Vertical plastic particle mixing device

CN224780990UActive Publication Date: 2026-09-22CHIZHOU YONGCHANG PLASTIC PRODUCTS CO LTD
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Patent Information

Application Number
CN202522050287.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2026-09-22
Estimated Expiration
2035-09-23

AI Technical Summary

Technical Problem

[0003]然而,现有结构的立式拌料机在实际使用中,其提升机构的出料口通常处于固定状态,物料被提升至顶部后,只能从一个固定的、位置不变的口部向下抛洒,这种固定点抛洒方式导致所有物料集中回落至筒体内有限的区域,形成明显的“物料堆”,难以覆盖筒体的边角区域,存在大量的混合死角,由于物料抛洒不均匀,不同组分(如基料与色母)的颗粒在筒体内的分布规律不一致,为了达到预期的混合均匀度,不得不极大地延长混合时间,导致生产效率低下、能耗增加,影响使用

Benefits of technology

[0015]本实用新型通过设置在出料管下方可由第一减速电机驱动往复摆动的摆动框,使得从出料管落下的物料能够被一个持续规律摆动的容器接住并抛洒出去,从而彻底改变了物料回落到拌料框内的落点位置,使物料的最终落点得以在大面积范围内持续移动,极大地扩展了物料的抛洒覆盖面积,有效消除了拌料框内的混合死角,避免了传统立式拌料机因固定出料口抛洒而导致的物料集中堆积、混合不均的问题,提高拌料效果。

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Abstract

The utility model relates to the technical field of plastic processing equipment, specifically discloses a vertical type of plastic particle mixing equipment, which comprises a bottom plate, a lifting cylinder fixedly arranged on the top of the bottom plate, an inlet and an outlet formed in the outer side wall of the lifting cylinder respectively, an inlet pipe and an outlet pipe fixedly arranged at the inlet and the outlet respectively, and the inlet pipe and the outlet pipe arranged in an inclined upward and inclined downward manner respectively, wherein the swinging frame driven by the first speed reducer to swing reciprocatingly is arranged below the outlet pipe, so that the material falling from the outlet pipe can be caught by a container swinging regularly and continuously and thrown out, thereby completely changing the falling point position of the material falling back into the mixing frame, greatly expanding the throwing and covering area of the material, effectively eliminating the mixing dead angle in the mixing frame, avoiding the problems of concentrated accumulation and uneven mixing of the material caused by the throwing of the fixed outlet of the traditional vertical type of mixing machine, and improving the mixing effect.
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Description

Technical Field

[0001] This utility model belongs to the technical field of plastic processing equipment, specifically relating to a vertical mixing device for plastic particles. Background Technology

[0002] In the production of plastic products, the thorough and uniform mixing of plastic particles with various additives such as color masterbatch and functional additives is a key preliminary process to ensure the quality of the final product. Vertical mixers are common equipment for completing this process. Their working principle is usually as follows: the material is placed in the cylinder and vertically conveyed upward by the spiral lifting rod at the bottom. After reaching the top, the material is thrown out through the discharge port and falls back to the bottom of the cylinder under the action of gravity. This cycle is repeated to achieve mixing.

[0003] However, in actual use, the discharge port of the existing vertical mixing machine is usually in a fixed state. After the material is lifted to the top, it can only be thrown down from a fixed, unchanging opening. This fixed-point throwing method causes all the material to fall back into a limited area inside the cylinder, forming an obvious "material pile". It is difficult to cover the corner areas of the cylinder, resulting in a large number of mixing dead zones. Due to the uneven throwing of materials, the distribution pattern of particles of different components (such as base material and color masterbatch) in the cylinder is inconsistent. In order to achieve the expected mixing uniformity, the mixing time has to be greatly extended, resulting in low production efficiency, increased energy consumption, and affecting use. Utility Model Content

[0004] The purpose of this invention is to provide a vertical mixing device for plastic particles to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A vertical mixing device for plastic particles includes: a base plate, a lifting cylinder fixedly mounted on the top of the base plate, an inlet and an outlet respectively opened on the outer side wall of the lifting cylinder, an inlet pipe and an outlet pipe respectively fixedly mounted at the inlet and outlet, the inlet pipe and outlet pipe being inclined upward and inclined downward respectively, a mixing frame fixedly mounted at the end of the inlet pipe, the bottom of the mixing frame being frustoconical and having a through opening at the bottom, a flow guiding component and a feeding mechanism being provided below the outlet pipe, and a lifting component being provided on the lifting cylinder;

[0007] The feeding mechanism includes a mounting frame fixedly installed on the top of the base plate. Two symmetrically arranged support frames are fixedly installed on the top of the mounting frame. Both support frames are rotatably connected to the same swing frame via a rotating shaft. The support frame has a swing opening adapted to the swing frame. The openings at the top and bottom of the swing frame gradually narrow from top to bottom and are located directly above the mixing frame. The mounting frame is equipped with a rotating component.

[0008] Preferably, the rotating assembly includes a first geared motor fixedly mounted on the top of the mounting bracket, a rotating rod fixedly mounted on the output end of the first geared motor, and the end of the rotating rod being fixedly connected to the end of the rotating shaft at a corresponding position.

[0009] Preferably, the flow guiding component includes a fixed frame, which is located directly below the discharge pipe, and a swing frame is located directly below the fixed frame. The bottom of the discharge pipe is inserted into the fixed frame, and the bottom of the fixed frame is located within the swing frame.

[0010] Preferably, a plurality of guide plates are provided below the discharge pipe. The guide plate directly below the discharge pipe is vertically arranged, while the plurality of guide plates on both sides are inclinedly arranged, and the plurality of guide plates are arranged in a fan shape as a whole.

[0011] Preferably, each of the two support frames is fixedly provided with a plurality of fixing rods at one end, and the ends of the plurality of fixing rods are fixedly provided on the outer wall of the fixed frame.

[0012] Preferably, the lifting assembly includes a spiral conveying rod rotatably disposed inside the lifting cylinder, a second reduction motor is fixedly disposed at the top of the lifting cylinder, and the top of the spiral conveying rod passes through the top of the lifting cylinder and is fixedly connected to the output end of the second reduction motor.

[0013] Preferably, a fixing frame is fixedly provided on the outer wall of the mixing frame, and both the mounting frame and the fixing frame are fixedly installed on the top of the base plate by support rods.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention utilizes a swing frame located below the discharge pipe, driven by a first geared motor to reciprocate. This allows material falling from the discharge pipe to be caught and thrown out by a continuously and regularly swinging container. This completely changes the landing point of the material within the mixing frame, enabling the final landing point to move continuously over a large area. This significantly expands the material's coverage area, effectively eliminates mixing dead zones within the mixing frame, and avoids the problems of concentrated material accumulation and uneven mixing caused by fixed discharge ports in traditional vertical mixers, thus improving the mixing effect. Attached Figure Description

[0016] Figure 1 This is one of the perspective views of this utility model;

[0017] Figure 2 This is a second perspective view of the present invention;

[0018] Figure 3 This is a schematic diagram of the lifting component in this utility model;

[0019] Figure 4 This is a schematic diagram of the connection structure between the swing frame and the fixed frame in this utility model;

[0020] In the diagram: 1. Base plate; 2. Lifting cylinder; 3. Feed pipe; 4. Discharge pipe; 5. Mixing frame; 6. Mounting frame; 7. Support frame; 8. Swing frame; 9. Rotating shaft; 10. First geared motor; 11. Rotating rod; 12. Fixed frame; 13. Guide plate; 14. Fixed rod; 15. Spiral conveyor rod; 16. Second geared motor; 17. Fixed frame. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1:

[0023] Please see Figure 1 - Figure 4 As shown, a vertical mixing device for plastic particles includes: a base plate 1, a lifting cylinder 2 fixedly installed on the top of the base plate 1, an inlet and an outlet respectively opened on the outer side wall of the lifting cylinder 2, an inlet pipe 3 and an outlet pipe 4 respectively fixedly installed at the inlet and outlet, the inlet pipe 3 and the outlet pipe 4 are respectively inclined upward and inclined downward, a mixing frame 5 is fixedly installed at the end of the inlet pipe 3, the bottom of the mixing frame 5 is shaped like a frustum and has a through opening at the bottom, a flow guiding component and a feeding mechanism are provided below the outlet pipe 4, and a lifting component is provided on the lifting cylinder 2;

[0024] The feeding mechanism includes a mounting frame 6 fixedly installed on the top of the base plate 1. Two symmetrically arranged support frames 7 are fixedly installed on the top of the mounting frame 6. Both support frames 7 are rotatably connected to the same swing frame 8 through a rotating shaft 9. The support frame 7 has a swing opening adapted to the swing frame 8. The openings at the top and bottom of the swing frame 8 are gradually narrowed from top to bottom and are located directly above the mixing frame 5. The mounting frame 6 is equipped with a rotating component.

[0025] The rotating assembly includes a first geared motor 10 fixedly mounted on the top of the mounting bracket 6, a rotating rod 11 fixedly mounted on the output end of the first geared motor 10, and the end of the rotating rod 11 and the end of the rotating shaft 9 at the corresponding position are fixedly connected.

[0026] A fixing frame 17 is fixedly installed on the outer wall of the mixing frame 5. Both the mounting frame 6 and the fixing frame 17 are fixedly installed on the top of the base plate 1 by support rods.

[0027] As can be seen from the above, when the equipment is running, the first reduction motor 10 starts according to the set program and drives the rotating rod 11 to perform forward and reverse rotational motion through its output end. Since the rotating rod 11 is fixedly connected to the end of the rotating shaft 9, the rotational motion is directly transmitted to the rotating shaft 9, thereby driving the entire swing frame 8 to swing regularly at a specific angle with the hinge point (i.e., the rotating shaft 9) of it and the support frame 7 as the axis.

[0028] This mechanical action changes the traditional fixed discharge port mode of vertical mixers. The material falling from the discharge pipe 4 is received into the swing frame 8 which is in swing motion, and then thrown out from the gradually narrowing outlet at the bottom. Since the swing frame 8 itself is constantly moving, the final landing point of the material sweeps continuously in a linear trajectory in the plane above the mixing frame 5, rather than being fixed at a point. This greatly expands the coverage area of ​​the material in the mixing frame 5, effectively eliminates the mixing dead corners at the edges, and facilitates high-speed and high-uniformity mixing processing.

[0029] Specifically, regarding the aforementioned flow guiding component, the flow guiding component includes a fixed frame 12, which is located directly below the discharge pipe 4, and a swing frame 8 is located directly below the fixed frame 12. The bottom of the discharge pipe 4 is inserted into the fixed frame 12, and the bottom of the fixed frame 12 is located inside the swing frame 8.

[0030] Multiple guide plates 13 are provided below the discharge pipe 4. The guide plate 13 directly below the discharge pipe 4 is vertically arranged, while multiple guide plates 13 on both sides are inclined and the multiple guide plates 13 are arranged in a fan shape.

[0031] Each of the two support frames 7 has multiple fixing rods 14 fixedly installed at one end, and the ends of the multiple fixing rods 14 are fixedly installed on the outer wall of the fixing frame 12.

[0032] As can be seen from the above, the fixed frame 12 is securely suspended on the support frame 7 by multiple fixed rods 14. Its core function is to provide a buffer and pre-dispersion space for the material falling from the discharge pipe 4. After the material is collided and guided by the fan-shaped distribution of the guide plates 13, the originally concentrated material flow is effectively dispersed into multiple evenly distributed material flows, and then falls smoothly into the swing frame 8 below it. This avoids the wear, splashing or accumulation that may be caused by a large amount of material concentrating on a certain point on the inner wall of the swing frame 8, and ensures the uniformity and stability of the material receiving in the swing frame 8, which is convenient for subsequent large-area uniform material spreading.

[0033] Example 2:

[0034] The lifting assembly includes a spiral conveyor rod 15 rotatably disposed inside the lifting cylinder 2. A second reduction motor 16 is fixedly disposed on the top of the lifting cylinder 2. The top of the spiral conveyor rod 15 passes through the top of the lifting cylinder 2 and is fixedly connected to the output end of the second reduction motor 16.

[0035] As can be seen from the above, after the second reduction motor 16 starts, it drives the screw conveyor 15 to rotate at high speed inside the lifting cylinder 2. The mixed material located at the bottom of the mixing frame 5 enters the bottom of the lifting cylinder 2 through the bottom opening and feed pipe 3 under the action of gravity. The blades of the rotating screw conveyor 15 continuously push the material from the bottom upward until it is discharged from the discharge pipe 4 located at the top of the lifting cylinder 2, thus completing one lifting cycle. Through multiple lifting cycles, the material is mixed evenly, and the mixing work is completed.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vertical mixing device for plastic particles, characterized in that, include: A base plate (1) is provided with a lifting cylinder (2) fixedly installed on the top of the base plate (1). The outer side wall of the lifting cylinder (2) is provided with an inlet and an outlet respectively. The inlet and outlet are provided with a feed pipe (3) and an outlet pipe (4) respectively. The feed pipe (3) and the outlet pipe (4) are respectively inclined upward and inclined downward. The end of the feed pipe (3) is provided with a mixing frame (5). The bottom of the mixing frame (5) is shaped like a frustum and has an opening at the bottom. The outlet pipe (4) is provided with a flow guide component and a feeding mechanism below it. The lifting cylinder (2) is provided with a lifting component. The feeding mechanism includes a mounting frame (6) fixedly installed on the top of the base plate (1). Two symmetrically arranged support frames (7) are fixedly installed on the top of the mounting frame (6). Both support frames (7) are rotatably connected to the same swing frame (8) through a rotating shaft (9). The support frame (7) has a swing opening adapted to the swing frame (8). The openings at the top and bottom of the swing frame (8) gradually narrow from top to bottom and are located directly above the mixing frame (5). The mounting frame (6) is equipped with a rotating component.

2. The vertical mixing equipment for plastic particles according to claim 1, characterized in that: The rotating assembly includes a first geared motor (10) fixedly mounted on the top of the mounting bracket (6), and a rotating rod (11) fixedly mounted on the output end of the first geared motor (10). The end of the rotating rod (11) is fixedly connected to the end of the rotating shaft (9) at the corresponding position.

3. The vertical mixing equipment for plastic particles according to claim 1, characterized in that: The flow guiding component includes a fixed frame (12), which is located directly below the discharge pipe (4), and a swing frame (8) is located directly below the fixed frame (12). The bottom of the discharge pipe (4) is inserted into the fixed frame (12), and the bottom of the fixed frame (12) is located inside the swing frame (8).

4. The vertical mixing equipment for plastic particles according to claim 3, characterized in that: Multiple guide plates (13) are provided below the discharge pipe (4). The guide plate (13) directly below the discharge pipe (4) is vertically arranged, while the multiple guide plates (13) on both sides are inclined. The multiple guide plates (13) are arranged in a fan shape.

5. A vertical mixing device for plastic particles according to claim 3, characterized in that: Each of the two support frames (7) is fixedly provided with a plurality of fixing rods (14) at one end, and the ends of the plurality of fixing rods (14) are fixedly provided on the outer wall of the fixing frame (12).

6. The vertical mixing equipment for plastic particles according to claim 1, characterized in that: The lifting assembly includes a spiral conveying rod (15) rotatably disposed inside the lifting cylinder (2). A second reduction motor (16) is fixedly disposed on the top of the lifting cylinder (2). The top of the spiral conveying rod (15) passes through the top of the lifting cylinder (2) and is fixedly connected to the output end of the second reduction motor (16).

7. A vertical mixing device for plastic particles according to claim 1, characterized in that: The mixing frame (5) is fixedly provided with a fixing frame (17) on the outer wall. The mounting frame (6) and the fixing frame (17) are both fixedly provided on the top of the base plate (1) by support rods.