Sheathing material production is smashed and is formed all-in-one machine again

Abstract

The utility model relates to the technical field of sheath material production, and disclose a kind of sheath material production is smashed and is regenerated into shape integrated machine, including base, the outer surface of base is fixedly installed with pulverizer unit, connecting pipeline and regeneration tank, the outer surface of regeneration tank is provided with tank cover, the outer surface of tank cover is provided with servo motor, the sheath material production is smashed and is regenerated into shape integrated machine, by regeneration tank inside using electric heating melting mechanical dredging synergy principle, electric heating leak plate passes through electric heating and converts electric energy into heat energy, so that granular material in tank melts into plastic state, molten material passes through leak plate hole channel, simultaneously servo motor drives connecting rod and drives dredging piece rotation, the mechanical dredging of electric heating leak plate hole channel is carried out, avoid molten material cooling and caking and blocking hole channel, waste is discharged from waste hopper again, to improve waste recovery rate, reduce production cost, while guarantee the effect of the forming quality and production efficiency of regenerated sheath material.

Description

Technical Field

[0001] This utility model relates to the field of sheath material production technology, specifically to an integrated crushing, recycling, and molding machine for sheath material production. Background Technology

[0002] During the production of cable sheaths, a large amount of waste such as scraps and joints is generated. At the same time, a large amount of sheath waste is also generated after the recycling of waste cables. This type of waste is usually recycled and reused by an integrated crushing, recycling and molding machine.

[0003] Current integrated crushing, recycling, and molding machines for sheathing material production struggle to remove recycled waste, resulting in low molding quality and production efficiency of the recycled sheathing material. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an integrated crushing, recycling, and molding machine for producing sheathing materials, thereby solving the problem mentioned in the background art that current integrated crushing, recycling, and molding machines for producing sheathing materials are unable to remove recycled waste materials, resulting in low molding quality and production efficiency of recycled sheathing materials.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated crushing, recycling, and molding machine for producing sheathing materials, comprising a base, a crushing unit, a connecting pipe, and a recycling tank fixedly installed on the outer surface of the base, a tank cover on the outer surface of the recycling tank, a servo motor on the outer surface of the tank cover, a connecting rod fixedly installed at the output end of the servo motor, a draining component fixedly installed on the outer surface of the connecting rod, two electric heating plates inserted and connected to the outer surface of the recycling tank, a waste hopper fixedly connected to the outer surface of the recycling tank near the electric heating plates, a leak-proof baffle sealed on the outer surface of the waste hopper, a discharge hopper connected to the bottom of the recycling tank, and an electrically controlled valve on the outer surface of the discharge hopper.

[0006] Preferably, a feed hopper is fixedly connected to the outer surface of the crusher unit, an electric telescopic rod is fixedly installed on the outer surface of the feed hopper, a protective stop plate is fixedly installed at the output end of the electric telescopic rod, the protective stop plate is slidably connected to the hopper, a crushing assembly is provided inside the crusher unit, the protective stop plate is located on the upper part of the crushing assembly, a connecting pipe is fixedly connected to the bottom of the crusher unit, a drive motor is provided on the outer surface of the connecting pipe, a spiral conveyor is fixedly installed at the output end of the drive motor, the spiral conveyor is rotatably connected to the inner wall of the connecting pipe, and the connecting pipe is connected to the tank cover away from the output end of the drive motor.

[0007] Preferably, a scraper is fixedly installed on the outer surface of the connecting rod, the scraper is rotatably connected to the bottom of the regeneration tank, both of the electric heating plates are semi-circular, the outer surfaces of the two electric heating plates are attached together, the connecting rod is located in the middle of the two electric heating plates, and the connecting rod is rotatably connected to the two electric heating plates.

[0008] Preferably, the crushing assembly includes a crushing motor fixedly installed on the outer surface of the crushing unit, and a crushing roller rotatably connected inside the crushing unit. The output end of the crushing motor is connected to the crushing roller in a transmission manner. A guide rail is fixedly installed on the inner wall of the feed hopper. A guide groove adapted to the guide rail is opened on the outer surface of the protective plate. The protective plate is slidably connected to the guide rail through the guide groove.

[0009] Preferably, the unblocking component includes an unblocking rod fixedly installed on the outer surface of the connecting rod, and unblocking bristles are fixedly installed on the outer surface of the unblocking rod, the unblocking bristles being movably fitted to the inner surface of the electric heating plate.

[0010] Preferably, the regeneration tank is an electrically heated tank, and a heat insulation layer is fixedly installed on the inner wall of the regeneration tank. The heat insulation layer is made of aluminum silicate fiber material. The connecting rod, unblocking parts and scraper are all made of high-temperature resistant material. A controller is provided on the outer surface of the base. The controller is electrically connected to the servo motor, drive motor, crushing component, regeneration tank, electric heating plate and electric control valve.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This integrated crushing, recycling, and molding machine for producing sheathing materials utilizes a combined principle of electric heating, melting, and mechanical unblocking within the recycling tank. The electric heating plate converts electrical energy into heat energy, melting the granular material in the tank into a plastic state. The molten material passes through the channels of the plate, while a servo motor drives a connecting rod to rotate the unblocking component, mechanically clearing the channels of the electric heating plate. This prevents the molten material from cooling and agglomerating, thus preventing blockage of the channels. The waste material is then discharged from the waste hopper, thereby improving the waste recycling rate, reducing production costs, and ensuring the molding quality and production efficiency of the recycled sheathing material.

[0012] 2. This integrated crushing, recycling, and molding machine for sheathing material production precisely controls the feeding rate and single-feed volume of sheathing material waste by adjusting the opening and closing range of the stop plate. Simultaneously, when the stop plate is closed, it prevents material from splashing out of the feed hopper during crushing and also prevents foreign objects from falling into the crushing components. The crushing unit crushes the sheathing material waste precisely conveyed through the feeding control system, transforming lumpy and irregular waste into fine, uniform granular material. The drive motor, when energized, drives the spiral conveyor auger at the output end to rotate on the inner wall of the connecting pipe. The auger blades are tightly fitted against the inner wall of the pipe, generating axial thrust during rotation, forcibly pushing the crushed granular material forward. This achieves the effects of improving process accuracy and efficiency, enhancing raw material utilization and production stability, and reducing labor costs and equipment failure risks. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model; Figure 2 This is a front sectional view of the structure of this utility model; Figure 3 This is a side sectional view of the structure of this utility model; Figure 4 This is a top view of the structure of this utility model.

[0014] In the diagram: 1. Base; 2. Crusher unit; 3. Connecting pipe; 4. Regeneration tank; 5. Tank cover; 6. Servo motor; 7. Connecting rod; 8. Unblocking component; 9. Electric heating plate; 10. Waste hopper; 11. Discharge hopper; 12. Electric telescopic rod; 13. Protective baffle; 14. Drive motor; 15. Screw conveyor; 16. Feed hopper; 17. Crusher assembly. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Example 1: Please refer to Figures 1-4. A crushing, recycling, and molding integrated machine for producing sheathing materials includes a base 1. A crushing unit 2, a connecting pipe 3, and a recycling tank 4 are fixedly installed on the outer surface of the base 1. A tank cover 5 is provided on the outer surface of the recycling tank 4. A servo motor 6 is provided on the outer surface of the tank cover 5. A connecting rod 7 is fixedly installed at the output end of the servo motor 6. A draining component 8 is fixedly installed on the outer surface of the connecting rod 7. Two electric heating plates 9 are inserted and connected to the outer surface of the recycling tank 4. A waste hopper 10 is fixedly connected to the outer surface of the recycling tank 4 near the electric heating plates 9. A leak-proof baffle is sealed and inserted on the outer surface of the waste hopper 10. A discharge hopper 11 is connected to the bottom of the recycling tank 4. An electric control valve is provided on the outer surface of the discharge hopper 11.

[0017] Specifically, the recycling tank 4 employs a combined principle of electric heating melting and mechanical unblocking. The electric heating plate 9 converts electrical energy into heat energy through electric heating, melting the granular material in the tank into a plastic state. The molten material passes through the channels of the plate, while the servo motor 6 drives the connecting rod 7 to rotate the unblocking component 8, mechanically unblocking the channels of the electric heating plate 9. This prevents the molten material from cooling and clumping, thus preventing blockage of the channels. The waste is then discharged from the waste hopper 10, thereby improving the waste recycling rate, reducing production costs, and ensuring the molding quality and production efficiency of the recycled sheath material.

[0018] In this embodiment: a scraper is fixedly installed on the outer surface of the connecting rod 7, the scraper is rotatably connected to the bottom of the regeneration tank 4, both electric heating plates 9 are semi-circular, the outer surfaces of the two electric heating plates 9 are attached together, the connecting rod 7 is located in the middle of the two electric heating plates 9, and the connecting rod 7 is rotatably connected to the two electric heating plates 9.

[0019] Specifically, the connecting rod 7 drives the scraper to rotate at the bottom of the recycling tank 4. On the one hand, it can scrape off the molten material remaining at the bottom of the tank to avoid raw material accumulation and waste. On the other hand, it can actively push the molten material in the tank towards the electric heating plate 9 to ensure that the material continuously and evenly passes through the holes of the plate for shaping. The outer surfaces of the two semi-circular electric heating plates 9 are attached to each other to form a complete heating area covering the internal cross section of the recycling tank 4. There are no heating dead corners, which allows the particulate material in the tank to absorb heat energy evenly and melt synchronously, avoiding insufficient melting of local materials due to insufficient heating. The connecting rod 7 is set in the middle of the two electric heating plates 9 and is rotatably connected to the plates. It provides a central and stable driving force for the scraper and the unblocking component 8, avoiding wear of components or uneven scraping and unblocking due to eccentric rotation. It also ensures that the unblocking component 8 is accurately aligned with the holes of the electric heating plate 9 and the scraper is attached to the bottom of the tank for operation without interfering with the heating function of the plate.

[0020] In the embodiment: the unblocking component 8 includes an unblocking rod fixedly installed on the outer surface of the connecting rod 7, and unblocking bristles are fixedly installed on the outer surface of the unblocking rod, and the unblocking bristles are movably attached to the inner surface of the electric heating plate 9.

[0021] Specifically, the unblocking rod provides stable support and transmission for the brush bristles, ensuring that the bristles act precisely on the channels and inner walls of the stencil. On the other hand, the flexible bristles can penetrate deep into the gaps in the channels to scrape away residual molten material, while avoiding rigid contact that could scratch the inner surface of the stencil. This achieves deep cleaning of residual material in the channels and inner walls of the stencil, further reducing the risk of blockage and extending the service life of the electric heating stencil. It also ensures the smoothness of the inner surface of the stencil to reduce material adhesion.

[0022] Working principle: A crushing unit 2, connecting pipe 3, and regeneration tank 4 are fixedly installed on the outer surface of the base 1. A tank cover 5 is provided on the outer surface of the regeneration tank 4, and a servo motor 6 is also installed on the outer surface of the tank cover 5. A connecting rod 7 is fixedly installed at the output end of the servo motor 6, and a draining component 8 is fixedly installed on the outer surface of the connecting rod 7. Two electric heating plates 9 are inserted and connected to the outer surface of the regeneration tank 4, and a waste hopper 10 is fixedly connected to the outer surface of the regeneration tank 4 near the electric heating plates 9. A leak-proof baffle is sealed on the outer surface of the waste hopper 10. Furthermore, a discharge hopper 11 is connected to the bottom of the regeneration tank 4, and an electrically controlled valve is installed on the outer surface of the discharge hopper 11. The regeneration tank 4 utilizes electric heating and melting, mechanical draining, and the original material... The electric heating plate 9 converts electrical energy into heat energy through electric heating, melting the granular material in the tank into a plastic state. The molten material passes through the channels of the plate, while the servo motor 6 drives the connecting rod 7 to rotate the unblocking component 8, mechanically unblocking the channels of the electric heating plate 9 to prevent the molten material from cooling and clumping and blocking the channels. The waste is then discharged from the waste hopper 10. The electric control valve controls the opening and closing of the valve through electrical signals, precisely regulating the timing and amount of recycled material discharge. Compared with related technologies, the integrated crushing, recycling, and molding machine for sheathing material production provided by this utility model has the following beneficial effects: thereby achieving the effects of improving the waste recycling rate, reducing production costs, and ensuring the molding quality and production efficiency of the recycled sheathing material.

[0023] Example 2: Please refer to Figures 1-4. The outer surface of the crusher unit 2 is fixedly connected to a feed hopper 16. An electric telescopic rod 12 is fixedly installed on the outer surface of the feed hopper 16. A protective baffle 13 is fixedly installed at the output end of the electric telescopic rod 12. The protective baffle 13 is slidably connected to the feed hopper. The crusher unit 2 is equipped with a crushing component 17. The protective baffle 13 is located on the upper part of the crushing component 17. The bottom of the crusher unit 2 is fixedly connected to a connecting pipe 3. A drive motor 14 is installed on the outer surface of the connecting pipe 3. A screw conveyor auger 15 is fixedly installed at the output end of the drive motor 14. The screw conveyor auger 15 is rotatably connected to the inner wall of the connecting pipe 3. The output end of the connecting pipe 3 away from the drive motor 14 is connected to the tank cover 5.

[0024] Specifically, the feeding rate and single feeding amount of the sheath material waste are precisely controlled by adjusting the opening and closing range of the stop plate. At the same time, when the stop plate is closed, it can prevent the material from splashing outside the feed hopper 16 during the crushing process and prevent foreign objects from falling into the crushing component 17. The crushing unit 2 crushes the sheath material waste that is precisely conveyed by the feeding control link, turning the blocky and irregular waste into fine and uniform granular material. The drive motor 14 is powered on to drive the spiral conveyor auger 15 at the output end to rotate on the inner wall of the connecting pipe 3. The auger blades are closely attached to the inner wall of the pipe. When rotating, it generates axial thrust, which forces the crushed granular material forward, thereby improving the accuracy and efficiency of the process, enhancing the utilization rate of raw materials and production stability, and reducing labor costs and equipment failure risks.

[0025] In this embodiment: the crushing assembly 17 includes a crushing motor fixedly installed on the outer surface of the crushing unit 2, and a crushing roller rotatably connected inside the crushing unit 2. The output end of the crushing motor is connected to the crushing roller in a transmission connection. A guide rail is fixedly installed on the inner wall of the feed hopper 16. A guide groove adapted to the guide rail is opened on the outer surface of the protective plate 13. The protective plate 13 is slidably connected to the guide rail through the guide groove.

[0026] Specifically, the guide rail on the inner wall of the feed hopper 16 and the guide groove on the outer surface of the protective plate 13 are fitted together. The guide rail provides a stable sliding trajectory constraint for the groove, preventing the protective plate 13 from shifting, jamming, or tilting under the drive of the electric telescopic rod 12. At the same time, the close sliding of the two reduces the frictional wear between the plate and the hopper wall, reducing the risk of component jamming. After the crushing motor on the outer surface of the crushing unit 2 is powered on, it outputs rotational power, which is directly transmitted to the crushing roller inside the unit, driving the crushing roller to rotate at high speed. The rotating crushing roller physically crushes and shears the protective waste material that has been precisely conveyed by the feeding control and guide sliding links through the roller teeth or crushing gaps, breaking the blocky and irregular waste material into fine and uniform granular materials.

[0027] In this embodiment: the regeneration tank 4 is an electrically heated tank. The inner wall of the regeneration tank 4 is fixedly installed with a heat insulation layer made of aluminum silicate fiber material. The connecting rod 7, the unblocking component 8 and the scraper are all made of high-temperature resistant material. The outer surface of the base 1 is equipped with a controller. The controller is electrically connected to the servo motor 6, the drive motor 14, the crushing component 17, the regeneration tank 4, the electric heating plate 9 and the electric control valve.

[0028] Specifically, the recycling tank 4 is an electrically heated tank. After being powered on, it converts electrical energy into heat energy and transfers it into the tank, providing a stable heat source for melting particulate materials. At the same time, the aluminum silicate fiber insulation layer on the inner wall of the tank effectively prevents heat loss from the tank to the outside due to its low thermal conductivity, reducing heat loss. The connecting rod 7, the unblocking part 8, and the scraper are all made of high-temperature resistant materials, which can withstand the high-temperature melting environment inside the recycling tank 4 and prevent the parts from softening, deforming, or breaking due to high temperature.

[0029] Working principle: A feed hopper 16 is fixedly connected to the outer surface of the crusher unit 2. An electric telescopic rod 12 is fixedly installed on the outer surface of the feed hopper 16, and a protective baffle 13 is fixedly installed at the output end of the electric telescopic rod 12. The protective baffle 13 is slidably connected to the feed hopper. A crushing component 17 is set inside the crusher unit 2, and the protective baffle 13 is set on the upper part of the crushing component 17. A connecting pipe 3 is fixedly connected to the bottom of the crusher unit 2, and a drive motor 14 is set on the outer surface of the connecting pipe 3. A screw conveyor 15 is fixedly installed at the output end of the drive motor 14. Because the screw conveyor 15 is rotatably connected to the inner wall of the connecting pipe 3, the output end of the connecting pipe 3 away from the drive motor 14 is connected to the tank cover 5. Adjusting the opening and closing range of the baffle precisely controls the feeding rate and unit weight of the waste material. The feed rate is adjusted so that when the stop plate closes, it can prevent material from splashing outside the feed hopper 16 during the crushing process and also prevent foreign objects from falling into the crushing component 17. The crushing unit 2 crushes the sheath material waste that is accurately conveyed by the feeding control link, and transforms the blocky and irregular waste into fine and uniform granular material. The drive motor 14 is powered on to drive the spiral conveyor auger 15 at the output end to rotate on the inner wall of the connecting pipe 3. The auger blades are closely attached to the inner wall of the pipe, and the axial thrust is generated when rotating, which forces the crushed granular material forward. Compared with related technologies, the integrated crushing, recycling and molding machine for sheath material production provided by this utility model has the following beneficial effects: thereby improving the accuracy and efficiency of the process, enhancing the utilization rate of raw materials and production stability, and reducing labor costs and equipment failure risks.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A crushing, recycling, and molding integrated machine for producing sheathing materials, comprising a base (1), characterized in that: The outer surface of the base (1) is fixedly installed with a crusher unit (2), a connecting pipe (3) and a regeneration tank (4). The outer surface of the regeneration tank (4) is provided with a tank cover (5). The outer surface of the tank cover (5) is provided with a servo motor (6). The output end of the servo motor (6) is fixedly installed with a connecting rod (7). The outer surface of the connecting rod (7) is fixedly installed with a draining component (8). The outer surface of the regeneration tank (4) is connected to two electric heating plates (9). The outer surface of the regeneration tank (4) near the electric heating plates (9) is fixedly connected to a waste hopper (10). The outer surface of the waste hopper (10) is sealed with a leak-proof baffle. The bottom of the regeneration tank (4) is connected to a discharge hopper (11). The outer surface of the discharge hopper (11) is provided with an electric control valve.

2. The integrated crushing, recycling, and molding machine for producing sheathing materials according to claim 1, characterized in that: The outer surface of the crusher unit (2) is fixedly connected to a feed hopper (16), and an electric telescopic rod (12) is fixedly installed on the outer surface of the feed hopper (16). A protective plate (13) is fixedly installed at the output end of the electric telescopic rod (12). The protective plate (13) is slidably connected to the feed hopper. A crushing component (17) is provided inside the crusher unit (2). The protective plate (13) is located on the upper part of the crushing component (17). A connecting pipe (3) is fixedly connected to the bottom of the crusher unit (2). A drive motor (14) is provided on the outer surface of the connecting pipe (3). A spiral conveyor auger (15) is fixedly installed at the output end of the drive motor (14). The spiral conveyor auger (15) is rotatably connected to the inner wall of the connecting pipe (3). The output end of the connecting pipe (3) away from the drive motor (14) is connected to the can cover (5).

3. The integrated crushing, recycling, and molding machine for producing sheathing materials according to claim 1, characterized in that: A scraper is fixedly installed on the outer surface of the connecting rod (7). The scraper is rotatably connected to the bottom of the regeneration tank (4). Both of the electric heating plates (9) are semi-circular. The outer surfaces of the two electric heating plates (9) are attached together. The connecting rod (7) is located in the middle of the two electric heating plates (9) and is rotatably connected to the two electric heating plates (9).

4. The integrated crushing, recycling, and molding machine for producing sheathing materials according to claim 2, characterized in that: The crushing assembly (17) includes a crushing motor fixedly installed on the outer surface of the crushing unit (2) and a crushing roller rotatably connected inside the crushing unit (2). The output end of the crushing motor is connected to the crushing roller in a transmission manner. A guide rail is fixedly installed on the inner wall of the feed hopper (16). A guide groove adapted to the guide rail is opened on the outer surface of the protective plate (13). The protective plate (13) is slidably connected to the guide rail through the guide groove.

5. The integrated crushing, recycling, and molding machine for producing sheathing materials according to claim 1, characterized in that: The unblocking component (8) includes an unblocking rod fixedly installed on the outer surface of the connecting rod (7), and unblocking bristles are fixedly installed on the outer surface of the unblocking rod. The unblocking bristles are in movable contact with the inner surface of the electric heating plate (9).

6. The integrated crushing, recycling, and molding machine for producing sheathing materials according to claim 2, characterized in that: The regeneration tank (4) is an electric heating tank. The inner wall of the regeneration tank (4) is fixedly installed with a heat insulation layer. The heat insulation layer is made of aluminum silicate fiber material. The connecting rod (7), the unblocking component (8) and the scraper are all made of high temperature resistant material. The outer surface of the base (1) is equipped with a controller. The controller is electrically connected to the servo motor (6), the drive motor (14), the crushing component (17), the regeneration tank (4), the electric heating plate (9) and the electric control valve.

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