Raw material mixing machine for artificial grass processing

CN224780988UActive Publication Date: 2026-09-22JIANGSU RUIYAO FIBER TECH CO LTD
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Patent Information

Application Number
CN202522248017.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2026-09-22
Estimated Expiration
2035-10-24

AI Technical Summary

Technical Problem

上述的混料机在供料环节存在显著问题:混料机通常需要为混料主轴和料斗搅动装置分别配置独立的驱动电机,这种双电机驱动方案不仅增加了设备制造成本和占地面积,更会导致两个执行单元之间存在转速匹配精度低、协同控制响应滞后等系统性问题,造成能源利用率低下和运行可靠性不足的缺陷

Benefits of technology

[0010]本实用新型提供了一种人造草丝加工用原材料混料机。与现有技术相比具备以下有益效果:

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Abstract

The utility model relates to artificial grass processing technical field especially is a raw material mixing machine for artificial grass processing, including base, be provided with mixing mechanism on the base and be used for artificial grass raw material mixing, and mixing mechanism includes: main part assembly, including the box body fixed on the upper end of base, the mixing paddle is rotatably installed between inside left and right two ends of box body, is provided with power component on the base and is used for driving mixing paddle rotation, is provided with the discharge component on the box body and is used for discharging; feeding assembly, including the support fixed on the right side of box body upper end, the fixed hopper has on support, the shaft seat is fixed on hopper upper end, sets up the agitator paddle in the hopper, and agitator paddle upper end rotatable mounting is in the shaft seat, and the driven bevel gear is fixed on agitator paddle upper end, utilizes mechanical drive to have realized power shunt, promotes equipment integration and energy utilization efficiency, only needs single motor to drive mixing paddle and agitator paddle simultaneously.
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Description

Technical Field

[0001] This utility model relates to the field of artificial grass fiber processing technology, specifically to a raw material mixing machine for artificial grass fiber processing. Background Technology

[0002] Artificial turf, as an important material widely used in sports venues, landscaping, and leisure spaces, is subject to increasingly sophisticated production processes and quality requirements. The production of artificial turf uses polymer granules such as polypropylene (PP) and polyethylene (PE) as the base material, and adds specific proportions of color masterbatches, UV stabilizers, flame retardants, and other functional additives to meet different color, durability, and safety requirements. According to CN219190813U, a mixing machine for producing artificial grass fibers is disclosed. This technology discloses a technical solution including a base; two mounting side plates are fixed on the base, and a mixing box is set between the two mounting side plates. Rotating tube A and rotating tube B are fixedly connected to the two ends of the mixing box, respectively. A power mechanism for driving the rotating tube B to rotate is installed on the left mounting side plate; a fixed shaft is installed through the inner side of the rotating tube B; a stirring shaft is rotatably installed in the mixing box; multiple stirring rods are fixed on the stirring shaft; bevel gear B and bevel gear A are respectively set at the ends of the stirring shaft and the fixed shaft, and bevel gear A and bevel gear B are meshed; a fixed rod is connected to the right mounting side plate, and a feed hopper is fixedly installed on the fixed rod. The bottom end of the feed hopper is connected to a discharge pipe C, and the end of the discharge pipe C is located inside the rotating tube A. This technology has the technical effect of "being able to fully mix and stir various plastic particles, and not needing to stop the machine during feeding, resulting in high working efficiency". The aforementioned mixer has significant problems in the feeding process: the mixer usually requires separate drive motors for the mixing spindle and the hopper agitator. This dual-motor drive scheme not only increases the equipment manufacturing cost and floor space, but also leads to systemic problems such as low speed matching accuracy and delayed collaborative control response between the two execution units, resulting in low energy utilization and insufficient operational reliability. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a raw material mixing machine for artificial grass fiber processing. It utilizes mechanical transmission to achieve power diversion, improves equipment integration and energy utilization efficiency, and requires only a single motor to synchronously drive the mixing paddle and the stirring paddle.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a raw material mixing machine for processing artificial grass fibers, comprising a base, wherein a mixing mechanism is provided on the base for mixing artificial grass fiber raw materials, the mixing mechanism comprising: The main component includes a box fixed to the upper end of the base, a mixing paddle rotatably installed between the left and right ends inside the box, a power component on the base for driving the mixing paddle to rotate, and a discharge component on the box for discharging materials. The feeding assembly includes a support fixed to the upper right side of the box, a hopper fixed on the support, a shaft seat fixed at the upper end of the hopper, an agitator inside the hopper, the upper end of the agitator being rotatably mounted on the shaft seat, a driven bevel gear fixed at the upper end of the agitator, an upper shaft being rotatably mounted on the shaft seat, and a driving bevel gear fixed at the left end of the upper shaft and meshing with the driven bevel gear for transmission. The linkage component is installed on the main component and the feeding component and is used for linkage between the mixing paddle and the stirring paddle.

[0005] Preferably, the linkage component includes a first pulley fixed to the right end of the mixing paddle, a shaft bracket fixed to the upper right side of the housing, a lower shaft rod rotatably mounted on the shaft bracket, a second pulley fixed on the lower shaft rod, and a lower transmission belt installed between the second pulley and the first pulley.

[0006] Preferably, the linkage assembly further includes a third pulley fixed on the lower shaft, a fourth pulley fixed at the right end of the upper shaft, and an upper transmission belt installed between the fourth pulley and the third pulley.

[0007] Preferably, the power component includes a frame fixed to the right end of the base, a motor installed inside the frame, a drive pulley fixed to the output end of the motor, a reducer installed on the top of the frame, and the output end of the reducer connected to the mixing paddle. A driven pulley is fixed to the input end of the reducer, and a belt is installed between the driven pulley and the drive pulley.

[0008] Preferably, the discharge component includes a discharge port fixed to the front end of the bottom of the box, a baffle is slidably installed on the upper end of the discharge port, a handle is installed between the two sides of the front end of the discharge port, a support rod is fixed at both ends of the outer wall of the handle, a connecting rod is pivotally connected to the other end of the support rod, and the other end of the connecting rod is pivotally connected to the baffle.

[0009] Preferably, the inner wall of the box is provided with a smooth, non-stick coating, and the non-stick coating completely covers all surfaces of the inner wall of the box that come into contact with the material. Beneficial effects

[0010] This utility model provides a raw material mixing machine for processing artificial grass fibers. Compared with the prior art, it has the following advantages: 1. When the mixing paddle rotates, it drives the first pulley to rotate, which in turn drives the second pulley and the lower shaft to rotate via the lower transmission belt. The third pulley, fixed on the lower shaft, then drives the fourth pulley to rotate via the upper transmission belt, thereby driving the upper shaft to rotate. The driving bevel gear at the left end of the upper shaft meshes with the driven bevel gear fixed on the upper end of the agitator, converting the horizontal rotational motion into vertical rotation, ultimately forcing the agitator in the hopper to work synchronously. The mechanical transmission achieves power diversion, improving equipment integration and energy utilization efficiency. Only a single motor is needed to synchronously drive the mixing paddle and the agitator.

[0011] 2. When the throttle is turned, the rotation of the throttle causes the support rods fixed at both ends of its outer wall to make circular motion. The support rods then push the connecting rod to move through the pivot point. Since the other end of the connecting rod is pivotally connected to the baffle, and the baffle is restricted to sliding linearly inside the upper part of the discharge port, the connecting rod converts the circular motion of the support rod into the horizontal linear motion of the baffle, thereby realizing the opening or closing of the discharge port. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This utility model Figure 1 A schematic diagram of the structure of part A in the middle; Figure 3 This is a schematic diagram of the internal structure of the main component in this utility model; Figure 4 This is a schematic diagram of the internal structure of the feeding component in this utility model; Figure 5 This is a schematic diagram of the linkage component in this utility model.

[0013] In the diagram: 1. Base; 2. Mixing mechanism; 21. Main component; 211. Housing; 212. Mixing paddle; 213. Power unit; 2131. Frame; 2132. Motor; 2133. Drive pulley; 2134. Reducer; 2135. Driven pulley; 2136. Belt; 214. Discharge component; 2141. Discharge port; 2142. Baffle; 2143. Throttle; 2144. Support rod; 2145. 22. Connecting rod; 22. Feeding assembly; 221. Support; 222. Hopper; 223. Shaft seat; 224. Agitator; 225. Driven bevel gear; 226. Upper shaft; 227. Driving bevel gear; 23. Linkage assembly; 231. First pulley; 232. Shaft bracket; 233. Lower shaft; 234. Second pulley; 235. Lower transmission belt; 236. Third pulley; 237. Fourth pulley; 238. Upper transmission belt. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1 - Figure 5 This utility model provides a technical solution: a raw material mixing machine for processing artificial grass fibers, including a base 1, on which a mixing mechanism 2 is provided for mixing artificial grass fiber raw materials. The mixing mechanism 2 includes: The main component 21 includes a box 211 fixed to the upper end of the base 1. A mixing paddle 212 is rotatably installed between the left and right ends inside the box 211. A power component 213 is provided on the base 1 to drive the mixing paddle 212 to rotate. A discharge component 214 is provided on the box 211 for discharging materials. The feeding assembly 22 includes a support 221 fixed to the upper right side of the housing 211, a hopper 222 fixed on the support 221, a bearing 223 fixed to the upper end of the hopper 222, an agitator 224 disposed inside the hopper 222, and the upper end of the agitator 224 rotatably mounted on the bearing 223. A driven bevel gear 225 is fixed to the upper end of the agitator 224. An upper shaft 226 is rotatably mounted on the bearing 223. A driving bevel gear 227 is fixed to the left end of the upper shaft 226 and meshes with the driven bevel gear 225 for transmission. Linkage component 23 is installed on the main component 21 and the feeding component 22 and is used for linkage between the mixing paddle 212 and the stirring paddle 224.

[0016] In this embodiment, when the mixing paddle 212 rotates, it drives the first pulley 231 to rotate, which in turn drives the second pulley 234 and the lower shaft 233 to rotate via the lower transmission belt 235. The third pulley 236, fixed on the lower shaft 233, then drives the fourth pulley 237 to rotate via the upper transmission belt 238, thereby driving the upper shaft 226 to rotate. The driving bevel gear 227 at the left end of the upper shaft 226 meshes with the driven bevel gear 225 fixed on the upper end of the agitator 224, converting the horizontal rotational motion into vertical rotation, ultimately forcing the agitator 224 in the hopper 222 to work synchronously. The mechanical transmission realizes the power diversion, improves the equipment integration and energy utilization efficiency, and only a single motor is needed to synchronously drive the mixing paddle 212 and the agitator 224.

[0017] Specifically, the linkage component 23 includes a first pulley 231 fixed to the right end of the mixing paddle 212, a shaft bracket 232 fixed to the upper right side of the housing 211, a lower shaft rod 233 rotatably mounted on the shaft bracket 232, a second pulley 234 fixed on the lower shaft rod 233, and a lower transmission belt 235 installed between the second pulley 234 and the first pulley 231.

[0018] In this embodiment, when the mixing paddle 212 rotates, it drives the second pulley 234 to rotate through the first pulley 231 and the lower transmission belt 235.

[0019] Specifically, the linkage assembly 23 also includes a third pulley 236 fixed on the lower shaft 233, a fourth pulley 237 fixed on the right end of the upper shaft 226, and an upper transmission belt 238 installed between the fourth pulley 237 and the third pulley 236.

[0020] In this embodiment, when the second pulley 234 rotates, it drives the third pulley 236 to rotate via the lower shaft 233. The third pulley 236 then drives the upper shaft 226 on the fourth pulley 237 to rotate via the upper transmission belt 238.

[0021] Specifically, the power unit 213 includes a frame 2131 fixed to the right end of the base 1. A motor 2132 is installed inside the frame 2131. A drive pulley 2133 is fixed to the output end of the motor 2132. A reducer 2134 is installed on the top of the frame 2131. The output end of the reducer 2134 is connected to the mixing paddle 212. A driven pulley 2135 is fixed to the input end of the reducer 2134. A belt 2136 is installed between the driven pulley 2135 and the drive pulley 2133.

[0022] In this embodiment, the output end of the motor 2132 drives the active pulley 2133 to work with the belt 2136 to drive the driven pulley 2135. The driven pulley 2135 drives the mixing paddle 212 to rotate through the reducer 2134.

[0023] Specifically, the discharge component 214 includes a discharge port 2141 fixed to the bottom front end of the housing 211. A baffle 2142 is slidably installed inside the upper end of the discharge port 2141. A handle 2143 is installed between the two sides of the front end of the discharge port 2141. Support rods 2144 are fixed at both ends of the outer wall of the handle 2143. A connecting rod 2145 is pivotally connected to the other end of the support rod 2144, and the other end of the connecting rod 2145 is pivotally connected to the baffle 2142.

[0024] In this embodiment, when the throttle 2143 is turned, the rotation of the throttle 2143 causes the support rod 2144 fixed at both ends of its outer wall to make a circular motion. The support rod 2144 then pushes the connecting rod 2145 to move through the pivot point. Since the other end of the connecting rod 2145 is pivotally connected to the baffle 2142, and the baffle 2142 is restricted to make a linear sliding inside the upper end of the discharge port 2141, the connecting rod 2145 converts the circular motion of the support rod 2144 into the horizontal linear motion of the baffle 2142, thereby realizing the opening or closing of the discharge port.

[0025] Specifically, the inner wall of the box 211 is provided with a smooth anti-stick coating, and the anti-stick coating completely covers all surfaces of the inner wall of the box 211 that come into contact with the material.

[0026] The working principle and usage process of this utility model are as follows: First, the output end of the motor 2132 drives the active pulley 2133 to cooperate with the belt 2136 to drive the driven pulley 2135. The driven pulley 2135 drives the mixing paddle 212 to rotate through the reducer 2134. When the mixing paddle 212 rotates, it drives the second pulley 234 to rotate through the first pulley 231 and the lower transmission belt 235; when the second pulley 234 rotates, it drives the third pulley 236 to rotate through the lower shaft 233; and the third pulley 236 drives the upper shaft 226 on the fourth pulley 237 to rotate through the upper transmission belt 238. When the mixing paddle 212 rotates, it drives the first pulley 231 to rotate, which in turn drives the second pulley 234 and the lower shaft 233 to rotate via the lower transmission belt 235. The third pulley 236, which is fixed on the lower shaft 233, then drives the fourth pulley 237 to rotate via the upper transmission belt 238, thereby driving the upper shaft 226 to rotate. The driving bevel gear 227 at the left end of the upper shaft 226 meshes with the driven bevel gear 225 fixed on the upper end of the agitator 224, converting the horizontal rotational motion into vertical rotation, ultimately forcing the agitator 224 in the hopper 222 to work synchronously. The mechanical transmission realizes the power diversion, improves the integration of the equipment and the energy utilization efficiency, and only a single motor is needed to drive the mixing paddle 212 and the agitator 224 synchronously.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A raw material mixing machine for processing artificial grass fibers, comprising a base (1), characterized in that: The base (1) is provided with a mixing mechanism (2) for mixing artificial grass fiber raw materials. The mixing mechanism (2) includes: The main component (21) includes a box (211) fixed to the upper end of the base (1), a mixing paddle (212) is rotatably installed between the left and right ends inside the box (211), a power component (213) is provided on the base (1) and used to drive the mixing paddle (212) to rotate, and a discharge component (214) is provided on the box (211) and used to discharge materials; The feeding assembly (22) includes a support (221) fixed on the upper right side of the housing (211), a hopper (222) fixed on the support (221), a bearing seat (223) fixed on the upper end of the hopper (222), an agitator (224) is provided inside the hopper (222), and the upper end of the agitator (224) is rotatably mounted on the bearing seat (223). A driven bevel gear (225) is fixed on the upper end of the agitator (224), and an upper shaft (226) is rotatably mounted on the bearing seat (223). A driving bevel gear (227) is fixed on the left end of the upper shaft (226) and meshes with the driven bevel gear (225) for transmission. The linkage component (23) is set on the main component (21) and the feeding component (22) and is used for linkage between the mixing paddle (212) and the stirring paddle (224).

2. The raw material mixing machine for processing artificial grass fibers according to claim 1, characterized in that: The linkage assembly (23) includes a first pulley (231) fixed to the right end of the mixing paddle (212), a shaft frame (232) fixed to the upper right side of the housing (211), a lower shaft (233) rotatably mounted on the shaft frame (232), a second pulley (234) fixed on the lower shaft (233), and a lower transmission belt (235) installed between the second pulley (234) and the first pulley (231).

3. The raw material mixing machine for processing artificial grass fibers according to claim 2, characterized in that: The linkage assembly (23) also includes a third pulley (236) fixed on the lower shaft (233), a fourth pulley (237) fixed on the right end of the upper shaft (226), and an upper transmission belt (238) installed between the fourth pulley (237) and the third pulley (236).

4. The raw material mixing machine for processing artificial grass fibers according to claim 1, characterized in that: The power unit (213) includes a frame (2131) fixed to the right end of the base (1), a motor (2132) installed inside the frame (2131), a drive pulley (2133) fixed to the output end of the motor (2132), a reducer (2134) installed on the top of the frame (2131), and the output end of the reducer (2134) connected to the mixing paddle (212). A driven pulley (2135) is fixed to the input end of the reducer (2134), and a belt (2136) is installed between the driven pulley (2135) and the drive pulley (2133).

5. The raw material mixing machine for processing artificial grass fibers according to claim 1, characterized in that: The discharge component (214) includes a discharge port (2141) fixed to the bottom front end of the box (211). A baffle (2142) is slidably installed on the upper end of the discharge port (2141). A handle (2143) is installed between the two sides of the front end of the discharge port (2141). Support rods (2144) are fixed at both ends of the outer wall of the handle (2143). A connecting rod (2145) is pivotally connected to the other end of the support rod (2144), and the other end of the connecting rod (2145) is pivotally connected to the baffle (2142).

6. The raw material mixing machine for processing artificial grass fibers according to claim 1, characterized in that: The inner wall of the box (211) is provided with a smooth anti-stick coating, and the anti-stick coating completely covers all surfaces of the inner wall of the box (211) that come into contact with the material.

Citation Information

Patent Citations

  • Mixer for producing artificial grass yarns

    CN219190813U