Anti-settling slurry shaking device

Abstract

This utility model discloses an anti-sedimentation slurry vibration device, including a swinging vibration mechanism and a slurry stirring mechanism. The swinging vibration mechanism has a base at its bottom, and a drive motor is fixed on the base. The output shaft of the drive motor is connected to a swing arm, and the end of the swing arm is connected to a swing column. The slurry stirring mechanism has a stirring cylinder, and a stirring shaft is movably installed inside the stirring cylinder. A lifting blade is fixed on the stirring shaft. This anti-sedimentation slurry vibration device, through the synergistic effect of rotary stirring and reciprocating vibration, can effectively break up agglomerates, eliminate stirring dead zones, accelerate interface fusion, and promote the uniform distribution of components with different densities. This significantly improves mixing efficiency and uniformity, shortens the mixing cycle, and ensures that the material reaches a more ideal homogenized state. It allows the resin, curing agent, and filler to be fully and uniformly mixed, improving the molding quality of the climbing point.

Description

Technical Field

[0001] This utility model relates to the field of rock climbing support forming equipment, specifically a slurry vibration device to prevent sedimentation. Background Technology

[0002] Climbing holds are functional components that mimic the shape of natural rocks and are installed on the panels of climbing walls. They are mainly divided into resin (epoxy resin, unsaturated resin) and plastic (PU foam, nylon). The former is mostly used in indoor climbing gyms, while the latter can be used in both indoor and outdoor settings. Mold casting is the most common molding method for resin holds. Silicone molds or fiberglass molds are used, and a release agent is applied to the inner wall of the mold in advance to prevent the holds from sticking to the mold after molding.

[0003] Regarding patents for processing molds for rock climbing supports, a search revealed Chinese patent CN219486328U, which discloses a hollow mold for forming rock climbing supports. The patent includes a hollow mold body, which has a hollow structure and a fixed base at the bottom. An ejector component is provided in the middle of the fixed base.

[0004] Although the above-mentioned device can facilitate quick demolding and reduce the difficulty of demolding, in the actual casting process, the prepared mixture of resin, curing agent and filler is slowly injected into the mold cavity. During the process, the outer wall of the mold needs to be tapped lightly to remove internal air bubbles. The mold filled with material is placed in a room temperature or constant temperature environment (resin usually needs 2-4 hours to cure). After the material is completely hardened, the mold is opened and the support is removed, and then subsequent processing such as rough edge grinding is performed.

[0005] During the above-mentioned mixing process: the material density difference between resin, curing agent and filler is too large. The denser filler will sink due to gravity, while the less dense resin will float, forming upper and lower layers. The upper part of the mold is mostly resin with low density and almost no filler. This part is fragile after molding and cannot withstand the gripping or stepping force of climbers. It is prone to cracking and breaking during use, reducing the safety during use. Utility Model Content

[0006] The purpose of this invention is to provide a slurry shaking device to prevent sedimentation, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, a slurry oscillation device for preventing sedimentation is provided, comprising a swing oscillation mechanism and a slurry stirring mechanism. The swing oscillation mechanism has a base at its bottom, and a drive motor is fixed on the base. The output shaft of the drive motor is connected to a swing arm, and the end of the swing arm is connected to a swing column. The slurry stirring mechanism has a stirring cylinder, and a stirring shaft is movably arranged inside the stirring cylinder. A lifting blade is fixed on the stirring shaft.

[0008] Furthermore, the base is T-shaped, and an oscillating disk is movably connected to the base via a pin. The oscillating disk has a cuboid structure and a connection port inside. The drive motor drives the oscillating disk to reciprocate through a swing arm, a swing column, and a connecting disk.

[0009] Furthermore, a connecting plate is movably disposed within the connecting port, and the connecting plate is circular. A swing column is fixed to the end of the connecting plate, and the swing column and the swing arm are distributed in a "V" shape.

[0010] Furthermore, the slurry mixing mechanism also includes a docking seat fixed on the mixing drum, the docking seat being inserted into the inside of the docking track, and the vibrating plate having a receiving opening.

[0011] Furthermore, a stirring cylinder is inserted inside the receiving port, and multiple sets of docking rails are provided on the inner wall of the receiving port. The stirring cylinder is positioned and installed inside the receiving port through the docking rails and docking seats.

[0012] Furthermore, the lifting blade is spiral-shaped, and its top is provided with multiple sets of top mixing blades, which are L-shaped; the multiple sets of top mixing blades are fixed together by two sets of reinforcing strips, and the reinforcing strips are ring-shaped.

[0013] Furthermore, the bottom of the multiple sets of top mixing blades is fixed with irregularly shaped stirring blades, and the irregularly shaped stirring blades and the top mixing blades are distributed in an "X" shape.

[0014] Furthermore, the irregularly shaped stirring blade is U-shaped, and the inner wall of the irregularly shaped stirring blade is provided with stirring teeth that are distributed in an alternating pattern.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. The lifting blades in this design are spiral-shaped. When they rotate, they can efficiently push the bottom material inside the mixing drum to achieve axial lifting motion from bottom to top. When the lifted bottom material reaches the upper area, it is immediately subjected to strong shearing and radial diffusion action from multiple sets of top mixing blades. The vertical circulation achieved by the lifting blades and the upper horizontal mixing dominated by the top mixing blades form a closely connected three-dimensional mixing process, which effectively breaks the stratification phenomenon that may be caused by the density difference of the material, significantly accelerates the exchange and fusion of materials throughout the drum, and greatly improves the mixing uniformity and overall mixing efficiency.

[0017] 2. This solution effectively breaks up agglomerates, eliminates dead zones in mixing, accelerates interfacial fusion, and promotes the uniform distribution of components with different densities by using the synergistic effect of rotary stirring and reciprocating oscillation. This significantly improves mixing efficiency and uniformity, shortens the mixing cycle, and ensures that the materials reach a more ideal homogenized state. It also allows the resin, curing agent, and filler to be fully and uniformly mixed, improving the molding quality of the climbing points. Attached Figure Description

[0018] Figure 1 This is a front view schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a rear view of the structure of this utility model;

[0020] Figure 3 This is a bottom view of the structure of this utility model;

[0021] Figure 4 This is a top view of the structure of this utility model;

[0022] Figure 5 This is a three-dimensional view of the slurry mixing mechanism of this utility model;

[0023] Figure 6 This is a bottom view of the slurry mixing mechanism of this utility model;

[0024] Figure 7 This is a schematic diagram of the top hybrid leaf and its connection structure of the present invention;

[0025] Figure 8 This is a cross-sectional view of the stirring shaft and its connecting structure of this utility model.

[0026] The following are the labeling elements in the diagram: 100, Oscillating oscillation mechanism; 11, Base; 12, Drive motor; 13, Swing arm; 14, Swing column; 15, Connecting plate; 16, Vibrating plate; 160, Receiving port; 17, Connecting port; 200, Slurry mixing mechanism; 21, Mixing drum; 211, Mixing shaft; 212, Top mixing blade; 213, Irregularly shaped mixing blade; 2131, Mixing teeth; 214, Lifting blade; 215, Reinforcing strip; 22, Docking seat; 23, Docking track. Detailed Implementation

[0027] Please see Figures 1-8 This utility model provides a slurry vibration device for preventing sedimentation, including a swing vibration mechanism 100 and a slurry stirring mechanism 200. The bottom of the swing vibration mechanism 100 is provided with a base 11, and a drive motor 12 is fixed on the base 11. The output shaft of the drive motor 12 is connected to a swing arm 13, and the end of the swing arm 13 is connected to a swing column 14. The slurry stirring mechanism 200 is provided with a stirring cylinder 21, and a stirring shaft 211 is movably arranged inside the stirring cylinder 21. A lifting blade 214 is fixed on the stirring shaft 211.

[0028] Working principle: The materials to be mixed are put into the mixing drum 21. The mixing drum 21 is equipped with a reducer, which drives the mixing shaft 211 to rotate. The mixing shaft 211 mixes the different materials inside the mixing drum 21 through the outer top mixing blade 212, the irregularly shaped mixing blade 213, and the lifting blade 214. At the same time, in order to further improve the mixing effect of the materials inside the mixing drum 21, the drive motor 12 is started. The drive motor 12 drives the oscillating disk 16 to reciprocate through the swing arm 13, the swing column 14, and the connecting plate 15. The oscillating disk 16 is equipped with two sets of mixing drums 21. The reciprocating oscillation of the mixing drums 21 allows the resin, curing agent, and filler in the material to be actively mixed and then reciprocated, so that the resin, curing agent, and filler can be fully and uniformly mixed, improving the molding quality of the climbing point.

[0029] In a preferred embodiment, the base 11 is T-shaped, and an oscillating disk 16 is movably connected to the base 11 via a pin. The oscillating disk 16 has a cuboid structure and a connection port 17 is provided inside the oscillating disk 16. The drive motor 12 drives the oscillating disk 16 to reciprocate through the swing arm 13, the swing column 14, and the connecting disk 15.

[0030] A connecting plate 15 is movably disposed inside the connecting port 17. The connecting plate 15 is circular, and a swing column 14 is fixed at the end of the connecting plate 15. The swing column 14 and the swing arm 13 are distributed in a "V" shape.

[0031] like Figures 1-4 As shown: The base 11 adopts a T-shaped structure, which provides excellent support stability and anti-overturning ability for the entire device. The cuboid structure oscillation disk 16 connected to it by a pin shaft achieves a precise reciprocating oscillation trajectory while ensuring structural rigidity.

[0032] The drive motor 12 converts rotational motion into efficient power transmission through the V-shaped swing arm 13 and the rocking column 14. Finally, the connecting plate 15 moves within the connection port 17 of the oscillating plate 16 to drive the oscillating plate 16. The V-shaped transmission layout not only increases the lever arm and improves the transmission efficiency, but more importantly, it converts the radial rotation of the drive motor 12 into the regular oscillation of the oscillating plate 16 on the pin shaft, so that the two sets of mixing drums 21 obtain stable and reliable reciprocating oscillation, thereby significantly improving the mixing uniformity and efficiency of the materials.

[0033] In a preferred embodiment, the slurry mixing mechanism 200 also includes a docking seat 22 fixed on the mixing drum 21, the docking seat 22 being inserted into the inside of the docking track 23, and the oscillating plate 16 having a receiving port 160.

[0034] A stirring cylinder 21 is inserted inside the receiving port 160, and multiple sets of docking rails 23 are provided on the inner wall of the receiving port 160. The stirring cylinder 21 is positioned and installed inside the receiving port 160 through the docking rails 23 and docking seats 22.

[0035] like Figure 1 and Figure 2 As shown: By tightly engaging the docking seat 22 fixed on the mixing drum 21 with multiple sets of docking tracks 23 on the inner wall of the receiving port 160 of the vibrating plate 16, the friction generated between the multiple sets of docking tracks 23 and the docking seat 22 ensures that the mixing drum 21 will not sway laterally or move longitudinally when the vibrating plate 16 is undergoing high-intensity reciprocating vibration, and will not detach from the receiving port 160. This achieves the ultimate stable positioning of the mixing drum 21 during the vibration process, ensuring the efficient transmission of vibration power to the material. At the same time, it eliminates the noise and wear that may be caused by loose parts, and significantly improves the reliability and safety of the slurry mixing mechanism 200 under long-term continuous operation.

[0036] The lifting blade 214 is spiral-shaped, and its top is provided with multiple sets of top mixing blades 212, which are L-shaped. The multiple sets of top mixing blades 212 are fixed together by two sets of reinforcing strips 215, and the reinforcing strips 215 are annular.

[0037] Multiple sets of top mixing blades 212 have irregularly shaped stirring blades 213 fixed at their bottom, and the irregularly shaped stirring blades 213 and the top mixing blades 212 are distributed in an "X" shape.

[0038] like Figures 5-8 As shown: The lifting blade 214 is spiral-shaped. When it rotates, it can efficiently push the bottom material inside the mixing drum 21 to achieve axial lifting motion from bottom to top. When the lifted bottom material reaches the upper area, it is immediately subjected to strong shearing and radial diffusion action by multiple sets of top mixing blades 212. The vertical circulation achieved by the lifting blade 214 and the upper horizontal stirring dominated by the top mixing blades 212 form a closely connected three-dimensional mixing process, which effectively breaks the stratification phenomenon that may be caused by the density difference of the material, significantly accelerates the exchange and fusion of materials in the entire drum, and greatly improves the mixing uniformity and overall stirring efficiency.

[0039] The irregular stirring blade 213 is U-shaped, and the inner wall of the irregular stirring blade 213 is provided with stirring teeth 2131 that are distributed in an alternating manner.

[0040] like Figures 1-5As shown: The slurry mixing mechanism 200 achieves rapid positioning and stable support of the mixing drum 21 by connecting the docking seat 22 fixed on the mixing drum 21 with multiple sets of docking rails 23 on the inner wall of the receiving port 160 of the vibrating plate 16 through the insertion and cooperation of the docking seat 22 fixed on the mixing drum 21, ensuring its operational reliability during the reciprocating vibration process; the spiral lifting blades 214 on the mixing shaft 211 can effectively push the material for axial lifting and circulation, and the multiple sets of top mixing blades 212 with an "L" shape at the top form a strong and tough top shearing under the connection and reinforcement of the annular reinforcing strip 215. The area significantly enhances the structural stability against flow resistance; while the irregularly shaped stirring blades 213 distributed in an "X" shape and the top mixing blades 212 form a three-dimensional spatial stirring network. The "U"-shaped irregularly shaped stirring blades 213, with their interlaced stirring teeth 2131 on the inner wall, can generate efficient tearing, dispersion and turbulent disturbance to the material. This composite stirring structure allows the material to be fully and gently mixed in the axial, radial and tangential directions, thereby achieving high mixing uniformity and high mixing efficiency under the dual drive of rotation and oscillation.

[0041] like Figures 1-6 As shown: The rotation of the stirring shaft 211 drives the top mixing blade 212, the irregularly shaped stirring blade 213, and the lifting blade 214 to perform multi-level shearing and tumbling of the material, achieving basic mixing; at the same time, the drive motor 12 drives the oscillating disk 16 through the swing arm 13, the swing column 14, and the connecting disk 15 to drive the two sets of stirring drums 21 to reciprocate, so that the resin, curing agent, and filler in the drum are superimposed with high-frequency vibration energy on the basis of mechanical stirring force; the synergistic effect of rotational stirring and reciprocating oscillation can effectively break up agglomerates, eliminate stirring dead zones, accelerate interface fusion, and promote the uniform distribution of components with different densities, thereby significantly improving mixing efficiency and uniformity, shortening the mixing cycle, and ensuring that the material reaches a more ideal homogenized state.

[0042] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A slurry oscillation device for preventing sedimentation, comprising an oscillating oscillation mechanism (100) and a slurry stirring mechanism (200), characterized in that: The swing oscillation mechanism (100) has a base (11) at the bottom, and a drive motor (12) is fixed on the base (11). The output shaft of the drive motor (12) is connected to the swing arm (13), and the end of the swing arm (13) is connected to the swing column (14). The slurry mixing mechanism (200) has a mixing drum (21), and a mixing shaft (211) is movably arranged inside the mixing drum (21). A lifting blade (214) is fixed on the mixing shaft (211).

2. The anti-sedimentation slurry shaking device according to claim 1, characterized in that: The base (11) is T-shaped, and an oscillating disk (16) is movably connected to the base (11) via a pin. The oscillating disk (16) has a cuboid structure and a connection port (17) is provided inside the oscillating disk (16). The drive motor (12) drives the oscillating disk (16) to reciprocate through the swing arm (13), the swing column (14), and the connecting disk (15).

3. The anti-sedimentation slurry shaking device according to claim 2, characterized in that: A connecting plate (15) is movably disposed inside the connecting port (17), and the connecting plate (15) is circular. A swing column (14) is fixed at the end of the connecting plate (15), and the swing column (14) and the swing arm (13) are distributed in a "V" shape.

4. The anti-sedimentation slurry shaking device according to claim 2, characterized in that: The slurry mixing mechanism (200) also includes a docking seat (22) and a docking track (23). The docking seat (22) is inserted into the interior of the docking track (23), and the oscillating disk (16) has a receiving port (160).

5. The anti-sedimentation slurry shaking device according to claim 4, characterized in that: A stirring cylinder (21) is inserted inside the receiving port (160), and multiple sets of docking rails (23) are provided on the inner wall of the receiving port (160). The stirring cylinder (21) is positioned and installed inside the receiving port (160) through the docking rails (23) and the docking seat (22).

6. The anti-sedimentation slurry shaking device according to claim 1, characterized in that: The lifting blade (214) is spiral-shaped, and its top is provided with multiple sets of top mixing blades (212), which are "L"-shaped. The multiple sets of top mixing blades (212) are fixed together by two sets of reinforcing strips (215), and the reinforcing strips (215) are annular.

7. The anti-sedimentation slurry shaking device according to claim 6, characterized in that: The bottom of the multiple sets of top mixing blades (212) is fixed with irregular stirring blades (213), and the irregular stirring blades (213) and the top mixing blades (212) are distributed in an "X" shape.

8. The anti-sedimentation slurry shaking device according to claim 7, characterized in that: The irregular stirring blade (213) is U-shaped, and the inner wall of the irregular stirring blade (213) is provided with stirring teeth (2131) that are distributed in an alternating manner.

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