Waterproofing membrane calender

Abstract

The utility model relates to waterproof volume production technical field, and the specific field is a kind of waterproof volume calender, to solve when production raw material is replaced, and the prior art is replaced by dismantling calender roll, and dismounting is very time-wasting, and the technical problem of influencing work efficiency, the upper and lower sides of volume are equipped with calender roll, and calender roll is located between two traction mechanisms, and the shaft end of calender roll is rotatably connected in the swing ring, and the swing ring is equipped with upper and lower two, and the calender roll of different diameter and material is rotatably connected on each swing ring, and each calender roll has the calender roll diameter and material corresponding on another swing ring, and the swing ring is rotatably connected on rack, and the swing ring is connected with input shaft, and input shaft is connected with self-locking power, and the shaft end of each calender roll is connected with corresponding motor output end, when production raw material is replaced, two groups of swing rings are rotated by self-locking power control, and the upper and lower two groups of new calender roll are moved to work position and are calendered, and different waterproof volume production can be adapted without dismounting.

Description

Technical Field

[0001] This utility model relates to the field of waterproof membrane production technology, specifically to a waterproof membrane calendering machine. Background Technology

[0002] In the modern construction industry and infrastructure development, waterproofing performance is one of the core requirements for ensuring the safety of engineering structures and extending their service life. With the acceleration of urbanization, the increase in large public buildings, underground space development, and special environmental engineering projects, the performance requirements for waterproof membranes are constantly upgrading. They not only need excellent impermeability and weather resistance, but also need to adapt to the thickness, strength, and flexibility requirements of different construction scenarios. Looking at the industry's development trajectory, the production process of waterproof membranes has evolved from early manual coating and simple pressing to mechanized continuous production. In this process, calendering technology has gradually become the core processing method for polymer waterproof membranes—it applies pressure to molten polymer raw materials to achieve continuous molding and thickness control of the material, which is a key factor determining the dimensional accuracy, surface quality, and physical properties of the membrane.

[0003] The core function of a waterproof membrane calender is to heat and melt polymer raw materials, extrude and shape them, and finally calender them into a membrane substrate with uniform thickness and a smooth surface. Its workflow can be divided into four key stages: raw material pretreatment, melt plasticizing, calendering and shaping, and cooling and setting. Each stage works together to achieve continuous production.

[0004] There are many types of raw materials for polymer waterproof membranes. Different raw materials have significant differences in melt viscosity, fluidity, thermal stability and adhesion to calendering rollers. When the raw materials are changed, the diameter of the calendering rollers and the material need to be adjusted to ensure that the material can be stably formed without damaging the product quality. Existing technology involves disassembling and replacing the calendering rollers, which is very time-consuming and affects work efficiency. Utility Model Content

[0005] This invention addresses the technical problem that existing technologies require disassembling and replacing calendering rollers when production raw materials are changed, which is time-consuming and affects work efficiency. Therefore, this invention provides a waterproof membrane calendering machine.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a waterproof roll calendering machine, comprising: a roll material, the roll material being kept straight by being pulled by two traction mechanisms, calendering rollers being provided on the upper and lower sides of the roll material, the calendering rollers being located between the two traction mechanisms, the calendering roller shaft ends being rotatably connected to a rotating frame, the rotating frame having two frames, upper and lower, each rotating frame having calendering rollers of different diameters and materials rotatably connected to it, each calendering roller having a corresponding calendering roller diameter and material on the other rotating frame, the rotating frame being rotatably connected to a machine frame, the rotating frame being connected to an input shaft, the input shaft being connected to a self-locking power source, each calendering roller shaft end being connected to a corresponding motor output end, the motor being connected to the rotating frame, and a heating mechanism being connected to the rotating frame, the heating mechanism being in contact with the calendering rollers.

[0007] Preferably, the frame is connected to the input shaft via a hydraulic cylinder and a bearing housing. The fixed end of the hydraulic cylinder is connected to the frame, the telescopic end of the hydraulic cylinder is connected to the bearing housing, and the input shaft is rotatably connected to the bearing housing.

[0008] Preferably, the input shaft includes a solid shaft and a hollow shaft, each rotatably connected to a bearing seat on a corresponding side. The solid shaft is connected to a self-locking power source, and a conduit is connected inside the hollow shaft. A wire is installed inside the conduit, and the ends of the conduit and the wire are connected to the power source through a rotating conductive ring. Multiple branches of the conduit and the wire are connected to the motor.

[0009] Preferably, each circumferential surface of the calendering roll is in contact with the heating plate, and the conductor tube and conductor branch out into multiple branches connected to the heating plate.

[0010] Compared with the prior art, the beneficial effects of this utility model are: The waterproof membrane is calendered by two sets of rotating high-temperature calendering rollers. When the raw materials are changed, the two sets of rotating frames are controlled by self-locking power to move the two sets of new calendering rollers to the working position for calendering. It can adapt to the production of different waterproof membranes without disassembly, which greatly improves work efficiency.

[0011] By controlling the extension and retraction of the hydraulic cylinders, the vertical height of the two sets of rotating frames changes, allowing for convenient adjustment of the pressing gap. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic cross-sectional view of the structure of this utility model.

[0013] In the diagram: 1. Roll material; 2. Calendering roll; 3. Turning frame; 4. Input shaft; 41. Solid shaft; 42. Hollow shaft; 5. Frame; 6. Motor; 7. Hydraulic cylinder; 8. Bearing seat; 9. Conduit; 10. Branch circuit; 11. Heating plate. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] The rotary connection described in this device refers to the axial fixation of the bearing by mounting the bearing on the shaft, with a spring retaining ring groove provided on the shaft or shaft hole, and the rotation achieved by locking the elastic retaining ring in the retaining ring groove; the hinge connection refers to the connection method that allows movement through connecting parts such as hinges, pins, and short shafts.

[0016] The present invention will now be described in detail with reference to the accompanying drawings.

[0017] The following is in conjunction with the appendix Figure 1-2 This embodiment describes a waterproof roll calendering machine, comprising: a roll 1, which is kept straight by two traction mechanisms. Calendering rollers 2 are provided on the upper and lower sides of the roll 1, and the calendering rollers 2 are located between the two traction mechanisms. The shaft ends of the calendering rollers 2 are rotatably connected to a rotating frame 3. The rotating frame 3 has two parts, upper and lower, and each rotating frame 3 is rotatably connected to a calendering roller 2 with a different diameter and material. Each calendering roller 2 has a corresponding calendering roller 2 on the other rotating frame 3 in terms of diameter and material. The rotating frame 3 is rotatably connected to a machine frame 5 and is connected to an input shaft 4. The input shaft 4 is connected to a self-locking power source. The shaft end of each calendering roller 2 is connected to the output end of a corresponding motor 6. The motor 6 is connected to the rotating frame 3, and a heating mechanism is connected to the rotating frame 3. The heating mechanism is in contact with the calendering rollers 2.

[0018] Two traction mechanisms pull the roll 1 and the calendered roll to keep the roll 1 straight. The motor 6 drives the corresponding calendering roller 2 to rotate. The heating mechanism heats the corresponding calendering roller 2. The waterproof roll is calendered by the upper and lower sets of rotating high-temperature calendering rollers 2. When the production raw materials are changed, the two sets of input shafts 4 and the rotating frame 3 are rotated by self-locking power control. The rotating frame 3 drives the calendering roller 2 to rotate, so that the upper and lower sets of new calendering rollers 2 move to the working position for calendering. It can adapt to the production of different waterproof rolls without disassembly, which greatly improves the work efficiency.

[0019] The frame 5 is connected to the input shaft 4 via the hydraulic cylinder 7 and the bearing seat 8. The fixed end of the hydraulic cylinder 7 is connected to the frame 5, and the telescopic end of the hydraulic cylinder 7 is connected to the bearing seat 8. The input shaft 4 is rotatably connected to the bearing seat 8.

[0020] By controlling the extension and retraction of the hydraulic cylinder 7, the vertical height of the two sets of input shafts 4, rotating frame 3, and calendering roller 2 can be changed, thus conveniently adjusting the pressing gap of the calendering roller 2.

[0021] The input shaft 4 includes a solid shaft 41 and a hollow shaft 42. The solid shaft 41 and the hollow shaft 42 are rotatably connected to the bearing seats 8 on the corresponding sides. The solid shaft 41 is connected to the self-locking power supply. The hollow shaft 42 is connected to a wire tube 9. The wire tube 9 is equipped with a wire. The wire tube 9 and the end of the wire are connected to the power supply through a rotating conductive ring. The wire tube 9 and the wire branch out into multiple branches 10 and are connected to the motor 6.

[0022] The power supply transmits current to the wires inside the conduit 9 by rotating the conductive ring. The rotation of the conduit 9 drives the rotating conductive ring to rotate, which prevents the wires from getting tangled and the circuit from being broken. The current is transmitted to the corresponding motor 6 through the branch 10. The motor 6 can be started and stopped by controlling the switch of the branch 10.

[0023] Each circumferential surface of the calendering roll 2 is in contact with the heating plate 11, and the conductor tube 9 and the conductor branching out into multiple branches 10 are connected to the heating plate 11.

[0024] The current is transmitted to the corresponding heating plate 11 through branch 10, and the heating plate 11 and the circumferential surface of the calendering roller 2 transfer heat.

[0025] In the description of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0026] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0027] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waterproof membrane calendering machine, comprising: The roll material (1) is kept straight by two traction mechanisms at the front and rear. Calendering rollers (2) are provided on the upper and lower sides of the roll material (1). The calendering rollers (2) are located between the two traction mechanisms. The features are as follows: the calendering roller (2) is rotatably connected to a rotating frame (3), the rotating frame (3) is provided with two frames, one above the other, and each rotating frame (3) is rotatably connected to a calendering roller (2) of different diameter and material. Each calendering roller (2) has a calendering roller (2) of the same diameter and material as the calendering roller (2) on the other rotating frame (3). The rotating frame (3) is rotatably connected to the machine frame (5). The rotating frame (3) is connected to the input shaft (4). The input shaft (4) is connected to the self-locking power. The calendering roller (2) is connected to the output end of the corresponding motor (6). The motor (6) is connected to the rotating frame (3). The rotating frame (3) is connected to a heating mechanism, which is in contact with the calendering roller (2).

2. The waterproof membrane calendering machine according to claim 1, characterized in that: The frame (5) is connected to the input shaft (4) via a hydraulic cylinder (7) and a bearing seat (8). The fixed end of the hydraulic cylinder (7) is connected to the frame (5), and the telescopic end of the hydraulic cylinder (7) is connected to the bearing seat (8). The input shaft (4) is rotatably connected to the bearing seat (8).

3. The waterproof membrane calendering machine according to claim 2, characterized in that: The input shaft (4) includes a solid shaft (41) and a hollow shaft (42). The solid shaft (41) and the hollow shaft (42) are rotatably connected to the bearing seats (8) on the corresponding sides. The solid shaft (41) is connected to the self-locking power source. The hollow shaft (42) is connected to a wire tube (9). The wire tube (9) is provided with a wire. The wire tube (9) and the end of the wire are connected to the power source through a rotating conductive ring. The wire tube (9) and the wire branch out into multiple branches (10) and are connected to the motor (6).

4. A waterproof membrane calendering machine according to claim 3, characterized in that: Each calender roll (2) has its circumferential surface in contact with the heating plate (11), and the conductor tube (9) and conductors branch off into multiple branches (10) which are connected to the heating plate (11).

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