Crystal bar breaking and crystal taking vehicle
Patent Information
- Application Number
- CN202521882037.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-02
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-09-02
AI Technical Summary
[0009]本实用新型的有益效果是:该晶棒破碎取晶车,使用时,先将顶盖打开,将晶棒从固定框顶部放置到固定框、活动框之间晶棒落到阻挡块处被挡住,然后,第二液压油缸的活塞杆收缩带动两个连接架相互靠近,从而使得破碎结构和多晶收集框架相互靠近,大破碎尖锥逐渐穿过通孔插到活动框内侧,大破碎尖锥对活动框内侧晶棒进行挤压破碎,同时,大破碎尖锥对晶棒加压后使得小破碎尖锥也将晶棒顶紧破碎,另外,破碎时防护板贴在活动框外侧,防止破碎的物料飞溅出来,破碎后的晶棒落到下方存储起来,可以再放入下一个晶棒进行破碎,当破碎完成后需要取出破碎后的晶棒时,可以通过旋转油缸带动旋转架转动,通过旋转架带动双向移动机构、多晶收集框架转动,将多晶收集框架转动至水平状态,然后,将活动框与固定框连接的螺栓拧下,再把活动框打开即可取出破碎后的晶棒,或者,将多晶收集框架转动至向下倾斜的状态,使得顶盖的那一端更低,将顶盖打开,再重力作用下使得破碎后的晶棒滑落出来。综上所述,本实用新型双向移动机构带动破碎结构与多晶收集框架靠近,上下错开的大、小破碎尖锥双向挤压晶棒,破碎高效;多晶收集框架的活动框可拆、顶盖可转,还能通过旋转油缸将框架调至水平或倾斜状态,方便快速取出物料。
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Figure CN224780976U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of crystal extraction vehicle technology, and in particular to a crystal rod crushing and crystal extraction vehicle. Background Technology
[0002] In the field of crystal rod processing, crystal rod crushing and extraction are crucial preliminary steps for subsequent processes. However, current crystal rod crushing and extraction equipment on the market suffers from significant technical shortcomings: Firstly, existing equipment mostly employs a single-direction crushing structure, using only a single-sided cone or pressure component to crush the crystal rod. This can easily lead to incomplete crushing due to uneven force, resulting in localized residual intact crystal blocks that require secondary crushing, severely impacting processing efficiency. Secondly, the crystal rod collection components of these devices are often fixed integrated designs or can only achieve a single-angle opening and closing operation. Removing the crushed crystal rods requires manual cleaning inside the equipment or disassembly of multiple connecting components, making the operation cumbersome and labor-intensive. Therefore, there is an urgent need to develop a crystal rod crushing and extraction vehicle that uses a bidirectional moving mechanism to bring the crushing structure closer to the polycrystalline collection frame, with staggered large and small crushing cones bidirectionally squeezing the crystal rod for high-efficiency crushing. Furthermore, the polycrystalline collection frame should have a detachable movable frame and a rotatable top cover, and the frame can be adjusted to a horizontal or tilted state via a rotating hydraulic cylinder for convenient and rapid material removal. This would overcome the shortcomings of current practical applications and meet current needs. Summary of the Invention
[0003] The purpose of this invention is to provide a crystal rod crushing and crystal extraction vehicle to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: A crystal rod crushing and crystal extraction vehicle includes a trolley, a gantry, a front-end frame, a lifting mechanism, a bidirectional moving mechanism, a polycrystalline collection frame, and a crushing structure. The gantry is fixedly mounted on the trolley. The lifting mechanism is mounted on the gantry and connected to the front-end frame. A rotating frame is rotatably connected to the front side of the front-end frame. A rotating hydraulic cylinder is fixed on the front-end frame and connected to the rotating frame. The rotating hydraulic cylinder drives the rotating frame to rotate. The bidirectional moving mechanism is mounted on the rotating frame. The polycrystalline collection frame and the crushing structure are respectively mounted at both ends of the bidirectional moving mechanism. The crushing structure faces the polycrystalline collection frame. The polycrystalline collection frame includes a fixed frame, a movable frame, a top cover, a hinge, and a blocking block. The top cover is rotatably connected to the top of the fixed frame via the hinge. One end of the movable frame is rotatably connected by multiple hinges, and the other ends of the fixed frame and the movable frame are detachably fixed by multiple bolts. A blocking block is fixed in the middle of the fixed frame, and multiple small crushing cones are fixed inside the fixed frame. The crushing structure includes: a base plate, a large crushing cone, a protective plate, a spring, and guide rods. A protective plate is provided on the front side of the base plate, and multiple guide rods penetrating the base plate are fixed on the protective plate. The guide rods slide in contact with the base plate, and a spring is installed on the outer side of each guide rod. One end of the spring is fixed to the protective plate, and the other end is fixed to the base plate. Multiple large crushing cones penetrating the protective plate are fixed on the base plate, and the large crushing cones slide in contact with the protective plate. Multiple through holes for the large crushing cones to pass through are provided on the movable frame.
[0005] Preferably, the multiple large crushing cones and the multiple small crushing cones are staggered vertically.
[0006] Preferably, the bidirectional moving mechanism includes: a connecting frame, a slider, a crossbar, and a second hydraulic cylinder. There are two connecting frames. The polycrystalline collecting frame and the crushing structure are respectively fixedly installed on one connecting frame. Multiple sliders are fixed to the rear side of each connecting frame. The sliders are slidably installed on the crossbar. The crossbar is fixed to the rotating frame. The two ends of the second hydraulic cylinder are respectively hinged to the two connecting frames.
[0007] Preferably, the lifting mechanism includes: a first hydraulic cylinder, a lifting plate, guide wheels, and chains. The first hydraulic cylinder is fixed to the gantry, and the telescopic end of the first hydraulic cylinder is fixed to the lifting plate. The lifting plate is slidably installed on the gantry. Multiple guide wheels are rotatably connected to the top of the gantry. The chain is multiple and passes through the multiple guide wheels. One end of the chain is fixed to the lifting plate, and the other end is fixed to the front frame.
[0008] Preferably, multiple limiting rollers that roll in contact with the gantry are installed on both sides of the front end frame.
[0009] The beneficial effects of this utility model are as follows: When using this crystal rod crushing and crystal extraction vehicle, first open the top cover, place the crystal rod from the top of the fixed frame between the fixed frame and the movable frame. The crystal rod falls to the blocking block and is stopped. Then, the piston rod of the second hydraulic cylinder retracts, causing the two connecting frames to move closer together, thus bringing the crushing structure and the polycrystalline collection frame closer together. The large crushing cone gradually passes through the through hole and inserts into the inner side of the movable frame. The large crushing cone crushes the crystal rod inside the movable frame. Simultaneously, the pressure from the large crushing cone causes the small crushing cone to also press and crush the crystal rod. Furthermore, during crushing, a protective plate is attached to the outside of the movable frame to prevent further breakage. Material splashes out, and the broken crystal rods fall below for storage. Another crystal rod can be placed in for further crushing. When the crushed crystal rods need to be removed, a rotating cylinder drives a rotating frame, which in turn drives a bidirectional moving mechanism and a polycrystalline collection frame. The polycrystalline collection frame is rotated to a horizontal position. Then, the bolts connecting the movable frame and the fixed frame are unscrewed, and the movable frame is opened to remove the broken crystal rods. Alternatively, the polycrystalline collection frame can be rotated to a downward tilt, lowering the top cover. The top cover is then opened, and gravity causes the broken crystal rods to slide out. In summary, this invention's bidirectional moving mechanism brings the crushing structure closer to the polycrystalline collection frame, and the staggered large and small crushing cones bidirectionally compress the crystal rods, resulting in highly efficient crushing. The movable frame of the polycrystalline collection frame is detachable, and the top cover is rotatable. The rotating cylinder can also adjust the frame to a horizontal or tilted position for convenient and quick material removal. Attached Figure Description
[0010] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0011] Figure 2 This is a partial structural view of the lifting mechanism in this utility model. Figure 1 .
[0012] Figure 3 This is a partial structural view of the lifting mechanism in this utility model. Figure 2 .
[0013] Figure 4 This is a partial structural view of the front frame in this utility model.
[0014] Figure 5 This is a partial structural view of the bidirectional moving mechanism in this utility model. Figure 1 .
[0015] Figure 6 This is a partial structural view of the bidirectional moving mechanism in this utility model. Figure 2 .
[0016] Figure 7 This is a perspective view of the polycrystalline collection frame in this utility model.
[0017] Figure 8 This is a schematic diagram of the polycrystalline collection frame in the open state of this utility model.
[0018] Figure 9 This utility model Figure 8 A schematic diagram showing the placement of the crystal rod.
[0019] Figure 10 This is a perspective view of the fracture structure of this utility model.
[0020] Legend: 1. Trolley; 2. Gantry; 3. Front end frame; 301. Limiting roller; 302. Rotating frame; 303. Rotating cylinder; 4. Lifting mechanism; 401. First hydraulic cylinder; 402. Lifting plate; 403. Guide wheel; 404. Chain; 5. Bidirectional moving mechanism; 501. Connecting frame; 502. Slider; 503. Crossbar; 504. Second hydraulic cylinder; 6. Polycrystalline collection frame; 601. Fixed frame; 6011. Small crushing cone; 602. Movable frame; 6021. Through hole; 603. Top cover; 604. Hinge; 605. Blocking block; 7. Crushing structure; 701. Base plate; 702. Large crushing cone; 703. Protective plate; 704. Spring; 705. Guide rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0022] Specific implementation examples are given below.
[0023] See Figures 1-10In this embodiment of the present invention, a crystal rod crushing and crystal extraction vehicle includes a trolley 1, a gantry 2, a front end frame 3, a lifting mechanism 4, a bidirectional moving mechanism 5, a polycrystalline collection frame 6, and a crushing structure 7. The gantry 2 is fixedly installed on the trolley 1. Multiple limiting rollers 301 that roll in contact with the gantry 2 are respectively installed on both sides of the front end frame 3. The lifting mechanism 4 is installed on the gantry 2 and connected to the front end frame 3. The lifting mechanism 4 is used to drive the front end frame 3 to move up and down. A rotating frame 302 is rotatably connected to the front side of the front end frame 3. A rotating cylinder 303 is fixed on the front end frame 3 and connected to the rotating frame 302. The rotating cylinder 303 is used to drive the rotating frame 302 to rotate. The bidirectional moving mechanism 5 is installed on the rotating frame 302. The polycrystalline collection frame 6 and the crushing structure 7 are respectively installed at both ends of the bidirectional moving mechanism 5. The crushing structure 7 faces the polycrystalline collection frame 6. The bidirectional moving mechanism 5 is used to drive the polycrystalline collection frame 6 and the crushing structure 7 to move closer to or further away from each other.
[0024] The bidirectional moving mechanism 5 includes: a connecting frame 501, a slider 502, a crossbar 503, and a second hydraulic cylinder 504. There are two connecting frames 501. The polycrystalline collecting frame 6 and the crushing structure 7 are respectively fixedly installed on one connecting frame 501. Multiple sliders 502 are fixed on the rear side of each connecting frame 501. The sliders 502 are slidably installed on the crossbar 503. The crossbar 503 is fixed on the rotating frame 302. The two ends of the second hydraulic cylinder 504 are hinged to the two connecting frames 501 respectively. When in use, when the piston rod of the second hydraulic cylinder 504 retracts, the two connecting frames 501 move closer to each other, so that the crushing structure 7 is inserted into the polycrystalline collecting frame 6. When the piston rod of the second hydraulic cylinder 504 pushes outward, the two connecting frames 501 move away from each other, so that the polycrystalline collecting frame 6 and the crushing structure 7 are separated from each other.
[0025] The polycrystalline collection frame 6 includes: a fixed frame 601, a movable frame 602, a top cover 603, a hinge 604, and a blocking block 605. The fixed frame 601 is fixed to the connecting frame 501. The top cover 603 is rotatably connected to the top of the fixed frame 601 via the hinge 604. One end of the fixed frame 601 and the movable frame 602 is rotatably connected via multiple hinges 604. The other end of the fixed frame 601 and the movable frame 602 is detachably fixed via multiple bolts. A blocking block 605 is fixed in the middle of the fixed frame 601. The blocking block 605 is used to block the crystal rod. Multiple small crushing cones 6011 are fixed inside the fixed frame 601. The small crushing cones 6011 are used to crush the crystal rod. In use, the top cover 603 is opened first, and the crystal rod is placed from the top of the fixed frame 601 between the fixed frame 601 and the movable frame 602. The crystal rod falls to the blocking block 605 and is blocked.
[0026] The crushing structure 7 includes: a base plate 701, a large crushing cone 702, a protective plate 703, a spring 704, and guide rods 705. The base plate 701 is fixed to the connecting frame 501. A protective plate 703 is provided on the front side of the base plate 701. Multiple guide rods 705 are fixed on the protective plate 703, penetrating the base plate 701. The guide rods 705 are in sliding contact with the base plate 701. A spring 704 is installed on the outer side of each guide rod 705. One end of the spring 704 is fixed to the protective plate 703, and the other end is fixed to the base plate 701. Multiple large crushing cones 702 penetrating the protective plate 703 are fixed on the base plate 701. The crushing cone 702 slides in contact with the protective plate 703. The movable frame 602 is provided with multiple through holes 6021 for the large crushing cone 702 to pass through. The multiple large crushing cones 702 and multiple small crushing cones 6011 are staggered vertically to prevent them from colliding with each other. When the crushing structure 7 and the polycrystalline collection frame 6 approach each other, the large crushing cone 702 gradually passes through the through holes 6021 and inserts into the inner side of the movable frame 602. The large crushing cone 702 squeezes and crushes the crystal rod inside the movable frame 602. At the same time, the pressure applied by the large crushing cone 702 to the crystal rod causes the small crushing cones 6011 to also press and crush the crystal rod.
[0027] The lifting mechanism 4 includes a first hydraulic cylinder 401, a lifting plate 402, guide wheels 403, and a chain 404. The first hydraulic cylinder 401 is fixed to the gantry 2. The telescopic end of the first hydraulic cylinder 401 is fixed to the lifting plate 402. The lifting plate 402 is slidably mounted on the gantry 2. Multiple guide wheels 403 are rotatably connected to the top of the inside of the gantry 2. There are multiple chains 404 that pass through the multiple guide wheels 403. One end of the chain 404 is fixed to the lifting plate 402, and the other end is fixed to the front frame 3. In use, the first hydraulic cylinder 401 drives the lifting plate 402 to move up and down. The up and down movement of the lifting plate 402 drives one end of the chain 404 to move up and down. The chain 404 drives the front frame 3 to move up and down, thereby adjusting the height.
[0028] The trolley 1 is equipped with a hydraulic station (not shown) that supplies hydraulic oil to the rotary cylinder 303, the first hydraulic cylinder 401, and the second hydraulic cylinder 504.
[0029] Working principle: When using this crystal rod crushing and crystal extraction vehicle, first open the top cover 603, place the crystal rod from the top of the fixed frame 601 between the fixed frame 601 and the movable frame 602. The crystal rod falls to the blocking block 605 and is blocked. Then, the piston rod of the second hydraulic cylinder 504 retracts, causing the two connecting frames 501 to move closer together, thus bringing the crushing structure 7 and the polycrystalline collection frame 6 closer together. The large crushing cone 702 gradually passes through the through hole 6021 and inserts into the inside of the movable frame 602. The large crushing cone 702 squeezes and crushes the crystal rod inside the movable frame 602. At the same time, the pressure from the large crushing cone 702 causes the small crushing cone 6011 to also press and crush the crystal rod. Additionally, during crushing, the protective plate 703 adheres to the movable frame 602. 2. On the outside, to prevent broken materials from splashing out, the broken crystal rods fall below for storage, and the next crystal rod can be placed in for crushing. When the broken crystal rods need to be removed after crushing, the rotating cylinder 303 can drive the rotating frame 302 to rotate, and the rotating frame 302 drives the bidirectional moving mechanism 5 and the polycrystalline collection frame 6 to rotate. Rotate the polycrystalline collection frame 6 to a horizontal state, then unscrew the bolts connecting the movable frame 602 and the fixed frame 601, and then open the movable frame 602 to remove the broken crystal rods. Alternatively, rotate the polycrystalline collection frame 6 to a downward tilted state, so that the end of the top cover 603 is lower, open the top cover 603, and let the broken crystal rods slide out under the action of gravity.
[0030] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A crystal rod crushing and crystal extraction vehicle, characterized in that, The system includes a trolley (1), a gantry (2), a front-end frame (3), a lifting mechanism (4), a bidirectional moving mechanism (5), a polycrystalline collection frame (6), and a crushing structure (7). The gantry (2) is fixedly mounted on the trolley (1). The lifting mechanism (4) is mounted on the gantry (2) and connected to the front-end frame (3). A rotating frame (302) is rotatably connected to the front side of the front-end frame (3). A rotating cylinder (303) is fixed on the front-end frame (3) and connected to the rotating frame (302). The rotating cylinder (303) is used to drive the rotating frame (302) to rotate. The moving mechanism (5) is mounted on the rotating frame (302). The polycrystalline collecting frame (6) and the breaking structure (7) are respectively mounted at both ends of the bidirectional moving mechanism (5). The breaking structure (7) faces the polycrystalline collecting frame (6). The polycrystalline collecting frame (6) includes: a fixed frame (601), a movable frame (602), a top cover (603), a hinge (604), and a blocking block (605). The top cover (603) is rotatably connected to the top of the fixed frame (601) through the hinge (604). One end of the fixed frame (601) and the movable frame (602) are connected by multiple hinges (604). 4) Rotary connection, the other end of the fixed frame (601) and the movable frame (602) are detachably fixed by multiple bolts. A blocking block (605) is fixed in the middle of the fixed frame (601). Multiple small crushing cones (6011) are fixed inside the fixed frame (601). The crushing structure (7) includes: a base plate (701), a large crushing cone (702), a protective plate (703), a spring (704), and a guide rod (705). A protective plate (703) is provided on the front side of the base plate (701). Multiple through-base plate (7011) are fixed on the protective plate (703). 1) A guide rod (705) is slidably in contact with the base plate (701). A spring (704) is installed on the outside of each guide rod (705). One end of the spring (704) is fixed to the protective plate (703) and the other end is fixed to the base plate (701). A plurality of large crushing cones (702) penetrating the protective plate (703) are fixed on the base plate (701). The large crushing cones (702) are slidably in contact with the protective plate (703). A plurality of through holes (6021) for the large crushing cones (702) to pass through are provided on the movable frame (602).
2. The crystal rod crushing and crystal extraction vehicle according to claim 1, characterized in that, The multiple large crushing cones (702) and multiple small crushing cones (6011) are staggered vertically.
3. The crystal rod crushing and crystal extraction vehicle according to claim 1, characterized in that, The bidirectional moving mechanism (5) includes: a connecting frame (501), a slider (502), a crossbar (503), and a second hydraulic cylinder (504). There are two connecting frames (501). The polycrystalline collection frame (6) and the crushing structure (7) are respectively fixedly installed on one connecting frame (501). Each connecting frame (501) has multiple sliders (502) fixed on its rear side. The sliders (502) are slidably installed on the crossbar (503). The crossbar (503) is fixed on the rotating frame (302). The two ends of the second hydraulic cylinder (504) are respectively hinged to the two connecting frames (501).
4. The crystal rod crushing and crystal extraction vehicle according to claim 1, characterized in that, The lifting mechanism (4) includes: a first hydraulic cylinder (401), a lifting plate (402), guide wheels (403) and a chain (404). The first hydraulic cylinder (401) is fixed on the gantry (2). The telescopic end of the first hydraulic cylinder (401) is fixed to the lifting plate (402). The lifting plate (402) is slidably installed on the gantry (2). Multiple guide wheels (403) are rotatably connected to the top of the gantry (2). There are multiple chains (404) that pass through the multiple guide wheels (403). One end of the chain (404) is fixed to the lifting plate (402) and the other end is fixed to the front frame (3).
5. The crystal rod crushing and crystal extraction vehicle according to claim 1, characterized in that, Multiple limiting rollers (301) that roll in contact with the gantry (2) are installed on both sides of the front frame (3).