A cutting device for silicalite bricks for tin bath roof
Patent Information
- Application Number
- CN202521837818.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-28
AI Technical Summary
[0005]本实用新型的目的在于提供一种锡槽顶盖用硅线石砖切割装置,以解决上述背景技术中提出的由于石砖特殊材质在切割装置切割时易产生粉尘,现有技术中切割装置未设置吸尘机构,导致切割粉尘逸散至环境中,对工作环境造成污染的问题
(1)该实用新型中,通过设置吸风罩、支撑网和除尘箱组成的负压吸尘系统,能够在硅线石砖切割过程中实时收集产生的粉尘,有效防止粉尘逸散到工作环境中,显著改善了作业环境质量,保障了操作人员的健康安全。
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Figure CN224780979U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sillimanite brick production technology, specifically a sillimanite brick cutting device for tin bath top cover. Background Technology
[0002] Sillimanite bricks are a type of high-grade refractory material made primarily from natural sillimanite minerals (such as sillimanite, andalusite, and kyanite). They are characterized by their transformation into mullite and free silica at high temperatures, resulting in excellent high-temperature resistance (refractory temperature 1770–1830℃), low thermal expansion coefficient, thermal shock resistance, and resistance to slag and molten glass erosion. Sillimanite bricks are typically produced using high-temperature firing or slurry casting methods. Mullite, corundum powder, and zirconium oxide are often added to the raw materials to enhance their properties. After production, sillimanite bricks require cutting equipment for final preparation.
[0003] For example, patent announcement number CN112140363B provides an adjustable precision stone brick cutting device that can adjust the size of the stone brick cut, eliminates the need for manual pushing of the stone brick, and achieves high cutting efficiency. An adjustable precision stone brick cutting device includes: a base with a first support plate symmetrically arranged on the top of the base; N-shaped blocks symmetrically arranged on the top of the base; a moving cutting device arranged between the upper parts of the N-shaped blocks; and a feeding device arranged on the top of the base. By activating a servo motor, the first rotating shaft is rotated. Then, with the cooperation of the moving cutting device and the feeding device, the stone brick is cut quickly, thereby improving work efficiency. Furthermore, this device is simple to operate, making it easy for users to use.
[0004] Because the special material of stone bricks easily generates dust when the cutting device is used, the cutting device in the above technology is not equipped with a dust collection mechanism, which causes the cutting dust to escape into the environment and pollute the working environment; therefore, the market urgently needs to develop a silicon wire stone brick cutting device for tin bath top cover to help people solve the existing problems. Utility Model Content
[0005] The purpose of this utility model is to provide a silicon wire stone brick cutting device for tin bath top cover, so as to solve the problem mentioned in the background art that the special material of the stone brick is prone to generating dust when the cutting device is cutting, and the existing cutting device does not have a dust collection mechanism, which causes the cutting dust to escape into the environment and pollute the working environment.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a sillimanite brick cutting device for tin bath top cover, comprising a cutting table, a support mesh fixedly connected to the middle of the upper surface of the cutting table, an air suction hood fixedly connected to the lower end of the support mesh inside the cutting table, a rectangular air duct fixedly connected to the middle of the lower end of the air suction hood, a circular air suction pipe fixedly connected to one side of the rectangular air duct, one side of the circular air suction pipe extending out of one end face of the cutting table and connected to a dust collection box, a partition fixedly connected to the lower middle of the interior of the dust collection box, a circular air outlet provided in the middle of the upper surface of the dust collection box, and a barrel-shaped filter screen provided in the middle of the upper part of the partition.
[0007] Preferably, a cutting mechanism is connected to the middle of the upper part of the cutting table, a rectangular connecting ring is fixedly connected to the lower end of the outer wall of the rectangular air duct, a receiving box is provided at the lower end of the rectangular air duct, and C-shaped cross-section connecting strips are fixedly connected to the upper part of both end faces of the receiving box.
[0008] Preferably, two C-shaped cross-section connecting strips are inserted into the middle of each side of the rectangular connecting ring, and a suction fan is fixedly installed on the circular suction pipe.
[0009] Preferably, the upper end of the barrel-shaped filter screen is rotatably connected to the lower end of the circular air outlet on the upper surface of the dust collector via a bearing, a drive motor is fixedly installed inside the dust collector at the lower center of the partition, and a dust removal port is provided on one side of the dust collector.
[0010] Preferably, a rotating shaft is fixedly connected to the lower middle part of the barrel-shaped filter screen, and the lower end of the rotating shaft passes through the partition and is fixedly connected to the output shaft of the drive motor.
[0011] Preferably, a blowpipe is fixedly installed on one side of the inside of the barrel-shaped filter screen, and multiple blowholes are equally spaced on the end face of the blowpipe adjacent to the inner wall of the barrel-shaped filter screen.
[0012] Preferably, an air pump is fixedly connected to the upper end of the blowpipe after it extends into a circular air outlet.
[0013] Compared with the prior art, the beneficial effects of this utility model are: (1) In this utility model, by setting up a negative pressure dust collection system consisting of a suction hood, a support net and a dust collection box, the dust generated during the cutting of sillimanite bricks can be collected in real time, effectively preventing dust from escaping into the working environment, significantly improving the quality of the working environment and ensuring the health and safety of the operators.
[0014] (2) In this utility model, a rotary barrel-shaped filter screen is used in conjunction with a pulse jet cleaning mechanism to realize the self-cleaning function of the filtration system. This not only improves the filtration efficiency but also avoids the problem of easy clogging of traditional fixed filter screens, greatly extending the equipment maintenance cycle and service life.
[0015] (3) In this utility model, an innovative graded collection structure is designed. Through the combination of rectangular air ducts and collection boxes, large and small dust particles are collected separately, which facilitates subsequent processing. Attached Figure Description
[0016] Figure 1 This is a front view of a sillimanite brick cutting device for a tin bath top cover according to the present invention; Figure 2 This is a front sectional view of the cutting device of this utility model; Figure 3 This is a side sectional view of the cutting device of this utility model; Figure 4 This is a main sectional view of the dust collector box of this utility model.
[0017] In the diagram: 1. Cutting table; 101. Support mesh; 102. Cutting mechanism; 2. Suction hood; 201. Rectangular air duct; 202. Circular suction duct; 203. Suction fan; 204. Rectangular connecting ring; 3. Material receiving box; 301. C-section connecting strip; 4. Dust collection box; 401. Partition plate; 402. Circular air outlet; 403. Bearing; 404. Drive motor; 405. Dust removal port; 5. Barrel-shaped filter screen; 501. Rotating shaft; 502. Blowpipe; 503. Blowout nozzle; 504. Air pump. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0019] Please see Figure 1-4This utility model provides an embodiment of a sillimanite brick cutting device for tin bath top covers, comprising a cutting table 1, a support mesh 101 fixedly connected to the middle of the upper end face of the cutting table 1, and a cutting mechanism 102 connected to the middle of the upper end face of the cutting table 1. The sillimanite brick to be cut is fixed to the upper end of the support mesh 101 and then cut by the cutting mechanism 102. An air suction hood 2 is fixedly connected inside the cutting table 1 and to the lower end of the support mesh 101. A rectangular air duct 201 is fixedly connected to the middle of the lower end of the air suction hood 2. A rectangular connecting ring 204 is fixedly connected to the lower end of the outer wall of the rectangular air duct 201. A receiving box 3 is provided at the lower end of the rectangular air duct 201. C-shaped cutters are fixedly connected to the upper ends of both sides of the receiving box 3. Two C-shaped cross-section connecting strips 301 are inserted into the middle of the rectangular connecting ring 204 on both sides. A circular suction pipe 202 is fixedly connected to one side of the rectangular air duct 201. One side of the circular suction pipe 202 extends out of the end face of the cutting table 1 and is connected to the dust collection box 4. A suction fan 203 is fixedly installed on the circular suction pipe 202. The suction fan 203 draws air from the inside of the suction hood 2 through the circular suction pipe 202, making the inside of the suction hood 2 a negative pressure state. The suction hood 2 draws dust generated by the cutting of silicon wire stone slabs through the support net 101 and conveys it to the dust collection box 4. Larger dust particles fall to the collection box 3 by gravity when passing through the rectangular air duct 201.
[0020] Please see Figure 2 and Figure 4 A dust removal port 405 is provided on one side of the dust collector 4. A partition 401 is fixedly connected to the lower middle part of the interior of the dust collector 4. A circular air outlet 402 is provided in the middle of the upper surface of the dust collector 4. A barrel-shaped filter screen 5 is provided in the middle of the upper part of the partition 401. The upper end of the barrel-shaped filter screen 5 and the lower end of the circular air outlet 402 on the upper surface of the interior of the dust collector 4 are rotatably connected by a bearing 403. A blowpipe 502 is fixedly provided on one side of the interior of the barrel-shaped filter screen 5. Multiple blow nozzles 503 are evenly spaced on the end face of the blowpipe 502 adjacent to the inner wall of the barrel-shaped filter screen 5. The upper end of the blowpipe 502... An air pump 504 is fixedly connected to the circular air outlet 402. After the dust-laden airflow enters the dust collection box 4, it is filtered through the barrel-shaped filter screen 5 and discharged upward through the circular air outlet 402 from the inside of the barrel-shaped filter screen 5. The barrel-shaped filter screen 5 rotates synchronously when filtering dust, and centrifugal force prevents a large amount of dust from being adsorbed on the outer wall of the barrel-shaped filter screen 5. At the same time, the air pump 504 supplies air to the blow pipe 502. Multiple blow nozzles 503 on the blow pipe 502 spray the inner wall of the barrel-shaped filter screen 5 in the opposite direction when the barrel-shaped filter screen 5 rotates, so that the dust attached to the outer wall of the barrel-shaped filter screen 5 can be effectively removed.
[0021] Please see Figure 4Inside the dust collector 4, a drive motor 404 is fixedly installed at the lower middle of the partition 401. A rotating shaft 501 is fixedly connected to the lower middle of the barrel-shaped filter screen 5. The lower end of the rotating shaft 501 passes through the partition 401 and is fixedly connected to the output shaft of the drive motor 404. The drive motor 404 drives the barrel-shaped filter screen 5 to rotate slowly.
[0022] Working Principle: During use, the sillimanite brick to be cut is fixed on the upper end of the support net 101, and the cutting mechanism 102 performs the cutting operation. Dust generated during the cutting process is drawn into the suction hood 2 through the support net 101 under the negative pressure of the suction fan 203, and then transported to the dust collection box 4 through the rectangular air duct 201 and the circular suction pipe 202. After entering the dust collection box 4, the dust-laden airflow first passes through the rotating barrel-shaped filter 5 for filtration, and the filtered clean air is discharged from the circular air outlet 402. During this process, the drive motor 404 drives the barrel-shaped filter 5 to rotate slowly and continuously, using centrifugal force to prevent dust accumulation; simultaneously, the air pump 504 performs pulse-style reverse blowing on the inner wall of the barrel-shaped filter 5 through the nozzle 503 on the blowpipe 502, causing the attached dust to fall to the bottom of the partition 401, and finally be collected and cleaned through the dust removal port 405. Larger dust particles fall directly into the collection box 3 due to gravity within the rectangular air duct 201, achieving graded collection.
[0023] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A sillimanite brick cutting device for tin bath top cover, comprising a cutting table (1), characterized in that: A support mesh (101) is fixedly connected to the middle of the upper surface of the cutting table (1). A suction hood (2) is fixedly connected to the lower end of the support mesh (101) inside the cutting table (1). A rectangular air duct (201) is fixedly connected to the middle of the lower end of the suction hood (2). A circular suction pipe (202) is fixedly connected to one side of the rectangular air duct (201). One side of the circular suction pipe (202) extends out of one end face of the cutting table (1) and is connected to a dust collection box (4). A partition (401) is fixedly connected to the lower middle of the interior of the dust collection box (4). A circular air outlet (402) is provided in the middle of the upper surface of the dust collection box (4). A barrel-shaped filter screen (5) is provided in the middle of the upper end of the partition (401).
2. The sillimanite brick cutting device for tin bath top cover according to claim 1, characterized in that: The cutting table (1) is connected to a cutting mechanism (102) at the middle of its upper end. A rectangular connecting ring (204) is fixedly connected to the lower end of the outer wall of the rectangular air duct (201). A receiving box (3) is provided at the lower end of the rectangular air duct (201). C-shaped cross-section connecting strips (301) are fixedly connected to the upper end of both sides of the receiving box (3).
3. The sillimanite brick cutting device for tin bath top cover according to claim 2, characterized in that: The rectangular connecting ring (204) has two C-shaped cross-section connecting strips (301) inserted into the middle of its two sides respectively, and a suction fan (203) is fixedly installed on the circular suction pipe (202).
4. The sillimanite brick cutting device for tin bath top cover according to claim 1, characterized in that: The upper end of the barrel-shaped filter screen (5) is rotatably connected to the lower end of the circular air outlet (402) on the upper surface of the dust collector (4) through a bearing (403). A drive motor (404) is fixedly installed inside the dust collector (4) at the lower middle of the partition (401). A dust removal port (405) is provided on one side of the dust collector (4).
5. The sillimanite brick cutting device for tin bath top cover according to claim 1, characterized in that: The lower middle part of the barrel-shaped filter screen (5) is fixedly connected to a rotating shaft (501), and the lower end of the rotating shaft (501) passes through the partition (401) and is fixedly connected to the output shaft of the drive motor (404).
6. The sillimanite brick cutting device for tin bath top cover according to claim 1, characterized in that: A blowpipe (502) is fixedly installed on one side inside the barrel-shaped filter screen (5), and multiple blowpipes (503) are evenly spaced on the end face of the blowpipe (502) adjacent to the inner wall of the barrel-shaped filter screen (5).
7. The sillimanite brick cutting device for tin bath top cover according to claim 6, characterized in that: The upper end of the blow pipe (502) extends into a circular air outlet (402) and is then fixedly connected to an air pump (504).
Citation Information
Patent Citations
An adjustable precision stone brick cutting device
CN112140363B