement plate; 11. First cylinder; 12. Bearing plate; 13. Second electric push rod; 14. Limiting groove; 15. Second cylinder; 16. Push plate; 17. Limiting post. Detailed Implementation
[0019] The present invention will be further described in detail below with reference to the accompanying drawings.
[0020] Example 1: refer to Figures 1-3 A direction adjustment mechanism for processing ceramic inserts includes a fixed plate 1, a bearing plate 12 bolted to the right side of the top of the fixed plate 1, a first cylinder 11 bolted to the left side of the bearing plate 12, a placement seat 7 bolted to the left side of the first cylinder 11, a second electric push rod 13 bolted to the top of the inner cavity of the placement seat 7, a placement plate 10 bolted to the bottom of the second electric push rod 13, support plates 9 bolted to both sides of the top of the placement plate 10, a first electric push rod 8 bolted to the inner side of the support plate 9, a sliding plate 6 bolted to one side of the first electric push rod 8, and a C-shaped plate 4 bolted to one side of the sliding plate 6.
[0021] Furthermore, a limiting post 17 is welded to the inner cavity of the C-shaped plate 4. A rubber pad is adhered to the surface of the limiting post 17. The limiting post 17 facilitates the insertion and placement of ceramic inserts of different thicknesses, thereby improving the efficiency of limiting and fixing.
[0022] Furthermore, limiting grooves 14 are provided on both sides of the inner cavity of the placement seat 7, and both sides of the placement plate 10 are slidably connected to the inner cavity of the limiting grooves 14 through limiting blocks. Through the limiting grooves 14, the limiting blocks can slide in their inner cavities, thereby improving the sliding stability of the placement plate 10.
[0023] Furthermore, grooves are provided on both sides of the top of the placement plate 10. The bottom of the sliding plate 6 is slidably connected to the inner cavity of the groove through a slider. The slider can slide in the inner cavity through the groove, which improves the sliding stability of the sliding plate 6.
[0024] Furthermore, the top of the placement base 7 is provided with a socket 5, the diameter of which is smaller than the radius of the C-shaped plate 4. By setting the relationship between the diameter of the socket 5 and the C-shaped plate 4, the stability of the ceramic ferrule insertion and placement is improved.
[0025] Example 2: refer to Figure 1 and Figure 2 A direction adjustment mechanism for ceramic insert processing includes a base 2 bolted to the bottom of a fixed plate 1, a second cylinder 15 bolted to the top of the inner cavity of the base 2, a push plate 16 bolted to the bottom of the second cylinder 15, and support legs 3 bolted to all four sides of the bottom of the push plate 16. The second cylinder 15, the push plate 16, and the support legs 3 facilitate the adjustment of the height of the placement seat 7, allowing it to be used by workers of different heights and improving the comfort of the workers.
[0026] Brief description of usage: First, the user inserts the ceramic ferrule to be polished into the inner cavity of the placement base 7 through the insertion port 5, placing it on the surface of the placement plate 10 and the inner side of the C-shaped plate 4. Next, the user activates the first electric push rod 8 via an external controller. The first electric push rod 8 pushes the sliding plate 6 to move, which in turn pushes the C-shaped plate 4 to move. The movement of the C-shaped plate 4 causes the limiting post 17 to fit against the surface of the ceramic ferrule. When the end of the ceramic ferrule is too high above the end face of the placement base 7, the user activates the second electric push rod 13 via the external controller. The second electric push rod 13 pushes the placement plate 10 to move, causing the ceramic ferrule placed on the surface to move downwards. The user can adjust the end of the ceramic ferrule according to their needs. The user can adjust the height of the ceramic insert by starting the first cylinder 11 via the external controller. The first cylinder 11 pushes the placement seat 7 to move, which in turn moves the ceramic insert. The user can adjust the position of the ceramic insert according to their own position. When the height of the placement seat 7 needs to be adjusted, the user can start the second cylinder 15 via the external controller. The second cylinder 15 pushes the push plate 16 to move, which in turn pushes the support leg 3 to move. The support leg 3 moves, and the fixing plate 1 automatically rises. At the same time, the fixing plate 1 raises the placement seat 7. The user can adjust the height of the placement seat 7 according to their own needs. Finally, the user can remove the grinding equipment and grind the end face of the ceramic insert.
[0027] It should be noted that parts have a lifespan and can be replaced during regular maintenance when they no longer meet performance requirements. Deterioration in performance due to prolonged use of parts is not a design defect of this application.
[0028] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
Claims
1. A direction adjustment mechanism for processing ceramic inserts, comprising a fixing plate (1), characterized in that: The top right side of the fixed plate (1) is bolted to a bearing plate (12), the left side of the bearing plate (12) is bolted to a first cylinder (11), the left side of the first cylinder (11) is bolted to a placement seat (7), the top of the inner cavity of the placement seat (7) is bolted to a second electric push rod (13), the bottom of the second electric push rod (13) is bolted to a placement plate (10), both sides of the top of the placement plate (10) are bolted to support plates (9), the inner side of the support plate (9) is bolted to a first electric push rod (8), one side of the first electric push rod (8) is bolted to a sliding plate (6), and one side of the sliding plate (6) is bolted to a C-shaped plate (4).
2. The direction adjustment mechanism for ceramic ferrule processing according to claim 1, characterized in that: The bottom of the fixed plate (1) is bolted to a base (2), the top of the inner cavity of the base (2) is bolted to a second cylinder (15), the bottom of the second cylinder (15) is bolted to a push plate (16), and the bottom of the push plate (16) is bolted to a support leg (3) around its perimeter.
3. The direction adjustment mechanism for ceramic ferrule processing according to claim 1, characterized in that: The inner cavity of the C-shaped plate (4) is welded with a limiting post (17), and the surface of the limiting post (17) is bonded with a rubber pad.
4. The direction adjustment mechanism for ceramic ferrule processing according to claim 1, characterized in that: The placement seat (7) has a limiting groove (14) on both sides of its inner cavity, and the placement plate (10) is slidably connected to the inner cavity of the limiting groove (14) by limiting blocks on both sides.
5. The direction adjustment mechanism for ceramic ferrule processing according to claim 1, characterized in that: The top of the placement plate (10) is provided with grooves on both sides, and the bottom of the sliding plate (6) is slidably connected to the inner cavity of the groove by a slider.
6. The direction adjustment mechanism for ceramic ferrule processing according to claim 1, characterized in that: The top of the placement seat (7) is provided with an insertion port (5), the diameter of which is smaller than the radius of the C-shaped plate (4).