An apparatus for processing and forming an electro-fused zirconia-corundum brick

Abstract

The utility model discloses a kind of electric melting zirconia corundum brick processing forming devices, comprising: cutting assembly, it is provided with multiple side-by-side arrangement first conveyor, the gap is provided between two adjacent first conveyor, gap is provided with wire saw, the top of wire saw is provided with first mounting beam and first cylinder, first mounting beam is connected with the handle of wire saw and the movable rod of first cylinder respectively;First transplanting component, it is provided with six parallel and in the same plane conveying roller, six conveying rollers are divided into two groups, two conveying rollers are provided in a group, four conveying rollers are provided in another group, the interval between first conveying roller and second conveying roller, and the interval between third conveying roller and fourth conveying roller are all greater than normal interval. Thus, corundum brick blank cutting precision and efficiency are high, the continuity and automation level of corundum brick blank production process, the security and reliability of corundum brick blank operation process and the like advantages.

Description

Technical Field

[0001] This utility model relates to the field of mechanical engineering, and in particular to an electrofused zirconia corundum brick processing and forming device. Background Technology

[0002] Fused zirconia-corundum bricks (hereinafter referred to as corundum bricks) are key materials in high-temperature environments such as industrial furnaces and kilns, and their quality directly affects the service life and working efficiency of related equipment. With the continuous improvement of modern industry's requirements for refractory material performance, traditional corundum brick production methods can no longer meet the growing market demands for product quality, production efficiency, and energy conservation and environmental protection. In traditional processes, the cutting and forming of corundum brick blanks often suffers from low precision and low yield. Furthermore, damage or deformation can easily occur during material transfer between different processes, affecting the quality of the final product. In addition, due to the lack of effective monitoring methods, temperature control and equipment operation status monitoring during the production process are not precise enough, which not only increases energy consumption but may also shorten the equipment's service life. Utility Model Content

[0003] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0004] Therefore, this utility model discloses an electrofused zirconia corundum brick processing and forming device, comprising:

[0005] The cutting assembly has multiple first conveyor belts arranged side by side, with a gap between two adjacent first conveyor belts. A wire saw is installed in the gap, and a first mounting beam and a first cylinder are installed above the wire saw. The first mounting beam is connected to the saw handle of the wire saw and the movable rod of the first cylinder, respectively.

[0006] The first transplanting assembly has six parallel conveyor rollers on the same plane. The six conveyor rollers are divided into two groups, one group has two conveyor rollers and the other group has four conveyor rollers. The distance between the first and second conveyor rollers and the distance between the third and fourth conveyor rollers are both greater than the normal distance.

[0007] In addition, the electrofused zirconia corundum brick processing and forming apparatus disclosed in this utility model may also have the following additional technical features:

[0008] In one embodiment of this utility model, it further includes:

[0009] The second transplanting assembly is provided with multiple second conveyor belts. The second conveyor belts are positioned between two conveyor rollers with a spacing greater than the normal spacing. An mounting plate is provided below the second conveyor belts, and a second cylinder is provided below the mounting plate. The mounting plate is connected to the movable rods of the second conveyor belts and the second cylinders respectively. The main body of the second cylinder is mounted on a bracket.

[0010] In one embodiment of the present invention, a second mounting beam is provided at one end of the conveying roller, and the second mounting beam is connected to the bracket.

[0011] In one embodiment of this utility model, the first conveyor belt is provided with a support leg, the main body of the first cylinder is disposed on the third mounting beam, and the third mounting beam is connected to the support leg.

[0012] In one embodiment of this utility model, a sliding rod is provided on the support leg, and the first mounting beam is slidably disposed on the sliding rod.

[0013] In one embodiment of this utility model, proximity sensors are respectively provided on the first mounting beam and the slide rod.

[0014] In one embodiment of this utility model, a temperature sensor is provided on the wire saw.

[0015] In one embodiment of this utility model, the axis of rotation of the first conveyor belt and the axis of rotation of the conveyor roller are parallel to each other.

[0016] The electrofused zirconia-corundum brick processing and forming apparatus disclosed in this utility model has the following beneficial effects:

[0017] 1) By setting up multiple parallel first conveyor belts and wire saws in the gaps between them, the cutting accuracy and efficiency of corundum brick blanks can be effectively improved.

[0018] 2) By utilizing the specially spaced conveyor rollers in the first transfer assembly in conjunction with the second transfer assembly, the smooth transfer of corundum brick blanks between different processes is achieved, improving the continuity and automation level of production.

[0019] 3) The device uses monitoring components such as temperature sensors and proximity sensors to ensure the safety and reliability of the operation process and extend the service life of the equipment.

[0020] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0021] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0022] Figure 1 This is a schematic diagram of the structure of the electrofused zirconia corundum brick processing and forming device disclosed in this utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the cutting component disclosed in this utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the first transplanting component disclosed in this utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the second transplanting component disclosed in this utility model;

[0026] As shown in the figure:

[0027] 100-Cut assembly;

[0028] 101-First conveyor belt, 102-Wire saw, 103-First mounting beam, 104-First cylinder, 105-Support leg, 106-Third mounting beam, 107-Slide rod;

[0029] 200 - First transplanting component;

[0030] 201 - Conveyor roller; 202 - Second mounting beam;

[0031] 300 - Second transplanting component;

[0032] 301-Second conveyor belt, 302-Mounting plate, 303-Second cylinder, 304-Bracket;

[0033] 400-Corundum brick blank. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0035] The following describes an embodiment of the electrofused zirconia-corundum brick processing and forming apparatus with reference to the accompanying drawings.

[0036] like Figure 1 As shown, an electrofused zirconia-corundum brick processing and forming apparatus includes:

[0037] like Figure 2As shown, the cutting assembly 100 is provided with multiple first conveyor belts 101 arranged side by side. A gap is provided between two adjacent first conveyor belts 101. A wire saw 102 is provided in the gap. A first mounting beam 103 and a first cylinder 104 are provided above the wire saw 102. The first mounting beam 103 is connected to the saw handle of the wire saw 102 and the movable rod of the first cylinder 104, respectively.

[0038] like Figure 3 As shown, the first transplanting assembly 200 is provided with six parallel conveyor rollers 201 on the same plane. The six conveyor rollers 201 are divided into two groups. One group has two conveyor rollers 201 and the other group has four conveyor rollers 201. The distance between the first and second conveyor rollers 201 and the distance between the third and fourth conveyor rollers 201 are both greater than the normal distance.

[0039] In addition, the electrofused zirconia-corundum brick processing and forming device also includes:

[0040] like Figure 4 As shown, the second transplanting assembly 300 is provided with multiple second conveyor belts 301. The second conveyor belts 301 are positioned between two conveyor rollers 201 with a spacing greater than the normal spacing. A mounting plate 302 is provided below the second conveyor belts 301, and a second cylinder 303 is provided below the mounting plate 302. The mounting plate 302 is connected to the movable rods of the second conveyor belts 301 and the second cylinder 303 respectively. The main body of the second cylinder 303 is mounted on a bracket 304.

[0041] A second mounting beam 202 is provided at one end of the conveyor roller 201, and the second mounting beam 202 is connected to the bracket 304.

[0042] The first conveyor belt 101 is provided with a support leg 105, and the main body of the first cylinder 104 is provided on the third mounting beam 106. The third mounting beam 106 is connected to the support leg 105.

[0043] A slide bar 107 is provided on the support leg 105, and the first mounting beam 103 is slidably mounted on the slide bar 107.

[0044] Proximity sensors are respectively installed on the first mounting beam 103 and the slide bar 107.

[0045] A temperature sensor is installed on the wire saw 102.

[0046] The axis of rotation of the first conveyor belt 101 and the axis of rotation of the conveyor roller 201 are parallel to each other.

[0047] Specifically, in order to ensure that the device can operate smoothly, the operator first needs to set up two first transfer components 200 and two second transfer components 300. One first transfer component 200 and one second transfer component 300 are used to guide the corundum brick blank into the cutting component 100, while the other first transfer component 200 and the other second transfer component 300 are responsible for exporting the corundum brick blank 400 that has been cut.

[0048] During the import process, the second cylinder 303 in the second transfer assembly 300 extends upward, raising the mounting plate 302 and its second conveyor belt 301 to a position higher than the corresponding conveyor roller 201 in the first transfer assembly 200. At this time, the corundum brick blank is placed on the raised second conveyor belt 301 and moves to directly above the conveyor roller 201 as the second conveyor belt 301 moves. Subsequently, the second cylinder 303 descends, allowing the corundum brick blank to fall smoothly onto the conveyor roller 201.

[0049] The corundum brick blanks are transported by conveyor rollers 201 to the first conveyor belt 101 of the cutting assembly 100, where they are positioned for precise cutting. Once the corundum brick blanks reach the predetermined position, the first cylinder 104 is activated, driving the wire saw 102 downwards to perform the cutting action. Because gaps are left between the multiple parallel first conveyor belts 101 for the wire saw 102 to pass through, efficient simultaneous cutting of multiple bricks is possible.

[0050] The wire saw 102 is equipped with a temperature sensor to monitor temperature changes during the cutting process, ensuring both cutting quality and equipment safety.

[0051] After cutting, the corundum brick blank 400 continues to advance along the first conveyor belt 101 until it reaches above the corresponding conveyor roller 201 in another first transfer assembly 200. At this time, the second cylinder 303 of the second transfer assembly 300 located in this area is activated again, causing the second conveyor belt 301 to rise, thereby lifting the corundum brick blank 400. Then, the second conveyor belt 301 operates, safely and stably transporting the finished corundum brick blank 400 to the next process or directly packaging and warehousing.

[0052] In summary, the electrofused zirconia-corundum brick processing and forming device disclosed in this utility model effectively improves the cutting accuracy and efficiency of corundum brick blanks 400 by setting multiple parallel first conveyor belts 101 and wire saws 102 in the gaps between them; by utilizing the specially spaced conveyor rollers 201 in the first transfer component 200 and their cooperation with the second transfer component 300, the smooth transfer of corundum brick blanks 400 between different processes is achieved, improving the continuity and automation level of production; the device uses monitoring elements such as temperature sensors and proximity sensors to ensure the safety and reliability of the operation process and extend the service life of the equipment.

[0053] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A device for processing and forming electrofused zirconia-corundum bricks, characterized in that, include: A cutting assembly (100) is provided with a plurality of first conveyor belts (101) arranged side by side. A gap is provided between two adjacent first conveyor belts (101). A wire saw (102) is provided in the gap. A first mounting beam (103) and a first cylinder (104) are provided above the wire saw (102). The first mounting beam (103) is connected to the saw handle of the wire saw (102) and the movable rod of the first cylinder (104) respectively. The first transplanting assembly (200) is provided with six parallel conveyor rollers (201) on the same plane. The six conveyor rollers (201) are divided into two groups. One group has two conveyor rollers (201) and the other group has four conveyor rollers (201). The distance between the first and second conveyor rollers (201) and the distance between the third and fourth conveyor rollers (201) are both greater than the normal distance.

2. The electrofused zirconia-corundum brick processing and forming apparatus as described in claim 1, characterized in that, Also includes: The second transplanting assembly (300) is provided with a plurality of second conveyor belts (301). The second conveyor belts (301) are positioned between two conveyor rollers (201) with a spacing greater than the normal spacing. An mounting plate (302) is provided below the second conveyor belts (301). A second cylinder (303) is provided below the mounting plate (302). The mounting plate (302) is connected to the movable rods of the second conveyor belts (301) and the second cylinders (303). The main body of the second cylinder (303) is mounted on a bracket (304).

3. The electrofused zirconia-corundum brick processing and forming apparatus as described in claim 2, characterized in that, A second mounting beam (202) is provided at one end of the conveyor roller (201), and the second mounting beam (202) is connected to the bracket (304).

4. The electrofused zirconia-corundum brick processing and forming apparatus as described in claim 1, characterized in that, The first conveyor belt (101) is provided with a support leg (105), and the main body of the first cylinder (104) is provided on the third mounting beam (106), which is connected to the support leg (105).

5. The electrofused zirconia-corundum brick processing and forming apparatus as described in claim 4, characterized in that, The support leg (105) is provided with a slide rod (107), and the first mounting beam (103) is slidably mounted on the slide rod (107).

6. The electrofused zirconia-corundum brick processing and forming apparatus as described in claim 5, characterized in that, The first mounting beam (103) and the slide bar (107) are respectively equipped with proximity sensors.

7. The electrofused zirconia-corundum brick processing and forming apparatus as described in claim 1, characterized in that, A temperature sensor is installed on the wire saw (102).

8. The electrofused zirconia-corundum brick processing and forming apparatus as described in claim 1, characterized in that, The axis of rotation of the first conveyor belt (101) and the axis of rotation of the conveyor roller (201) are parallel to each other.

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