Anti-adhesion cutting machine

Abstract

The utility model relates to the technical fields of dicing machine, especially, it relates to a kind of anti-adhesion dicing machine, when using, operating dicing component is sealed to the front end of dicing chamber, locking assembly is locked and fixed between dicing component and die head, water pump is filtered under the cooperation of water delivery pipe, and then cooling water enters the inside of dicing chamber through water inlet pipe, start dicing component, while the raw material in the inside of die head is cooled and shaped by cooling water, dicing component is operated to the raw material of cooling and shaping, influence raw material dicing efficiency, avoid drain pipe blockage;Including bottom frame, support platform, die head, dicing chamber, water inlet pipe and drain pipe, the support platform is installed at the top of bottom frame, and the die head is installed at the top, the output end of die head is provided with dicing chamber, the output end of water inlet pipe is communicated with the bottom end of dicing chamber, the input end of drain pipe is communicated with the top end of dicing chamber, further including dicing component, filter component and locking assembly, the support platform top is provided with dicing component.

Description

Technical Field

[0001] This utility model relates to the technical field of pelletizers, and in particular to an anti-sticking pelletizer. Background Technology

[0002] Underwater pelletizers are core equipment in the modern polymer granulation field. They cut and cool the high-temperature molten polymer in the extrusion die underwater, forming regular plastic pellets. During this process, the pellet-water mixture generated in the pelletizing chamber is transported, cooled, and separated through a circulating water pipeline. The stability and cleanliness of the circulating water system are crucial for the continuous operation of the entire production line and the quality of the final product.

[0003] Currently, existing technologies, such as those disclosed in Chinese Patent Publication No. CN207954386U, focus on extending the cooling path and time of the pellets by adding elevated water tanks and spiral lifting devices to address the problems of insufficient internal cooling and easy deformation of the pellets. However, such designs generally neglect the issue of impurity control in the circulating water system. In actual operation, various impurities often exist in the circulating water system, mainly including: plastic micro-shavings and trailing filaments generated during pelleting, metal particles generated by corrosion or wear of pipes and water pumps, and environmental dust from the cooling tower or makeup water.

[0004] Because existing circulating water pipelines lack effective online filtration devices, these impurities circulate throughout the system with the water flow, causing a series of problems: First, hard impurities easily clog the precision discharge holes on the die head, leading to uneven or interrupted discharge, requiring shutdown for cleaning, which seriously disrupts production continuity; second, impurities accelerate the wear of key components such as mechanical seals, shorten equipment lifespan, and increase maintenance costs; more insidiously, fine impurities may adhere to the surface of plastic granules, contaminating the product and affecting its purity and subsequent processing performance. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides an anti-sticking pelletizer.

[0006] This utility model discloses an anti-sticking pelletizer, comprising a base frame, a support platform, a die head, a pelletizing chamber, a water inlet pipe, a water delivery pipe, and a drain pipe. The support platform is mounted on the top of the base frame, and the die head is mounted on the top of the base frame. The output end of the die head is connected to the pelletizing chamber. The output end of the water inlet pipe is connected to the bottom of the pelletizing chamber, and the input end of the drain pipe is connected to the top of the pelletizing chamber. The pelletizing assembly also includes a pelletizing component, a filtering component, and a locking component. The pelletizing component is mounted on the top of the support platform, and the filtering component is positioned between the water inlet pipe and the water delivery pipe. The pelletizing component is detachably fixed to the pelletizing chamber via the locking component. In use, the pelletizing component is operated to seal and lock the front end of the pelletizing chamber. The assembly locks and secures the pelletizing assembly and the die head. With the help of the water pump and water supply pipe, the cooling water is filtered through the filter assembly. Then, the cooling water enters the pelletizing chamber through the water inlet pipe. The pelletizing assembly is started, and the cooling water cools and shapes the raw material inside the die head while the pelletizing assembly pellets the cooled and shaped raw material. Afterward, the cooling water carries the raw material particles through the drain pipe to the centrifuge, where the cooling water and raw material particles are separated. The cooling water returns to the cold water tank for cooling and is then reused by the water pump. The filter assembly filters impurities from the cooling water to prevent impurities from entering the pelletizing chamber and affecting the pelletizing efficiency of the raw material, and to prevent the drain pipe from clogging.

[0007] Preferably, the pelletizing assembly includes a slide rail, a base, a sealing plate, a motor, a pelletizing head, and a servo electric cylinder. A slide rail is mounted on the top of the support platform, and the base is slidably connected to the slide rail. A sealing plate and a motor are respectively mounted on the top of the base. The motor output end passes through the sealing plate and is fitted with the pelletizing head. A servo electric cylinder is mounted on the top of the support platform, and the moving end of the servo electric cylinder is connected to the side end of the base. The operator manipulates the servo electric cylinder to extend via a controller, causing the base to guide the pelletizing head into the pelletizing chamber under the guidance of the slide rail. Simultaneously, the sealing plate seals the front end of the pelletizing chamber. The motor is started via the controller, causing the pelletizing head to pelletize the cooled and shaped raw material entering the pelletizing chamber. The sealing plate, in conjunction with a locking assembly, improves the sealing of the front end of the pelletizing chamber, reducing material carry-over by the pelletizing head, drainage pipe blockage, and pellet clumping.

[0008] Preferably, the filter assembly includes a housing, a base plate, a filter cartridge, and bolts. The filter cartridge is detachably installed inside the housing. The base plate is sealed to the bottom of the housing by bolts. The top of the housing is connected to the output end of the water supply pipe, and the side wall of the housing is connected to the input end of the water inlet pipe. Cooling water enters the housing from top to bottom through the water supply pipe. The filter cartridge filters impurities in the cooling water. The filtered cooling water then enters the pelletizing chamber through the water inlet pipe. After a period of use, the operator releases the bolts from the base plate to remove the filter cartridge from the housing and cleans the impurities inside the filter cartridge, improving convenience.

[0009] Preferably, the locking assembly includes a shaft pin, a lead screw, a U-shaped clamping plate, and a wing nut. Two sets of lead screws are respectively hinged to the two ends of the sealing plate through a set of shaft pins. A set of U-shaped clamping plates are symmetrically arranged on the outer side wall of the pelletizing chamber. Each set of lead screws is threadedly connected to a set of wing nuts. The servo electric cylinder is operated to extend, thereby sealing the front end of the pelletizing chamber with the sealing plate. At the same time, the pelletizing head enters the interior of the pelletizing chamber. The operator moves the lead screw into the inner side of the U-shaped clamping plate with the cooperation of the shaft pin and rotates the wing nut, thereby improving the sealing performance between the sealing plate and the pelletizing chamber and preventing cooling water leakage.

[0010] Preferably, it also includes self-locking casters, with a set of self-locking casters provided at each of the four corners of the bottom of the base frame; the four sets of self-locking casters cooperate with each other to move the device and improve its flexibility.

[0011] Preferably, it also includes a sealing ring, and the sealing plate is provided with a sealing ring; when the servo electric cylinder extends, the sealing plate seals the front end of the pelletizing chamber, and the sealing ring seals the gap between the sealing plate and the pelletizing chamber to prevent water leakage and improve sealing performance.

[0012] Preferably, it also includes a cabinet, which is provided on the bottom frame; staff can use the cabinet to store tools, improving convenience.

[0013] Preferably, it also includes a handle, which is provided on the support platform; the operator can move the device by pushing it through the handle, improving convenience.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: In use, the pelletizing assembly seals the front end of the pelletizing chamber, the locking assembly locks and fixes the pelletizing assembly and the die head, the water pump, in cooperation with the water supply pipe, causes the cooling water to pass through the filter assembly for filtration, and then the cooling water enters the pelletizing chamber through the water inlet pipe. The pelletizing assembly is started, and the cooling water cools and shapes the raw material inside the die head while the pelletizing assembly pellets the cooled and shaped raw material. Afterwards, the cooling water carries the raw material particles through the drain pipe to the centrifuge, so that the cooling water and raw material particles are separated. The cooling water returns to the cold water tank for cooling and is reused by the water pump. The filter assembly filters impurities in the cooling water to prevent impurities from entering the pelletizing chamber and affecting the raw material pelletizing efficiency, and to prevent the drain pipe from being blocked. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the first isometric structure of this utility model; Figure 2 This is a schematic diagram of the second isometric structure of this utility model; Figure 3 yes Figure 2 A partially enlarged structural diagram of section A in the middle; Figure 4 This is an enlarged structural diagram of the motor and pelletizing blade, among other components. Figure 5 This is an enlarged structural diagram of the shell and filter cartridge, among other structures.

[0016] The following are labeled in the attached diagram: 1. Base frame; 2. Support platform; 3. Die head; 4. Pelletizing chamber; 5. Water inlet pipe; 6. Drain pipe; 7. Slide rail; 8. Base; 9. Sealing plate; 10. Motor; 11. Pelletizing blade; 12. Servo electric cylinder; 13. Housing; 14. Base plate; 15. Filter cartridge; 16. Bolt; 17. Shaft pin; 18. Lead screw; 19. U-shaped clamping plate; 20. Wing nut; 21. Self-locking caster wheel; 22. Sealing ring; 23. Cabinet; 24. Handle; 25. Water supply pipe. Detailed Implementation

[0017] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0018] Example 1 like Figures 1 to 5 As shown, this utility model discloses an anti-sticking pelletizer, comprising a base frame 1, a support platform 2, a die head 3, a pelletizing chamber 4, a water inlet pipe 5, a water delivery pipe 25, and a drain pipe 6. The support platform 2 is installed at the top of the base frame 1, and the die head 3 is installed at the top of the base frame 1. The output end of the die head 3 is provided with the pelletizing chamber 4. The output end of the water inlet pipe 5 is connected to the bottom end of the pelletizing chamber 4, and the input end of the drain pipe 6 is connected to the top end of the pelletizing chamber 4. The pelletizing assembly, the filter assembly, and the locking assembly are also included. The pelletizing assembly is provided at the top of the support platform 2. The filter assembly is provided between the water inlet pipe 5 and the water delivery pipe 25. The pelletizing assembly and the pelletizing chamber 4 are detachably fixed by the locking assembly. like Figure 4 As shown, the pelletizing assembly includes a slide rail 7, a base 8, a sealing plate 9, a motor 10, a pelletizing head 11, and a servo electric cylinder 12. The top of the support platform 2 is provided with the slide rail 7, and the base 8 is slidably connected to the slide rail 7. The top of the base 8 is provided with the sealing plate 9 and the motor 10. The output end of the motor 10 passes through the sealing plate 9 and is equipped with the pelletizing head 11. The top of the support platform 2 is provided with the servo electric cylinder 12, and the moving end of the servo electric cylinder 12 is connected to the side end of the base 8. like Figure 1 and Figure 5 As shown, the filter assembly includes a housing 13, a base plate 14, a filter cartridge 15, and bolts 16. The filter cartridge 15 is detachably installed inside the housing 13. The base plate 14 is sealed to the bottom end of the housing 13 by bolts 16. The top end of the housing 13 is connected to the output end of the water supply pipe 25, and the side wall of the housing 13 is connected to the input end of the water inlet pipe 5.

[0019] In this embodiment, cooling water enters the housing 13 from top to bottom through the water supply pipe 25. The filter cylinder 15 filters impurities in the cooling water. After filtration, the cooling water enters the pelletizing chamber 4 through the water inlet pipe 5. The cooling water cools and shapes the raw material. After a period of use, the operator releases the bolts 16 from the base plate 14, thereby removing the filter cylinder 15 from the housing 13 and cleaning the impurities inside the filter cylinder 15. The operator then uses the controller to operate the servo electric cylinder 12 to extend, thereby causing the base 8 to drive the pelletizing head 11 into the pelletizing chamber 4 under the guidance of the slide rail 7. At the same time, the sealing plate 9 seals the front end of the pelletizing chamber 4. The controller starts the motor 10, thereby causing the pelletizing head 11 to pelletize the cooled and shaped raw material that has entered the pelletizing chamber 4. The sealing plate 9 improves the sealing performance of the front end of the pelletizing chamber 4 with the cooperation of the locking assembly.

[0020] Example 2 like Figures 1 to 5 As shown, this utility model discloses an anti-sticking pelletizer, comprising a base frame 1, a support platform 2, a die head 3, a pelletizing chamber 4, a water inlet pipe 5, a water delivery pipe 25, and a drain pipe 6. The support platform 2 is installed at the top of the base frame 1, and the die head 3 is installed at the top of the base frame 1. The output end of the die head 3 is provided with the pelletizing chamber 4. The output end of the water inlet pipe 5 is connected to the bottom end of the pelletizing chamber 4, and the input end of the drain pipe 6 is connected to the top end of the pelletizing chamber 4. The pelletizing assembly, the filter assembly, and the locking assembly are also included. The pelletizing assembly is provided at the top of the support platform 2. The filter assembly is provided between the water inlet pipe 5 and the water delivery pipe 25. The pelletizing assembly and the pelletizing chamber 4 are detachably fixed by the locking assembly. like Figure 4 As shown, the pelletizing assembly includes a slide rail 7, a base 8, a sealing plate 9, a motor 10, a pelletizing head 11, and a servo electric cylinder 12. The top of the support platform 2 is provided with the slide rail 7, and the base 8 is slidably connected to the slide rail 7. The top of the base 8 is provided with the sealing plate 9 and the motor 10. The output end of the motor 10 passes through the sealing plate 9 and is equipped with the pelletizing head 11. The top of the support platform 2 is provided with the servo electric cylinder 12, and the moving end of the servo electric cylinder 12 is connected to the side end of the base 8. like Figure 1 and Figure 5 As shown, the filter assembly includes a housing 13, a base plate 14, a filter cartridge 15, and bolts 16. The filter cartridge 15 is detachably installed inside the housing 13. The base plate 14 seals the bottom end of the housing 13 with bolts 16. The top end of the housing 13 is connected to the output end of the water supply pipe 25, and the side wall of the housing 13 is connected to the input end of the water inlet pipe 5. like Figure 2 and Figure 3As shown, the locking assembly includes a shaft pin 17, a lead screw 18, a U-shaped clamping plate 19, and a wing nut 20. Two sets of lead screws 18 are respectively hinged to the two sides of the sealing plate 9 through a set of shaft pins 17. A set of U-shaped clamping plates 19 are symmetrically arranged on the outer wall of the pelletizing chamber 4. Each set of lead screws 18 is threadedly connected to a set of wing nuts 20. It also includes self-locking casters 21, sealing rings 22, cabinet body 23 and handles 24. A set of self-locking casters 21 is provided at each of the four corners of the bottom of the bottom frame 1. A sealing ring 22 is provided on the sealing plate 9. A cabinet body 23 is provided on the bottom frame 1.

[0021] In this embodiment, the operator manipulates the servo electric cylinder 12 to extend via the controller, thereby causing the base 8 to drive the pelletizing head 11 into the pelletizing chamber 4 under the guidance of the slide rail 7. At the same time, the sealing plate 9 seals the front end of the pelletizing chamber 4. The operator moves the lead screw 18 into the inner side of the U-shaped clamping plate 19 under the cooperation of the shaft pin 17 and rotates the wing nut 20, thereby improving the sealing performance between the sealing plate 9 and the pelletizing chamber 4. Cooling water enters the housing 13 from top to bottom through the water supply pipe 25. The filter cartridge 15 filters the impurities in the cooling water. After that, the filtered cooling water enters the pelletizing chamber 4 through the water inlet pipe 5. The cooling water cools and shapes the raw material. The motor 10 is started by the controller, thereby causing the pelletizing head 11 to pelletize the cooled and shaped raw material that has entered the pelletizing chamber 4. The sealing plate 9 improves the sealing performance of the front end of the pelletizing chamber 4 with the cooperation of the locking assembly. After a period of use, the operator releases the bolt 16 from the locking of the base plate 14, thereby removing the filter cartridge 15 from the housing 13 and cleaning the impurities inside the filter cartridge 15.

[0022] The main functions achieved by this utility model are: 1. Improve installation flexibility; 2. Reduce material carried by the pelletizing head 11, avoid clogging of the drain pipe 6 and clumping of raw materials, and achieve rapid dehydration of raw material particles.

[0023] The anti-sticking pelletizer of this utility model uses a controller to control both the motor 10 and the servo electric cylinder 12, which are existing technologies and will not be described in detail here. The servo electric cylinder 12, die head 3, pelletizing chamber 4, motor 10 and pelletizing blade 11 of the anti-sticking pelletizer of this utility model are commercially available. Technicians in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0024] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. An anti-sticking pelletizer, comprising a base frame (1), a support platform (2), a die head (3), a pelletizing chamber (4), a water inlet pipe (5), a water delivery pipe (25), and a drain pipe (6), wherein the support platform (2) is installed at the top of the base frame (1), the die head (3) is installed at the top, the output end of the die head (3) is provided with the pelletizing chamber (4), the output end of the water inlet pipe (5) is connected to the bottom end of the pelletizing chamber (4), and the input end of the drain pipe (6) is connected to the top end of the pelletizing chamber (4), characterized in that, It also includes a pelletizing assembly, a filtering assembly and a locking assembly. The top of the support platform (2) is provided with a pelletizing assembly, and a filtering assembly is provided between the water inlet pipe (5) and the water delivery pipe (25). The pelletizing assembly and the pelletizing chamber (4) are detachably fixed by the locking assembly.

2. The anti-sticking pelletizer as described in claim 1, characterized in that, The pelletizing assembly includes a slide rail (7), a base (8), a sealing plate (9), a motor (10), a pelletizing head (11), and a servo electric cylinder (12). The top of the support platform (2) is provided with a slide rail (7), and the base (8) is slidably connected to the slide rail (7). The top of the base (8) is provided with a sealing plate (9) and a motor (10). The output end of the motor (10) passes through the sealing plate (9) and is equipped with a pelletizing head (11). The top of the support platform (2) is provided with a servo electric cylinder (12), and the moving end of the servo electric cylinder (12) is connected to the side end of the base (8).

3. The anti-sticking pelletizer as described in claim 1, characterized in that, The filter assembly includes a housing (13), a base plate (14), a filter cartridge (15), and bolts (16). The filter cartridge (15) is detachably installed inside the housing (13). The base plate (14) is sealed to the bottom of the housing (13) by bolts (16). The top of the housing (13) is connected to the output end of the water supply pipe (25), and the side wall of the housing (13) is connected to the input end of the water inlet pipe (5).

4. The anti-sticking pelletizer as described in claim 2, characterized in that, The locking assembly includes a shaft pin (17), a lead screw (18), a U-shaped clamping plate (19), and a wing nut (20). Two sets of lead screws (18) are respectively hinged to the two sides of the sealing plate (9) through a set of shaft pins (17). A set of U-shaped clamping plates (19) are symmetrically arranged on the outer wall of the pelletizing chamber (4). Each set of lead screws (18) is threadedly connected to a set of wing nuts (20).

5. The anti-sticking pelletizer as described in claim 1, characterized in that, It also includes self-locking casters (21), and a set of self-locking casters (21) is provided at each of the four corners of the bottom of the bottom frame (1).

6. The anti-sticking pelletizer as described in claim 2, characterized in that, It also includes a sealing ring (22), which is provided on the sealing plate (9).

7. The anti-sticking pelletizer as described in claim 1, characterized in that, It also includes a cabinet (23), on which the bottom frame (1) is provided a cabinet (23).

8. The anti-sticking pelletizer as described in claim 1, characterized in that, It also includes a handle (24), which is provided on the support platform (2).

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